Tidland Performance Series User Manual
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Tidland Performance Series User Manual

Manual knifeholder
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TIDLAND SLITTING SOLUTIONS
Performance Series
Manual Knifeholder
User Manual
Class I, II and III
EN
MI 557416 1 Q

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Summary of Contents for Tidland Performance Series

  • Page 1 TIDLAND SLITTING SOLUTIONS Performance Series Manual Knifeholder User Manual Class I, II and III MI 557416 1 Q...

  • Page 3: Receiving And Unpacking

    Do not carry or lift this product over wet or slippery surfaces.  All replacement parts used on this product should be made to original Tidland specifications.  All maintenance and repair procedures performed on this product should be done to Tidland specifications by qualified personnel.

  • Page 4: Table Of Contents

    Manual Swing Cartridge – Class I ..................... 46 Manual Swing Cartridge – Class II and III ..................48 Guide Bar Mount with Pneumatic Lock – Class I ................50 www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 4...
  • Page 5 Easy Glider Mount – Class I ......................55 Easy Glider Mount – Class II and III ....................56 Performance Series and C Series – Class I, II and III ..............57 Tidland e-Knifeholder – Class II and III ..................57 www.maxcessintl.com...

  • Page 6: Knifeholder Components

    3,500 fpm (1,067 mpm) 5,500 fpm (1,677 mpm) 10,000 fpm (3,049 mpm) Recommended Operating 60-90 psi (4.1-6.2 bar) 60-90 psi (4.1-6.2 bar) 60-90 psi (4.1-6.2 bar) Air Pressure (max. 100 psi) www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 6...

  • Page 7: Actuator Switch

    Used with setup button, extends the blade cartridge and then swings it at half side stroke. – During operation, extends the blade cartridge and then swings it at full side stroke. www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 7...

  • Page 8: Pneumatic 360° Blade Guard Cartridge

    The flow control valve assembly (3) provides a time delay between cartridge retraction and the blade guard extension. Increase the delay by turning the flow control knob clockwise. www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 8...

  • Page 9: Select Slitting Type

    Geometry shown is based on medium weight kraft paper. For assistance with other web materials, call Tidland Customer Service, 1-800-426-1000. Recommended Setback for Paper Based Products Class I 1/8" 3.18 mm Class II 1/4" 6.35 mm Class III 3/8" 9.53 mm www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 9...

  • Page 10: Prepare To Mount Guide Bar

    Class II 145.3 74.9 115.5 82.9 32.5 59.5 172.3 247.4 25.4 161 44.5 395.4 Class III 164.3 87.9 115.7 77.5 32.5 59.5 198.8 298.9 25.4 212 70.0 19.7 451.6 www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 10...

  • Page 11: Determine Mounting Dimensions

    3-3/32" (78.6 mm) 3-15/32" (88.1 mm) * These dimensions will result in setbacks as listed in 'Recommended Setback Distance' on page 9. ** These dimensions provide no setback. www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 11...

  • Page 12: Install Guide Bar On Support Beam

    Measure blade overlap directly along the common Measure the chord of the intersection between centerline of the knife blade and anvil ring. the knife blade and anvil ring. www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 12...

  • Page 13: Mount Knifeholder To Guide Bar

    Torque: Class I – 2.1 ft·lbs (2.85 Nm) Class II and III – 4.3 ft·lbs (5.83 Nm) 4. Readjust as necessary. www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 13...

  • Page 14: Pneumatic Lock

    Torque: Class I – 2.1 ft·lbs (2.85 Nm) Class II and III – 4.3 ft·lbs (5.83 Nm) 4. Readjust as necessary. www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 14...

  • Page 15: Easy Glider (Linear Bearing)

    8. Reinstall blade cartridges on knifeholders (p. 23). 9. Toggle the actuator switch up on all knifeholders to retract blade cartridges. For knifeholder setup procedures, see pages 18-19. www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 15...

  • Page 16: Pneumatic System Requirements

    INSTALLATION Pneumatic System Requirements  To provide the correct air pressure and help achieve quality slitting, Tidland Corporation recommends the use of a filtered and regulated pneumatic system that will prevent airborne oil or water from contaminating the knifeholders. ...

