Pioneer DDJ-SZ2 Service Manual
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Pioneer DDJ-SZ2 Service Manual

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DJ Controller
DDJ-SZ2
This service manual publish SCHEMATIC DIAGRAM, PCB CONNECTION DIAGRAM and PCB
PARTS LIST about DDJ-SZ2.
DDJ-SZ2 is designed with DDJ-SZ and DDJ-RZ as the base model.
Service manual for DDJ-RZ (RRV4663) is set to reference manual in this service manual.
Because there are few changes, service manual for DDJ-RZ is better than DDJ-SZ.
This service manual contains the difference between this model and DDJ-RZ about each item
separately.
Refer to the service manual for DDJ-RZ about the contents that is not described in this service
manual.
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
DDJ-SZ2
JXJ
DDJ-SZ2
LSYXJ
DDJ-SZ2
UXJCB
DDJ-SZ2
XJCN
THIS SERVICE MANUAL SHOULD BE USED TOGETHER WITH THE FOLLOWING MANUAL(S).
Model
DDJ-RZ
DDJ-SZ2
6F, Yokohama i-Mark Place, 4-4-5 Minatomirai, Nishi-ku, Yokohama, Kanagawa 220-0012 JAPAN
© 2016 Pioneer DJ Corporation
Power Requirement
AC 100 V
AC 110 V to 240 V
AC 110 V to 240 V
AC 110 V to 240 V
Order No.
RRV4633
RRV4667
BLOCK DIAGRAM, EXPLODED VIEWS AND PARTS LIST etc.
DDJ-SZ2
Remarks
ORDER NO.
RRV4668
Remarks
K-ZZZ DEC.
2016

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Summary of Contents for Pioneer DDJ-SZ2

  • Page 1 This service manual publish SCHEMATIC DIAGRAM, PCB CONNECTION DIAGRAM and PCB PARTS LIST about DDJ-SZ2. DDJ-SZ2 is designed with DDJ-SZ and DDJ-RZ as the base model. Service manual for DDJ-RZ (RRV4663) is set to reference manual in this service manual.

  • Page 2: Safety Information

    Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. DDJ-SZ2...

  • Page 3: Table Of Contents

    11.15 SLDB ASSY................................40 11.16 CDCL and CDCR ASSYS (Refer to Service Manual for DDJ-RZ) 11.17 SW POWER SUPPLY............................... 41 11.18 SEQL, QUAL, QUAR and SEQR ASSYS (Refer to Service Manual for DDJ-RZ) 12. PCB PARTS LIST ................................42 DDJ-SZ2...

