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Edsyn Soldapullt ZD500DX-230 Instruction Manual

Self-contained hot tip desoldering station
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ZD500DX-230
®
Deluxe Hot Tip
Desoldering Station
(self-contained)
• COMPLIES WITH MIL-S-45743E, MIL-STD-2000-1B, WS6536E AND
ESD SPEC, DOD-STD-1686, DOD-HDBK-263
EMC Directive 89/336/EEC
MADE
IN
U.S.A.
Instruction manual

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Summary of Contents for Edsyn Soldapullt ZD500DX-230

  • Page 1 ZD500DX-230 ® Deluxe Hot Tip Desoldering Station (self-contained) • COMPLIES WITH MIL-S-45743E, MIL-STD-2000-1B, WS6536E AND ESD SPEC, DOD-STD-1686, DOD-HDBK-263 EMC Directive 89/336/EEC MADE U.S.A. Instruction manual...

  • Page 2: Maintenance

    ZD500DX-230 ® Deluxe Hot Tip Desoldering Station Contents at a Glance Page 3 - 4 Features & Specications Page 5 Operation Page 6 - 8 Tip Usage & Replacement Page 9 Maintenance Page 10 Trouble Shooting & Maintenance Page 11 Calibration Page 11 - 13 Spare Parts List for Power Supply Page 14 - 15 Spare Parts List for Hand Tool Page 2...

  • Page 3: Distinguishing Features

    FEATURES POWER SUPPLY Static Safe A) Tool Pod, equipped with micro-switch to activate pump. B) Power Switch, to activate WorkStation. C) Temp. Control Knob D) Pump LED E) Heater LED F) SH232 Sponge Holder, with cleaning sponge. G) Power output, 24V, controlled H) AF110 Filter, (note ow direction) External Calibration J) Pump...
  • Page 4 FEATURES HOT TIP DESOLDERING TOOL ESD Safe HT500/-1/-2 ® Hot Tip Desoldering Tool A) Head Assembly- Includes the primary ltering system and solder debri chamber. B) Hot Tip Desoldering Tip- Wide range of desoldering Tips applicable. C) Head Shaft- Allows 4-point rotation of Head Assembly.

  • Page 5: Operation

    Hoses must be clean and not AIR FLOW DIRECTION kinked or cracked Vacuum Air out Vacuum For Factory repair: Specify the problem and ship the unit to EDSYN INC. Customer Service 15958 Arminta Street Van Nuys, CA 91406-1896 Air out Page 5...
  • Page 6 DESOLDERING POINTERS 1. When desoldering small holes on at areas, tilt Tool to allow adequate air ow to lift solder into chamber. 2. When using SMD Tips, heat up the connections by posi- tioning the Tool perpendicu- larly. When solder melts tilt the Tool and depress trigger.
  • Page 7 Fractional dimensions are approx. Hot Tip Desoldering Tips PART HOLE DIAMETER DESCRIPTION ZD12 1/32 Standard Tip (High Heat Transfer) Extra-heavy duty desoldering ZD13 3/64 on a multi-layered board is done by using a Medium Life Desoldering Tip. ZD14 1/16 12.7 HOLE DIA.
  • Page 8 Hot Tip Desoldering Tip HOLE DIAMETER PART DESCRIPTION Economy** ZD28 1/32 HOLE DIA. ZD29 3/64 Surface Sweep Tips removes excess solder ZD30 1/16 on pads for atter surface, Surface prior to SMD remount- Sweep** ing. 5/16 7.6 ZD70 Hole Dia. = .06 in. Side Sweep** 3/32 ZD71...

  • Page 9: Daily Maintenance

    DAILY MAINTENANCE WEEKLY MAINTENANCE • Inspect Valve Assy. • Remove and inspect Tip and Heater Assy. • Inspect all O-Rings and Seals • Inspect all Filters • Remove solder debri from Desoldering Head Housing TO REPLACE FILTER & O-RING INSIDE DESOLDERING HEAD ASSY.

  • Page 10: Troubleshooting

    Problems that occur aside from those listed below TROUBLE SHOOTING should be handled by our factory technicians. Symptoms Cause Remedy a) Pump micro switch is stuck. a) Use a pair of tweezers to release the switch. Pump won't run b) Vacuum inside hose (normal) b) Squeeze trigger to release vacuum.
  • Page 11 CALIBRATION AIR MOVEMENT WILL AFFECT THE TEMPERATURE READING. WORK IN AN AREA WHERE THIS IS MINIMAL. 1. Using a clean Tip, turn on power and set Temperature Control Knob to approx. 500°F (260°C). Allow Tip to warm up. 2. Tin the tip properly and place center of the thermo-couple wire on tip.
  • Page 12 Page 12...
  • Page 13 ITEM PART NO DESCRIPTION REQ'D SR566 Top Cover, Power Supply SR452 Power Switch, 230V SR073 Tool Holder SR035 Adapter plate SR467 Nut, Square Cone SR367 Screw, Flat Head Phillips, 6-32 x 5/8 SH232 Sponge Holder SR137 Washer, #8 SR009 Screw, Pan Head Slotted, 8-32 x 7/8 SR865 LED Assy.
  • Page 14 HT500/-1 HOT TIP DESOLDERING TOOL SPARE PARTS LIST ITEM PART NO. DESCRIPTION REQ'D RS383 Retaining Sleeve ZD13 Hot Tip Desoldering Tip HT01 Hot Tube AC737 Accumulator Bushing MS229 Mica Sheet OS133 Silicone Washer SC525 Solder Cone Page 14...
  • Page 15 SR008 Flat Head Slotted Screw for Index Flange SR168 Pan Head Phillip Screw for adjusting Desoldering Head Assy. HT500H Desoldering Head Assembly- Repairable by EDSYN Customer Service Dept SR136 Desoldering Head Housing SR120 Heater Element SR117 Heater Element Bushing (O-Ring included)
  • Page 16 ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION INCLUDING THE INDIVIDUAL ICONS MAY BE REPRODUCED OR UTILIZED IN ANY FORM OR BY ANY MEANS WITHOUT THE PERMISSION OF EDSYN, INC. THE NAMES LONER, SOLDAPULLT, SOLDAVAC, ATMOSCOPE AUTO-VAC, IDLE-REST, OCTAVAC AND KLATCH ARE REGISTERED TRADEMARKS OF EDSYN, INC.

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