Solid State Cooling Systems THERMORACK 800 Product Manual
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Solid State Cooling Systems THERMORACK 800 Product Manual

Precision thermal control for optimal laser performance and stability
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THERMORACK 800
Precision Thermal Control for Optimal Laser
Performance and Stability
Product Manual

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Summary of Contents for Solid State Cooling Systems THERMORACK 800

  • Page 1 THERMORACK 800 Precision Thermal Control for Optimal Laser Performance and Stability Product Manual...

  • Page 2: Table Of Contents

    800 T 52-13007-1 HERMO HERMOELECTRIC HILLER ABLE OF ONTENTS SAFETY PRECAUTIONS AND SYMBOLS _____________________________________________ 3 SECTION 1 _________________________________________________________________________ 5 ______________________________________________________________________ 5 NTRODUCTION SECTION 2 _________________________________________________________________________ 6 _____________________________________________________________________ 6 PECIFICATIONS SECTION 3 _________________________________________________________________________ 8 __________________________________________________________________________ 8 3.1 Mechanical Installation _________________________________________________________ 9 3.2 Electrical Connections (see figures 3A and 3B) _______________________________________ 9 3.3 Plumbing Connections (see figures 3A and 3B) ______________________________________ 10 3.4 Coolant Fill __________________________________________________________________ 10...
  • Page 3 CE Declaration of Conformity Solid State Cooling Systems 167 Myers Corners Road Wappingers Falls, NY 12590 declare under our sole responsibility that the ThermoRack 800 (All Models) meets the provisions of the directives: 2004/108/EC EMC Directive 2006/95/EC Low Voltage Directive...

  • Page 4: Safety Precautions And Symbols

     Never operate the chiller within 5 ºC of the coolant’s freezing point.  Always use only proper coolants as specified in manual. Solid State Cooling Systems  recommends Koolance LIQ-702CL-B (27% propylene glycol and water) Never ship the chiller with coolant inside the liquid cold plate as freezing temperatures may be ...
  • Page 5 800 T 52-13007-1 HERMO HERMOELECTRIC HILLER Symbols Used in this Manual The red CAUTION equilateral triangle symbol appears throughout the manual. Please follow the important instructions accompanying this symbol to avoid significant damage to the chiller. CAUTION The red WARNING equilateral triangle symbol appears throughout the manual accompanying certain maintenance and repair activities.

  • Page 6: Section 1

    PID control for both cooling and heating. With fewer moving parts, the system is highly reliable and energy efficient. The ThermoRack 800 has been optimized for use in temperature control of precision scientific lasers, with ±0.05°C temperature stability and smooth fluid flow. It is equally well suited for many...

  • Page 7: Section 2

    800 T 52-13007-1 HERMO HERMOELECTRIC HILLER ECTION _________________________________________________ PECIFICATIONS Operating Range (Set Point): 5°C to 50°C standard Ambient Temperature Range: 10°C to 40°C non-condensing Stability / Repeatability: ±0.05°C with constant load (even near ambient) Cooling Capacity (typical 700 Watts @ 20°C in 20°C ambient air with 100 to 240 VAC 1Phase 800 Watts @ 20°C in 20°C ambient air with 200 to 240 VAC 1Phase 900 Watts @ 20°C in 20°C ambient air with 200 to 240 VAC 1Phase + high speed fan...
  • Page 8 800 T 52-13007-1 HERMO HERMOELECTRIC HILLER Figure 1 ThermoRack 800 Cooling Capacity in 20°C Ambient Figure 2 ThermoRack 800 Pump Performance @ 20°C , 167 M , NY 12590 OLID TATE OOLING YSTEMS YERS ORNERS APPINGERS ALLS : (845) 296-1300 F...

  • Page 9: Section 3

    800 T 52-13007-1 HERMO HERMOELECTRIC HILLER ECTION _______________________________________________________ Figure 3A: Front View Key Pad Display Screen ON/OFF Switch Tank Cap Drain Port Figure 3B: Rear View USB Type B AC Power Inlet Fuses Connector with 5X20 10A fast acting fuse Coolant Return Coolant Supply (Inlet)

  • Page 10: Mechanical Installation

    LECTRICAL ONNECTIONS ( SEE FIGURES Power: The ThermoRack 800 AC power inlet is an IEC320-C20 socket. Plug the line cord provided into this socket and then into the appropriate power source. The standard line cord provided has an L6- 15P plug for a 208/240 VAC 15 Amp 60 Hz outlet. To ensure safe operation of the unit, it is important to ensure that the AC power cord is properly grounded.

  • Page 11: Plumbing Connections (See Figures 3A And 3B)

    3.4 C OOLANT Fill the ThermoRack 800 with coolant using the following procedure: 1. Remove tank cap 2. Carefully pour in coolant until the level reaches “Max”. 3. Turn on the Thermorack, adding coolant as required to maintain the WARNING tank level just below maximum.

