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Fraco SEH 4500 Assembly And Operating Manual

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Construction Hoist SEH Premium Range
Assembly and Operating Manual
Fraco SEH Premium Range
Year of construction: ..................................
Serial number:
Assembly and Operating manual – 98030718 rev. 01
..................................
Fraco Products Ltd
91, chemin des Patriotes
St-Mathias-sur-Richelieu, Quebec
J3L 6B6
Telephone: (450) 658-0094
Canada

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  • Page 1 Construction Hoist SEH Premium Range Assembly and Operating Manual Fraco SEH Premium Range Year of construction: ........Serial number: ........Fraco Products Ltd 91, chemin des Patriotes St-Mathias-sur-Richelieu, Quebec J3L 6B6 Canada Telephone: (450) 658-0094 Assembly and Operating manual – 98030718 rev. 01...

  • Page 2: Table Of Contents

      Equipment ............................18     4.7.1 Fraco SEH Single ............................... 18     4.7.2 Fraco SEH - twin ..............................19     4.7.3 Electrical switch boxes and drives ........................21     4.7.4 Ground box AL0 ..............................22  ...
  • Page 3 Construction Hoist Fraco SEH Premium Range     Bottom limit switch cam ........................36     Safeguarding the loading and unloading points ................36     7.10 Landing limit cam ..........................37     7.11 Operation of switches ........................38  ...

  • Page 4: Preface

    Construction Hoist Fraco SEH Premium Range Preface Who should read this assembly and operating manual?  Assembly and operating personnel working on the machine  Maintenance personnel for the machine (cleaning/servicing) What does this assembly and operating manual contain? In this assembly and operating manual you will find instructions regarding ...

  • Page 5: Safety

    Construction Hoist Fraco SEH Premium Range Safety Explanations of symbols and notes 2.1.1 Health and safety symbol You will find this symbol next to all safety instructions where there is a risk to the life and limb of persons. Observe these instructions and conduct yourself with care! 2.1.2 Attention note...

  • Page 6: Operating Safety

    Construction Hoist Fraco SEH Premium Range  Only work while wearing close fitting clothing, safety shoes and hard hat. Do not wear jewellery such as necklaces and rings. There is a risk of injury from getting caught or being pulled in.

  • Page 7: Inspection Procedures

     Spare parts must correspond to the technical requirements of the manufacturer.  Recommendation: Only use original Fraco spare parts. Promoting use of operating manuals Operating manuals are rules that a contractor puts together to ensure safe operational pro- cedures.

  • Page 8: Employees Must Be Informed About The Following

    Construction Hoist Fraco SEH Premium Range Employees must be informed about the following:  The potential risks when working with the hoist and the necessary protective measures and codes of conduct including instructions in the case of danger and about first aid.

  • Page 9: Intended Use And Area Of Application

    Construction Hoist Fraco SEH Premium Range 3 Intended use and area of application The machine is a construction hoist intended for provisional use on con- struction sites for transporting material and/or between 25-40 persons de- pending on the actual model, who can exit the car at installed and secured landing points.

  • Page 10: The Following Belongs To Intended Use

    Construction Hoist Fraco SEH Premium Range The following belongs to intended use,  That the assembly, operation and maintenance provisions (assembly and operating manual) provided by the manufacturer are complied with.  That the foreseeable misconduct of other persons is taken into consideration.

  • Page 11: Technical Data

    Construction Hoist Fraco SEH Premium Range Technical data General data Fraco SEH Drive output: Current input of drives: Specific for each unit Power consumption (see unit’s identification and technical plate or project specific engineering package for electrical data) Traction power of drives:...

  • Page 12: Data Depending On Model

    Construction Hoist Fraco SEH Premium Range Data depending on model MODEL TYPE 4500 6000 7000 CAPACITY Load capacity lbs (kg) 4500 (2000) 6000 (2700) 7000 (3200) Lifting speed 50Hz / 60Hz ft/min (m/min) 0 - 300 (0 - 90) 0 - 330 (0 - 100)* 0 - 330 (0 - 100)* Max.

  • Page 13: General Dimensions

    Construction Hoist Fraco SEH Premium Range General dimensions Fig. 3 General dimensions for SEH Assembly and Operating Manual Page 13 of 69 doc no. 98030718-01...
  • Page 14 Construction Hoist Fraco SEH Premium Range Table for Fig. 3 Description SEH 4500 SEH 6000 SEH 7000 Spacing between anchor plates min 29 po min 29 po min 29 po (0.73 m) (0.73 m) (0.73 m) Distance between center of mast...