  • Page 17: Operating Air Pressure

    OPERATION Operating Air Pressure Down Force and Side Force 60-90 psi (4.1-6.2 bar) recommended 100 psi (6.9 bar) maximum Knifeholder loads will vary slightly from averages shown. www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 17...

  • Page 18: Knifeholder

    Note: If the blade cartridge is not retracted after completing the setup and before slitting, the knifeholder will not function as designed and may result in poor slit quality. Operate 12. Toggle the actuator switch down (extend) to begin slitting operation. www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 18...

  • Page 19: Pneumatic Lock

    Note: If the blade cartridge is not retracted after completing the setup and before slitting, the knifeholder will not function as designed and may result in poor slit quality. Operate 12. Toggle the actuator switch down (extend) to begin slitting operation. www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 19...

  • Page 20: Cant Key

    'B' Web Path = BLUE label "B" WEB PATH  If the web path needs to be reversed at any time, Tidland recommends replacing the cant key with one of the correct color. Cant Key Orientation The arrow on the cant key label should: ...
  • Page 21 Cant key label is BLUE.  Cant key arrow points toward the THICK side of the cant key.  Blade cartridge arrow points to the nip point (contact side of anvil ring.) www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 21...
  • Page 22 Check cant key o-ring for damage. Replace if necessary. Guide Bar Cleanup  Periodically wipe the dovetail guide bar clean and lubricate with a silicone dry film lubricant. Tidland Corporation recommends using Dow Corning 557 Silicone Dry Film Lubrication to assure smoother knifeholder movement.

  • Page 23: Cant Key O-Ring

    (Cant Key Orientation, p. 20). www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 23...

  • Page 24: Knife Blade

    Removing the Blade BLADE CLAMP 1. Remove the blade cartridge (p. 23). 2. Note: Mount the blade cartridge to a Tidland bench fixture for ease and safety of blade removal. 3. Press and hold the blade lock pin and rotate the blade hub until it stops.

  • Page 25: Blade Grinding And Finishing

    12° for blades ø150mm and smaller; 18° for blades ø180mm and larger Anvil Rings — SHEAR 0.5° 3° 5° 3° (0.040") 3° Dual edge, Dual edge, Multi-ring, custom made Carbide edge all sizes all sizes to customer specifications www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 25...

  • Page 26: Slit Quality

    Driven anvil run-out Reset anvil ring. Web bunches in front Insufficient overspeed Adjust overspeed to be 3-5% greater than the of knife blade of the driven anvil winder speed. www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 26...

  • Page 27: Knifeholder Performance

    Knifeholder doesn’t Broken Piston Return Spring Refer to Dovetail Disassembly Procedure. retract when Refer to Disassembly Procedures for Upper actuator switch is Body, Lower Body and Piston. toggled up. www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 27...
  • Page 28 Remove, clean out and reassemble knob. Replace knob, if necessary. Note: Excessive buildup of dust can prevent the 3-way valve from activating the airflow required to shift the cartridge. www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 28...

  • Page 29: Removing The Knifeholder From The Guide Bar

    The disassembly instructions in this manual are for your safety and protection. They are a guide for selective sub-assembly inspection, maintenance and part replacement. To avoid warranty violations, consult with a Tidland Knifeholder Service Technician for any disassembly not covered in this publication.

  • Page 30: Knifeholder Sub-Assembly Identification

    PISTON ASSEMBLY GUIDE BAR MOUNT ASSEMBLY COMPONENTS LOWER BODY ASSEMBLY BACK PLATE ASSEMBLY (USE WITH EITHER TOP BLOCK ASSEMBLY) CARTRIDGE SUPPY AIR HOSE ASSEMBLY DOVETAIL ASSEMBLY BLADE CARTRIDGE ASSEMBLY www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 30...

  • Page 31: Class Ii And Iii

    PISTON ASSEMBLY GUIDE BAR MOUNT ASSEMBLY COMPONENTS BACK PLATE ASSEMBLY LOWER BODY ASSEMBLY (USE WITH EITHER TOP BLOCK ASSEMBLY) CARTRIDGE SUPPLY AIR HOSE ASSEMBLY DOVETAIL ASSEMBLY BLADE CARTRIDGE ASSEMBLY www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 31...

  • Page 32: Guide Bar Mount Assembly - Class I, Ii, Iii

     Wipe off and lubricate the brake shoe o-ring O-RING with Parker Super O-Lube. BRAKE SHOE CLASS II, III BRAKE SHOE O-RING ON OPPOSITE SIDE www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 32...