  • Page 12: Section 4

    TART Note: In order to avoid injury or damage, operators must only use this product in the manner specified below. Start-up the ThermoRack 800 and ensure priming of the pump, follow these steps: 1) Connect USB signal cable (optional). 2) Connect the drain hose (14-13851-1) to the process outlet WARNING fitting.

  • Page 13: Section 5

    HILLER ECTION _____________________________________________________ PERATION The ThermoRack 800 is operated via the control panel located on the front panel. The control panel has a 16-character LCD display and four input keys: UP, DOWN, ENTER, and START/STOP. These keys work as follows: Action Pressing the UP key raises the parameter value displayed.

  • Page 14: Advanced Operation

    800 T 52-13007-1 HERMO HERMOELECTRIC HILLER Figure 4 ThermoRack 800 Display – Status menu C TEMP 20.0°C Operating Mode Symbol Operating Modes: * = Standby mode, no temperature control H = Heating mode with temperature control within alarm range C = Cooling mode with temperature control within alarm range >...

  • Page 15: Alarms

    ROCEDURE 1. Connect one end of the drain hose with the Colder Products PLCD2204 coupling insert provided with the ThermoRack 800 into the front drain fitting (see figure 3A) and place the other end into a container with at least a 3 liter capacity.

  • Page 16: Section 6

    Other issues: No Display: If the liquid crystal display does not display characters upon turning on the Thermorack 800, call SSCS for a RMA number to return the unit for replacement of the temperature controller Temperature Control Poor: If no other alarms are present, poor temperature control can indicate blocked airflow or that the TE cooling/heating engine is not receiving power or has failed.

  • Page 17: Section 7

    ________________________________________ OMMUNICATIONS The Thermorack 800 comes with a USB serial communications capability that can receive a remote set point, return the current temperature, and signal an alarm has occurred. Communicating with the chiller via USB with requires installing a Silicon Labs CP210x driver on the host computer. Call SSCS at 845- 296-1300 ext.
  • Page 18 800 T 52-13007-1 HERMO HERMOELECTRIC HILLER GETSET2 parameters: GETSET2 returns the following data w/o identifying prefix names. Note: All data returned is in ASCII • Cr defined at “carriage return” or 0D • ETX defined as “end-of-text” or 03 Data Description Format Units...

  • Page 19: Rs-232 Communications Ption

    OMMUNICATIONS PTION The Thermorack 800 can come with optional RS-232 serial communications, instead of the standard USB, that can receive a remote set point, return the current temperature, and signal an alarm has occurred. The commands are identical to USB and the protocol is shown below.
  • Page 20 800 T 52-13007-1 HERMO HERMOELECTRIC HILLER Table 2 RS-232 Commands PARAMETER GET Data Response PUT Data Response Command Command Show all parameters GETSET2 TEMP, SETTEMP, (see below page for details) PUMPTEMP, PWM?, FANPWM, TLL, STAT1A, FLTS1A Solid State Cooling, Product Show chiller identification Name, Model#, Software information...
  • Page 21 800 T 52-13007-1 HERMO HERMOELECTRIC HILLER STAT1A Bit Field Definition: |__ __ __ __ | __ __ __ __ | __ __ __ __ | __ __ __ __ | | | | | | | | | | | | | | | | |___ run 1 = RUN, 0 = STOP | | | |...

  • Page 22: Section 8

    52-13007-1 HERMO HERMOELECTRIC HILLER ECTION LEANING YOUR HILLER The exterior surfaces of the ThermoRack 800 may be cleaned with a non-shedding wipe dipped in isopropyl alcohol. ECTION _____________________________________________ ECHNICAL UPPORT Delighting our customers is our highest priority. Please contact us immediately for technical assistance whenever you have questions or concerns.