  • Page 15: Mast Tie Forces

    50 po (1.27 m) The values in the table apply for each wall bracket *Confirm in your engineering package. For values outside of these values, pleases contact Fraco’s technical department. Assembly and Operating Manual Page 15 of 69 doc no. 98030718-01...

  • Page 16: Summary Of The Plates And Notices

    Construction Hoist Fraco SEH Premium Range Summary of the plates and notices Item No. FSC-0001 Item No. FSC-0012 Item No. 30490084 (Sliding door) (Roof access) Item No. FSC-0003 (Car control) Item No. FSC-0007 Item No. FSC-0008 (Car control) (Safety brake)
  • Page 17 Construction Hoist Fraco SEH Premium Range Item No. FSC-0004 (Data sign) Picture as reference only Assembly and Operating Manual Page 17 of 69 doc no. 98030718-01...

  • Page 18: Equipment

    Construction Hoist Fraco SEH Premium Range Equipment 4.7.1 Fraco SEH Single Fig. 5 Fraco SEH 1 = 12ft (3.66 m) enclosure 5 = Mast extension 2 = Car 6 = AS 2 (Power panel) 3 = Tie In 7 = Drive motors...

  • Page 19: Fraco Seh - Twin

    Construction Hoist Fraco SEH Premium Range 4.7.2 Fraco SEH - twin Fig. 6 Fraco SEH Twin 1 = 12 ft (3.66 m) Enclosure 4 = Roof hatch 7 = Tie In 2 = Car 5 = Mast extension 3 = Sliding gates With or...
  • Page 20  Fraco SEH is designed with a 12 ft (3.66m) base enclosure.  An enclosure must be assembled around the hoist at a distance of at least 20in (50 cm).  The 12 ft (3.66m) base enclosure on the Fraco SEH is designed with a double door. Standard application ...

  • Page 21: Electrical Switch Boxes And Drives

    Construction Hoist Fraco SEH Premium Range 4.7.3 Electrical switch boxes and drives 1 = AS2 (Power panel) 2 = Overload cell 3 = AS1 (Control panel) 4 = Drive motors 5 = Limit switches 6 = Inductive sensors 7 = Safety device 8 = Brake resistor 9 = AS3 (Operator’s panel)

  • Page 22: Ground Box Al0

    Construction Hoist Fraco SEH Premium Range 4.7.4 Ground box AL0 1 = Incoming Main power supply (110V) 2 = Outgoing Main power supply (480V) 3 = Incoming Main power supply (480V) 4 = Buffer limit switch (5 pin) 5 = Landing doors or fence door (3 pin) Fig.

  • Page 23: Drop Test Remote Control

    Construction Hoist Fraco SEH Premium Range 4.7.6 Drop test remote control 1 = Lock door 2 = Move unit up 3 = Move unit down 4 = Enable (combined with #5) 5 = Drop WARNING! The drop test control system must not be used to operate or for the assembly of the hoist.

  • Page 24: Toolbox Inside The Car

    Construction Hoist Fraco SEH Premium Range 4.8.1 Toolbox Inside the car In the toolbox you will find:  Equipment to adjust the tandem rollers.  Safety wrench  Equipment to release brakes.  Key to power panel  Universal T-tool ...

  • Page 25: Requirements For The Site Of Installation

    Construction Hoist Fraco SEH Premium Range Requirements for the site of installation Foundation requirements  The foundation must be horizontal and have sufficient load bearing capacity.  Depending on the assembly height, concrete or thick steel sheeting (for example) can be used as load distributing base supports.

  • Page 26: Point Load (Metric Table)

    Construction Hoist Fraco SEH Premium Range Point load (Metric table) 4500 single 4500 twin 6000 single 6000 twin 7000 single 7000 twin *confirm in your engineering package The point loads contain a safety factor of 1.5 and a dynamic factor on all moving parts.

  • Page 27: Electrical Connection (On Site)

    * Mobile cable must be type LAPP KABEL ÖLFLEX CRANE PUR, 4 strands (Strands di- mension depend on model) OR type DRAKA INDUSTRITE, 4 strands (Strands dimension depend on model). Any other type of cable must be approved by Fraco to be used. ** No special requirement for cable type.

  • Page 28: Transport

    Construction Hoist Fraco SEH Premium Range Transport Have the hoist transported by experienced and competent persons. (For weight of the car see section 5.1) Inspection on receiving the hoist  Check the shipment for transport damage and for completeness according to your order.