  • Page 33: Pneumatic Lock

    BODY MOUNT  Wipe off and lubricate the brake shoe o-ring with Parker Super O-Lube. O-RING BRAKE SHOE CLASS I BRAKE SHOE O-RING ON OPPOSITE SIDE www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 33...

  • Page 34: Dovetail Assembly - Class Iii

    Class I: Push piston guide rod by hand. Class II / III: Toggle the actuator switch up to retract. PISTON CANT KEY GUIDE ROD GUIDE ROD DOVETAIL ASSEMBLY www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 34...
  • Page 35 11. Attach the upper and lower air hose assemblies. DEPTH CONTROL KNOB CAP 12. Verify blade cartridge half and full stroke functionality before reinstalling the unit for operation. WASHER/SCREW STROKE STOP ROD DEPTH CONTROL KNOB www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 35...

  • Page 36: Upper Body And Piston Assemblies - Class I

    3. Secure the upper body to the lower body with two long and two short socket head cap screws and torque to 1 ft·lb (1.35 Nm). 4. Reinstall the dovetail assembly (p. 35). www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 36...

  • Page 37: Lower Body Assembly - Class I

    5. Reinstall the blade cartridge (p. 23). 6. Attach the upper and lower air hose assemblies. 7. Verify cartridge half and full stroke functionality before reinstalling the unit for operation. www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 37...

  • Page 38: Upper Body, Lower Body And Piston Assemblies - Class Ii And Iii

    Inspect and replace the piston o-ring if necessary.  Lubricate stroke stop rod and piston o-ring with Parker Super O-Lube.  Inspect piston spring and return spring support and replace if excessively worn. www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 38...
  • Page 39 6. Extend the piston guide rod by toggling the actuator switch down. 7. Install the dovetail assembly. (See Dovetail Reassembly, p. 35.) PISTON ASSEMBLY BODY GASKET LOWER BODY RETURN SPRING RETAINER FLANGE RETAINER SCREWS www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 39...

  • Page 40: Class I

    2.9 Nm Parker Super O-Lube O-ring Lubricant Lubriplate EMG Polymer FT·LB Grease (L0148-098) 1.4 Nm Dow Corning 557 Silicone Dry Film Lubricant Loctite 242 1.0 FT·LB 1.4 Nm www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 40...

  • Page 41: Class Ii And Iii

    4.3 FT·LB 16.3 Nm 5.8 Nm 2.5 FT·LB 3.4 Nm Parker Super O-Lube O-ring Lubricant Lubriplate EMG Polymer Grease (L0148-098) Dow Corning 557 Silicone Dry Film Lubricant Loctite 242 www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 41...

  • Page 42: Manual Control Body - Class I

    KNIFEHOLDER PARTS Manual Control Body – Class I Tidland Part No. 543919 UPPER BODY ASSEMBLY PISTON ASSEMBLY LOWER BODY ASSEMBLY DOVETAIL ASSEMBLY www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 42...
  • Page 43 Dovetail Spring 546940 Wedge Lock 546919 Taper Lock Shaft 546909 These parts supplied as an assembly only. Do not attempt further disassembly except to lubricate the piston o-ring. www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 43...

  • Page 44: Manual Control Body - Class Ii And Iii

    KNIFEHOLDER PARTS Manual Control Body – Class II and III Class II – Tidland Part No. 535761 Class III – Tidland Part No. 543324 UPPER BODY ASSEMBLY PISTON ASSEMBLY LOWER BODY ASSEMBLY DOVETAIL ASSEMBLY www.maxcessintl.com Tidland Performance Series Manual Knifeholder...
  • Page 45 KNIFEHOLDER PARTS Manual Control Body – Class II and III Class II – Tidland Part No. 535761 Class III – Tidland Part No. 543324 Item Description Part No. Upper Body Assembly Class II Class III Depth Control Knob Cap 530186...

  • Page 46: Manual Swing Cartridge - Class I

    KNIFEHOLDER PARTS Manual Swing Cartridge – Class I Tidland Part No. 596429 DOVETAIL ASSEMBLY GUARD INBOARD ASSEMBLY STRUT BLADE HUB ASSEMBLY www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 46...
  • Page 47 Bearing Housing 596437 528667 Snap Ring 528675 Blade Lock Pin 133963 Blade Hub 528671 Knife Blade 131937 Blade Clamp 579833 Socket Head Capscrew 635047 Cotter Pin 528673 Jamnut 528674 www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 47...