  • Page 23: Section 10

    800 T 52-13007-1 HERMO HERMOELECTRIC HILLER ECTION OOLANTS 10.1 K (27% P OOLANCE ROPYLENE LYCOL ATER Safety Data Sheet – Last updated May 2016 1. I DENTIFICATION Product: LIQ-702xx Coolant Fluid ("xx" signifies liquid color) Manufacturer: Koolance Korea Address: Koolance Bld, 40, Deokcheon-ro 34, Manan-gu, Anyang-si, Gyeonggi-do, Korea 14088 Telephone: (U.S.) +01 253-249-7669, Fax: (U.S.) +01 253-249-7453 Appearance: Liquid for cooling systems.
  • Page 24 800 T 52-13007-1 HERMO HERMOELECTRIC HILLER NFPA Rating (estimated) Health: 1 Flammability: 1 Reactivity: 0 Water Reactivity: 0 3. C OMPOSITION NFORMATION ON NGREDIENTS Ingredients CAS No. EINECS No. Conc. % Distilled Water 7732-18-5 231-791-2 70 – 75 Propylene glycol 57-55-6 200-338-0 25 –...
  • Page 25 800 T 52-13007-1 HERMO HERMOELECTRIC HILLER 7. H ANDLING AND TORAGE Precautions for safe handling: • Wear protective gloves, clothing, and eye/face protection. • Do not spray on an open flame or other ignition source. • Provide forced air ventilation in tanks and confined spaces. •...
  • Page 26 800 T 52-13007-1 HERMO HERMOELECTRIC HILLER 10. S TABILITY AND EACTIVITY Chemical stability: Stable under recommended storage conditions. Conditions to avoid: Direct sunlight, heat, flames, and sparks. Materials to avoid: Strong oxidizing agents. Hazardous decomposition products: Carbon oxides 11. T OXICOLOGICAL NFORMATION •...
  • Page 27 800 T 52-13007-1 HERMO HERMOELECTRIC HILLER 14. T RANSPORT NFORMATION • TSCA: All ingredients are listed on the TSCA inventory • DOT Classification: Not a DOT controlled material (U.S.) • UN TDG: Not dangerous goods • IMDG: Not dangerous goods •...

  • Page 28: Ethylene Glycol

    800 T 52-13007-1 HERMO HERMOELECTRIC HILLER 10.2 E THYLENE LYCOL SAFETY DATA SHEET Creation Date: 02-Feb-2010 Revision Date: 17-Jan-2018 Revision Number 4 1. Identification Product Name Ethylene glycol Cat No. : E177-4; E177-20 CAS-No 107-21-1 Synonyms Monoethylene glycol; 1,2-Ethanediol Recommended Use Laboratory chemicals.
  • Page 29 800 T 52-13007-1 HERMO HERMOELECTRIC HILLER Precautionary Statements Prevention Wash face, hands and any exposed skin thoroughly after handling Do not eat, drink or smoke when using this product Do not breathe dust/fume/gas/mist/vapors/spray Use only outdoors or in a well-ventilated area Response Get medical attention/advice if you feel unwell Inhalation...
  • Page 30 800 T 52-13007-1 HERMO HERMOELECTRIC HILLER 5. Fire-fighting measures Suitable Extinguishing Media Use water spray, alcohol-resistant foam, dry chemical or carbon dioxide. Unsuitable Extinguishing Media No information available Flash Point 111 °C / 231.8 °F Method - DIN 51758 Autoignition Temperature 413 °C / 775.4 °F Explosion Limits Upper...
  • Page 31 800 T 52-13007-1 HERMO HERMOELECTRIC HILLER Engineering Measures Ensure adequate ventilation, especially in confined areas. Ensure that eyewash stations and safety showers are close to the workstation location. Personal Protective Equipment Eye/face Protection Wear appropriate protective eyeglasses or chemical safety goggles as described by OSHA's eye and face protection regulations in 29 CFR 1910.133 or European Standard EN166.
  • Page 32 800 T 52-13007-1 HERMO HERMOELECTRIC HILLER 11. Toxicological Information Acute Toxicity Product Information Component Information Component LD50 Oral LD50 Dermal LD50 Inhalation 9530 μL/kg ( Rabbit ) Ethylene glycol 7712 mg/kg ( Rat ) Not listed 10600 mg.kg ( Rat ) Toxicologically Synergistic Products No information available Delayed and immediate effects as well as chronic effects from short and long-term exposure Irritation...
  • Page 33 800 T 52-13007-1 HERMO HERMOELECTRIC HILLER Persistence and Degradability Persistence is unlikely Bioaccumulation/ Accumulation No information available. Mobility Will likely be mobile in the environment due to its water solubility. Component log Pow Ethylene glycol -1.93 13. Disposal considerations Waste Disposal Methods Chemical waste generators must determine whether a discarded chemical is classified as a hazardous waste.
  • Page 34 800 T 52-13007-1 HERMO HERMOELECTRIC HILLER Clean Air Act Component HAPS Data Class 1 Ozone Depletors Class 2 Ozone Depletors Ethylene glycol OSHA Occupational Safety and Health Administration Not applicable CERCLA This material, as supplied, contains one or more substances regulated as a hazardous substance under the Comprehensive Environmental Response Compensation and Liability Act (CERCLA) (40 CFR 302) Component...

  • Page 35: Warranty Policy

    ARRANTY OLICY This Solid State Cooling Systems Product is covered under a two-year parts and labor warranty from the date of shipment, assuming proper use and maintenance of the unit. All warranty work shall be performed at Solid State Cooling Systems’ facility, currently located in Wappingers Falls, NY, USA and requires pre- authorization by SSCS.

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