  • Page 4: Schematic Diagram

    10. SCHEMATIC DIAGRAM MIC1 MIC2 J A 3 0 2 J A 3 0 1 J A 1 0 2 J A 1 0 1 J A 5 0 1 J A 5 0 2 DKB1112-A DKB1119-A DKB1119-A DKB1112-A DKB1108-A DKN1622-A J A 3 9 5 1 J A 3 9 0 1...
  • Page 5 MAIN ASSY (DWX3953) 1/15 JP701 JP102 JP101 JP702 CONNECTION BLOCK C 1 0 4 5 C 1 0 4 4 C 1 0 4 3 C 1 0 4 6 C 1 0 4 1 C 1 0 4 0 C 1 0 3 9 C 1 0 4 2 GNDA...
  • Page 6 CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. MAIN ASSY (DWX3953) 2/15 REPLACE ONLY WITH SAME TYPE NO. 0437.750. MFD. BY LITTELFUSE INC. FOR P1201. Regulator POWER1 BLOCK 12V -> 3.3V (E) FROM/TO POWER SUPPLY V+12SW V+12E V+12E V+3R3E V+12SW V+12E D 1 2 0 1...
  • Page 7 MAIN ASSY (DWX3953) 3/15 POWER2 BLOCK DC-DC Converter 12V -> 18V (A) V+12SW VREF2.5V DC-DC Converter 12V -> ±7.5V (HP) V+12SW IC1403 BD9851EFV C 1 4 2 8 R 1 4 0 5 R 1 4 0 6 S E L 1 G N D R 1 4 1 2 4 .
  • Page 8 MAIN ASSY (DWX3953) 4/15 CH1 CH3 ADC BLOCK V+15A V+5A V+5A C 1 6 0 3 STBY STBY 0 . 1 u / 2 5 D1601 D1603 GNDIN_CH1 1 0 0 u / 1 6 1/15 (CH1_A) R 1 6 0 9 C 1 6 0 7 R 1 6 0 1 (CH1_A)
  • Page 9 MAIN ASSY (DWX3953) 5/15 CH2 CH4 ADC BLOCK V+15A V+5A V+5A C 1 8 0 3 STBY STBY 0 . 1 u / 2 5 D1801 D1803 GNDIN_CH2 1/15 1 0 0 u / 1 6 C 1 8 0 7 R 1 8 0 9 (CH2_A) R 1 8 0 1...
  • Page 10 MAIN ASSY (DWX3953) 6/15 MIC ADC BLOCK C 2 0 0 4 (MIC1_A) M I C 1 1 : 8 B 2 2 u / 1 6 1/15 C 2 0 0 5 (MIC2_A) M I C 2 1 : 8 B 2 2 u / 1 6 MIC_ADC IC2001...
  • Page 11 R 6 1 0 7 B R O W S E _ L _ E N C _ 1 10pin 11pin Model name CEVW***M M16_xRST DDJ-SZ2 DDJ-SZ IC6003 R T 1 N 4 3 1 M DDJ-RZ The check point for service.
  • Page 12 1/15,15/15 SH1_CTRL MAIN ASSY (DWX3953) 8/15 1:10F;1:8B;1:9D;1:9F;15:8C;15:8D 10/15 SH1 BLOCK V + 1 R 2 D R 2 3 1 5 V+1R2D_SH1 SH1_FLASH 12/15 C N 2 2 0 2 JTAG V+3R3D_SH1 9/15 V+3R3D SH1_SH2 V+3R3D S H 1 _ J T A G _ A S E M D SH_ASEMD SH_TCK G N D D...
  • Page 13 MAIN ASSY (DWX3953) 10/15 9/15 SH2_FLASH 12/15 SH2 BLOCK C N 2 6 0 2 V + 1 R 2 D R 2 7 2 6 V+1R2D_SH2 JTAG V+3R3D_SH2 8/15 V+3R3D SH1_SH2 V+3R3D S H 2 _ J T A G _ A S E M D SH_ASEMD SH_TCK G N D D...
  • Page 14 MAIN ASSY (DWX3953) 10/15 FLASH/USB_CLK BLOCK V+3R3D_SH1 C 3 0 0 7 0 . 1 u / 1 0 V C C S O / S I O 1 N C / S I O 3 W P / S I O 2 K N 3 0 0 1 K N 3 0 0 2 S C L K...
  • Page 15 MAIN ASSY (DWX3953) IC3201 11/15 V+3R3D V+3R3D_DSP D810K013DZKB400 DSP BLOCK (1/2) R 3 2 0 1 B 1 6 D V D D 1 V s s 1 D V D D 2 V s s 2 STBY D V D D 3 V s s 3 A 1 5 D V D D 4...
  • Page 16 MAIN ASSY (DWX3953) 12/15 DSP BLOCK (2/2) SPI0 V + 3 R 3 D _ D S P R 3 4 2 1 R 3 4 3 6 BOOT0 1 0 k R 3 4 2 2 R 3 4 3 7 BOOT1 IC3201 R 3 4 2 3...
  • Page 17 MAIN ASSY (DWX3953) MASTER DAC 13/15 MASTER/BOOTH DAC BLOCK V+3R3A 9/15 ADAT R 3 6 3 5 IC3601 D A C _ M _ x C S 9:5B R 3 6 3 7 WM8740SEDS D A C _ C C L K 9:4B;9B;14:3C 9/15,14/15 R 3 6 3 6...
  • Page 18 MAIN ASSY (DWX3953) 14/15 HP OUT BLOCK V+7R5HP C 3 8 1 0 0 . 1 u / 2 5 GNDA_HP C 3 8 0 1 1/15 R 3 8 0 1 R 3 8 0 5 R 3 8 0 9 (HP_O) C 3 8 1 3 (HP_O)