  • Page 48: Manual Swing Cartridge - Class Ii And Iii

    KNIFEHOLDER PARTS Manual Swing Cartridge – Class II and III Class II – Tidland Part No. 569393 Class III – Tidland Part No. 569394 DOVETAIL ASSEMBLY OUTBOARD STRUT BEARING BLADE HUB HOUSING ASSEMBLY ASSEMBLY For information about the mechanical 360° Blade Guard Cartridge, call Maxcess Customer Service.
  • Page 49 KNIFEHOLDER PARTS Manual Swing Cartridge – Class II and III Class II – Tidland Part No. 569393 Class III – Tidland Part No. 569394 Item Description Part No. Class II Class III Dovetail Assembly Safety Latch Knob 131116 131116 Safety Lock Pin...

  • Page 50: Guide Bar Mount With Pneumatic Lock - Class I

    KNIFEHOLDER PARTS Guide Bar Mount with Pneumatic Lock – Class I Tidland Part No. 550306 TOP BLOCK ASSEMBLY BACK PLATE ASSEMBLY See parts list. www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 50...
  • Page 51 Mounting Plate 537970 Socket Head Capscrew 130184 Socket Head Capscrew 250048 537974 Setscrew 130149 * These parts are supplied only as an assembly. Do not attempt further disassembly. www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 51...

  • Page 52: Guide Bar Mount With Pneumatic Lock - Class Ii And Iii

    KNIFEHOLDER PARTS Guide Bar Mount with Pneumatic Lock – Class II and III – Tidland Part No. 531756 Class II Class III – Tidland Part No. 543586 TOP BLOCK ASSEMBLY BACK PLATE ASSEMBLY 21 * 23 * * Item 23 (Traverse Pinion Shaft) is supplied as an assembly with Item 21 (Pinion Bushing) Items 16, 21, and 23 are not required for Easy Glider mounts.
  • Page 53 KNIFEHOLDER PARTS Guide Bar Mount with Pneumatic Lock – Class II and III – Tidland Part No. 531756 Class II Class III – Tidland Part No. 543586 Item Description Part No. Class II Class III Top Block Assembly 550707 550707...

  • Page 54: Guide Bar Mount With Manual Lock - Class I, Ii And Iii

    Socket Head Capscrew 130184 130467 250116 537974 531749 538154 Set Screw 130149 130470 130470 Socket Head Capscrew 250048 544155 544155 CLASS I CLASS II & III BACKPLATE ASSEMBLY www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 54...

  • Page 55: Easy Glider Mount - Class I

    Socket Head Cap Screw 130184 Socket Head Cap Screw 662169 Bearing Spacer 662079 Linear Bearing 662081 Safety Latch 662080 Socket Head Cap Screw 130247 Guide Bar 661590 Linear Bearing Rail 662082 www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 55...

  • Page 56: Easy Glider Mount - Class Ii And Iii

    Socket Head Cap Screw 132265 132265 Socket Head Cap Screw 130467 250116 Linear Bearing 621879 621879 Stop Block 575766 619027 Guide Bar 608330 608330 Linear Bearing Rail 621880 621880 www.maxcessintl.com Tidland Performance Series Manual Knifeholder MI 557416 1 Q Page 56...

  • Page 57: Performance Series And C Series - Class I, Ii And Iii

    CARTRIDGE TO CONTROL BODY COMPATIBILITY CHART Performance Series and C Series – Class I, II and III Tidland e-Knifeholder – Class II and III NOTE: Use of any other combinations may cause damage to knifeholder or blade cartridge and void warranty.
  • Page 58 INDEX Knifeholder component overview, 5 Actuator switch, 5 maintenance, 22 function, 6 mount to guide bar Air pressure Easy Glider (linear bearing), 15 operating manual lock, 13 maximum, 16 pneumatic lock, 14 selecting parts illustrations, 42-54 down and side force, 17 setback, 9 system requirements and parts, 16 space requirements, 10...

This manual is also suitable for:

Class iiiClass iiClass i

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