  • Page 19 MAIN ASSY (DWX3953) 15/15 Icmax 85mA Icmax 85mA 1/15 1/15 S H 2 _ G R I D 2 V+5LED S H 2 _ G R I D 2 V+5LED 5 1 0 5 1 0 R 6 4 3 9 R 6 4 7 2 GNDD GNDD...
  • Page 20 Icmax 394mA Icmax 302mA Icmax 302mA Icmax 281mA Icmax 281mA Icmax 432mA MXRA ASSY (DWX3954) LEVEL METER INDICATORS MST R MST L LED_BUS 1:6C (RED) R 4 0 2 9 Icmax 10mA LTL17KRH5D-TS 3 3 0 M16_LED6 Q 4 0 0 4 L T C 1 2 3 J U B R 4 0 3 0 Icmax 10mA...
  • Page 21 KEY_BUS M16_GRID5 1:6C MXRA ASSY (DWX3954) M16_GRID4 VR_BUS M16_GRID3 1:8D M16_GRID2 M16_GRID1 M16_GRID0 SYNC MASTER S 4 5 1 9 S 4 5 2 0 S 4 5 1 6 V+3R3_UCOM D S G 1 0 7 9 - A D S G 1 0 7 9 - A D S G 1 0 7 9 - A MID1...
  • Page 22 C N 7 8 0 1 Note: S H 2 _ A D 4 CRFCV Assy on the DDJ-SZ2 is the same as CRFCV Assy on the DDJ-RZ. S H 2 _ A D 5 J H 7 8 0 3...
  • Page 23 JLL1 ASSY (DWX3965) JLL2 ASSY (DWX3966) JLR1 ASSY (DWX3969) JLR2 ASSY (DWX3970) +--------+--------------------+--------------------+ +--------+--------------------+--------------------+ +--------+--------------------+--------------------+ +--------+--------------------+--------------------+ DDJ-RZ DDJ-SZ2 DDJ-RZ DDJ-SZ2 DDJ-RZ DDJ-SZ2 DDJ-RZ DDJ-SZ2 +--------+--------------------+--------------------+ +--------+--------------------+--------------------+ +--------+--------------------+--------------------+ +--------+--------------------+--------------------+ |R9211 |200 |R9231 |200 |R9311 |200 |R9331 |200 +--------+--------------------+--------------------+ +--------+--------------------+--------------------+ +--------+--------------------+--------------------+ +--------+--------------------+--------------------+...
  • Page 24 JOGTL ASSY (DWX3955) JOGR ASSY (DWX3960) V+3R3D V+3R3D V+3R3D V+3R3D C N 8 6 0 2 C N 8 8 0 1 TO JOG Plate K M 2 0 0 N A 4 L KM200NA4 R 8 6 1 3 PC8801 K N 8 6 0 1 1 0 0...
  • Page 25 JOGTR ASSY (DWX3957) JOGR ASSY (DWX3960) V+3R3D V+3R3D V+3R3D V+3R3D C N 8 8 0 1 C N 8 7 0 2 TO JOG Plate K M 2 0 0 N A 4 L KM200NA4 R 8 7 1 3 PC8801 K N 8 7 0 1 1 0 0...
  • Page 26 DEUP ASSY (DWX3961) DEUPR ASSY (DWX3963) V+3R3_AD J H 6 0 0 1 GND_AD ADIN ADCT CN8401 V+3R3_AD GNDF PSWB ASSY 5 1 0 4 8 - 0 5 0 0 In this manual, the same reference numbers are allotted to the electrical parts of the Assys GNDF (DWX3956) indicated below.
  • Page 27 KSWB ASSY (DWX3958) Icmax 78mA Icmax 82mA Icmax 94mA M 1 6 _ G R I D 0 V+5_LED M 1 6 _ G R I D 1 V+5_LED M 1 6 _ G R I D 2 V+5_LED R 8 2 4 1 R 8 2 4 2 R 8 2 4 3 CN6002 /...
  • Page 28 SLDB ASSY (DWX3959) TEMPO SLIDER V+3R3_AD Tempo Slider 3.3V C N 8 4 0 1 (6%~100%) *CAPACITORS Indicated in Capacity/Voltage(V) unless otherwise noted. F , p GND_AD *RESISTORS ADIN CENTER 1.65V Indicated in 5% tolerance ADCT unless otherwise noted. ADCT V+3R3_AD 3.3V GNDF...
  • Page 29 SW POWER SUPPLY (DWR1566) CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE WITH SAME TYPE NO. SST, 3.15A 250V MFD. BY NIPPON SEISEN CABLE LTD. FOR F1.

  • Page 30: Pcb Connection Diagram

    11. PCB CONNECTION DIAGRAM SIDE A JP101 JP701 JP102 SIDE A blue character is silk for services. MAIN ASSY CN1021 CN1012 CN1011 Heat Resistance Pre-Flue CN1012 CN1021 CN1011 BOOTH_L AIJK AIJK AOJK TDM2_IN TDM2_OUT BOOTH_R CH2_L CH4_R C1001 CN1011 CH1_R MASTER KN3001 R3053...
  • Page 31 MAIN ASSY SIDE B SIDE B CN1011 CN1012 CN1021 R2701 R2625 R2629 R2697 R2702 R2626 R2698 R2703 R2699 R1228 R1229 Q1210 Q1210 R2707 R1227 C1229 D1205 C2672 R2694 R2691 R2644 R2643 R2692 R2695 R2693 R2696 C2684 D3601 IC2604 R2728 R1107 Q1004 Q1003 IC2603...
  • Page 32 SIDE A SIDE A MXRA ASSY USB_L USB_R D4028 D4079 D4015 D4078 D4082 D4084 DWX3954- J4678 MXRA J4679 DWX3954- P r o d u c t i o n C o d e USBA_L USBB_L USBA_R D4081 D4083 S4502 S4503 S4517 S4518 USBB_R...
  • Page 33 SIDE B SIDE B MXRA ASSY USB_L USB_R DWX3954- MXRA DWX3954- MASTER LV USBB_R USBA_R USBB_L USBA_L 0 1 2 3 0 1 2 3 4 5 6 7 8 9 MIC ON/OFF /TALKOVER IN4 SELECT IN2 SELECT IN1 SELECT IN3 SELECT Q4501 IC4504...
  • Page 34 SIDE A SIDE A CN4501 MXRB ASSY JH7803 TRANSITION SOUND COLOR FX SOUND COLOR FX COLOR FX 1 TRANSITION SELECT 1 SELECT 2 COLOR FX 2 CH3 CUE CH1 CUE CH2 CUE CH4 CUE SOUND COLOR FX SOUND COLOR FX TRANSITION TRANSITION SELECT 3...
  • Page 35 SIDE B SIDE B MXRB ASSY JH7803 SOUND COLOR FX SELECT 1 CH3 CUE CH2 CUE CH4 CUE CH1 CUE SOUND COLOR FX SELECT 2 SOUND COLOR FX SELECT 4 SOUND COLOR FX SELECT 3 GND_LED CN7805 CN7802 CN7803 CN7804 CH4 INPUT CH2 INPUT CH1 INPUT...

  • Page 36: Jogtl And Jogr Assys

    R8601 R8613 L8602 L8604 C8601 R8612 R8606 D8601 (DNP2860-A) VA8605 3.LED_JOGB R8603 2.GND_LED R8605 L8603 1.LED_JOGW R8604 JLL2 ASSY R8607 JLL1 ASSY VA8603 C8603 R8610 1.LED_JOGW C8602 R8616 R8608 2.GND_LED R8611 3.LED_JOGB (DNP2859-A) CN8601 CN9232 CN9231 CN9211 (DNP2806-B) (DNP2806-B) DDJ-SZ2...

  • Page 37: Jogtr And Jogr Assys

    R8701 R8713 L8702 L8704 C8701 R8712 R8706 D8701 (DNP2860-A) VA8705 3.LED_JOGB R8703 2.GND_LED R8705 L8703 1.LED_JOGW R8704 JLR2 ASSY R8707 JLR1 ASSY VA8703 C8703 R8710 1.LED_JOGW C8702 R8716 R8708 2.GND_LED R8711 3.LED_JOGB (DNP2859-A) CN8701 CN9332 CN9331 CN9311 (DNP2806-B) (DNP2806-B) DDJ-SZ2...

  • Page 38: Kswb Assy

    SIDE A DEUP ASSY SIDE A DEUPR ASSY DWX3961- DEUP J6078 S6004 J6079 BEATS VR6001 VR6002 VR6003 DWX3963- J6080 J6081 S6001 BROWSE D6017 J6091 GND_D J6026 J6024 J6012 J6027 GND_LED J6063 J6071 FX ON1 FX ON2 FX ON3 J6104 GND_D J6046 J6049 S6007...
  • Page 39 DEUP ASSY SIDE B SIDE B DEUPR ASSY DWX3961- DWX3548- DWX3963- DWX3548- [[ G ]] DEUP R6049 Q6004 BEATS PANEL GND_D GND_LED Q6010 BROWSE GND_D Q6012 Q6009 GND_D FX ON3 FX ON2 FX ON1 GND_LED GND_D V+5_LED GND_AD Q6013 Q6014 Q6015 V+3R3_AD CENSOR IC6004...

  • Page 40: Sldb Assy

    R8476 R8469 R8478 LOOP D8421 R8470 DOUBLE LOOP HALF LOOP DOUBLE R8477 R8471 LOOP IN LOOP OUT D8422 D8417 R8468 R8475 LOOP IN LOOP OUT PARAMETER LEFT PARAMETER RIGHT R8448 PARAMETER RIGHT PARAMETER LEFT R8454 D8412 D8420 (DNP2860-A) (DNP2860-A) DDJ-SZ2...
  • Page 41 11.17 SW POWER SUPPLY SIDE A SIDE B SW POWER SUPPLY SW POWER SUPPLY Q103 Q101 Q102 AC IN DDJ-SZ2...

  • Page 42: Main Assy

    2..KSWB ASSY DWX3958 IC 3202 M12L128168A-5TG2N 2..SLDB ASSY DWX3959 2..JOGR ASSY DWX3960 IC 3401-3403 TC74VHC08FK 2..DEUPR ASSY DWX3963 IC 3406-3409 TC7SG08FU 2..STRB ASSY DWX3962 IC 3601 WM8740SEDS IC 3602,6003 S-80930CNMC-G80 1..PACD ASSY DWM2523 IC 3606,3802 AK4387ET 2..PADL ASSY DWX3553 DDJ-SZ2...
  • Page 43 RS1/10SR0R0J CN 1122 23P CONNECTOR VKN1254 R 3616 RS1/16SS1002D CN 1131 27P CONNECTOR VKN1258 R 3723,3819 RS1/10SR100J CN 1141,1142 32P CONNECTOR VKN1436 R 3803,3804,3807,3808 RN1/16SE6802D CN 1201 CONNECTOR B6B-XH-A R 3809,3810 RS1/10SR4701D CN 6007,6008 CONNECTOR AKM1279 Other Resistors RS1/16SS###J DDJ-SZ2...
  • Page 44 C 1456,1461,1462 CKSRYB105K16 C 3008 CCSSCH8R0D50 C 1469,1475,2002,2006 CCG1192 C 3012,3013,3016,3018 CKSRYB104K16 C 1472,2211,6025,6036 CKSSYB104K16 C 3014,3015,3017,3019 CKSRYB102K50 C 1478,3242 CKSRYB105K10 C 3202,3204,3207,3401 CKSSYB104K10 C 1479 CCSSCH102J50 C 3203,6017 CEVW470M6R3 C 1483 CCH1961 C 3206,3209,6001-6016 CKSSYB471K50 C 1601,1602,1801,1802 CEVW101M25 DDJ-SZ2...

  • Page 45: Mxrb Assy

    DSG1079 D 4033-4035,4045-4047 LTL17KSL5D D 4044,4055,4056,4068 LTL17KRH5D S 7812,7815 SLIDE SWITCH DSH1058 D 4048-4052,4060-4064 LTL17KGH5D S 7813,7814,7816,7817 TACT SWITCH DSG1079 D 4057-4059,4065 LTL17KSL5D CN 7801 27P CONNECTOR VKN1258 D 4066,4067,4073-4077 LTL17KGH5D CN 7802 PLUG(3P) KM200NA3 CN 7803 PLUG(3P) KM200NA3R DDJ-SZ2...
  • Page 46 KM200NA3L Q 9371-9374 LSAR523UB D 9371 LTL17KCBH5D RESISTORS D 9372 SLR343WBC7T All Resistors RS1/10SR###J MISCELLANEOUS CN 9371 L-PLUG(3P) KM200NA3L JLL4 ASSY RESISTORS All Resistors RS1/10SR###J SEMICONDUCTORS Q 9271-9274 LSAR523UB D 9271 LTL17KCBH5D JOGTL ASSY D 9272 SLR343WBC7T MISCELLANEOUS SEMICONDUCTORS DDJ-SZ2...
  • Page 47 C 8801 CKSRYB105K10 S 6001,6004 ROTARY ENCODER DSX1133 C 8802,8803 CKSRYB103K50 S 6002,6005,6006 TACT SWITCH DSG1079 S 6008-6013 TACT SWITCH DSG1079 DEUP ASSY CN 6001 32P CONNECTOR VKN1263 CN 6002 15P CONNECTOR VKN1246 JH 6001 5P CABLE HOLDER 51048-0500 DDJ-SZ2...
  • Page 48 C 8201,8204 CKSRYB104K16 C 8205 CEJQ470M6R3 SLDB ASSY SEMICONDUCTORS Q 8411,8413,8415,8419 LTC124EUB Q 8412,8416,8422 2SA1577 Q 8414,8420 LSAR523UB Q 8421 LTC124EUB Q 8426,8429 LTC123JUB Q 8428 2SC4154-11 D 8401,8431,8434,8437 LTL17KRH5D D 8411-8417,8419-8422 DA2J101 D 8440-8443,8445,8447 LTL17KRH5D D 8449 LTL17KRH5D DDJ-SZ2...

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