  • Page 29: Installation

     Cordon off danger zone for the Fraco SEH. Make sure that the danger zone at the lower loading point is cordoned off (base enclosure).

  • Page 30: Assembling The Base Unit

    Construction Hoist Fraco SEH Premium Range Assembling the base unit NOTE As long as the base unit is not connected to the main voltage, the vertical sliding gates (en- closure and car) can only be opened manually.  The machine may only be installed and used vertically! The base unit must be aligned at right-angles to the building or the scaffolding.

  • Page 31: Extending The Mast Sections And Mast Tie To The Building

    Construction Hoist Fraco SEH Premium Range Extending the mast sections and mast tie to the building If the equipment is erected in front of scaffolding it must be anchored to the building. NOTE It may also be anchored directly to the scaffolding if the scaffolding has been designed for the additional load (see mast tie forces).

  • Page 32: Assembling The Mast

    Construction Hoist Fraco SEH Premium Range 7.3.2 Assembling the mast Before the ascent of the car, check whether the base unit is standing securely.  Press UP button (on car control) and ascend in the car until the proximity switch at the end of the mast stops the ascent.

  • Page 33: Cable Guide System

    Construction Hoist Fraco SEH Premium Range ATTENTION Make sure that the distance according to picture does not exceed 9.5 in (240 mm). Remember to attach the top limit cam after mounting the last mast sec- tion! Cable Guide system 1 = Junction box...

  • Page 34: Assembly Of Mast Sections Above 30Ft (9 M)

    Construction Hoist Fraco SEH Premium Range Assembly of mast sections above 30ft (9 m)  Assemble another 6 mast sections as described in section 7.3.1, see also. Fig 33  In order to mount the mast brackets, ascend as far as necessary for these to be mounted easily.

  • Page 35: Top Limit Switch Cam

    Construction Hoist Fraco SEH Premium Range Top limit switch cam  A limit switch cam (1) must be mounted as upper- most stop point before the drive pinions leave the gear rack. A distance of 1 3/16” (30 mm) must be maintained from the bottom of the cam to the landing level.

  • Page 36: Bottom Limit Switch Cam

    Use approved general-purpose safety belt when working outside the car. Only landing gates which guarantee safe transfer to the building in combination with a plat- form are permitted for the tested and approved Fraco hoists. Assembly and Operating Manual Page 36 of 69 doc no.

  • Page 37: Landing Limit Cam

    Construction Hoist Fraco SEH Premium Range 7.10 Landing limit cam Making adjustments with a landing level double door  Set the distance from the landing floor level to the opening of the variably adjustable approach plate (3) to1950 mm.  Working from the car, attach the limit switch cam (3) to the mast section and fasten it in place.

  • Page 38: Operation Of Switches

    Construction Hoist Fraco SEH Premium Range 7.11 Operation of switches Adjust the inductive sensors and limit switches so they shut off the circuit. The distance be- tween inductive sensors and limit cam should be 3/16” (5 mm) (Fig. 29). 1 = LS1 Extreme HI: Emergency stop at last landing level.

  • Page 39: Inspection After Assembly And Before Each Start Of Operation

    Construction Hoist Fraco SEH Premium Range 7.12 Inspection after assembly and before each start of operation  Check that: The gear rack is adequately greased. The prescribed maintenance work and inspection procedures have been implemented There is no oil leakage at the gear motor...

  • Page 40: Operation

    Construction Hoist Fraco SEH Premium Range Operation Safety notes The hoist may only be operated by a competent person appointed by the contractor. This person must be familiar with the assembly and op- erating instructions, have sufficient experience, and must be instructed in the hazards involved in working with the hoist.

  • Page 41: Safety Inspection

    Construction Hoist Fraco SEH Premium Range Safety inspection Before start of work -Carry out a test run with an empty car -Check if there are any obstacles in the path of the car, for the entire length of travel. The car will stop immediately if An EMERGENCY STOP button is pressed.

  • Page 42: Operating

    Construction Hoist Fraco SEH Premium Range Operating 8.3.1 Controls 8.3.1.1 Operator’s panel 1 = Status lights 2 = Emergency Battery fail 3 = Bypass LS extreme 4 = Bypass LS safety device 5 = Reset AC drive 6 = Operation Key...

  • Page 43: Ascending / Descending

    Construction Hoist Fraco SEH Premium Range 8.3.2 Ascending / Descending Before moving the car  Verify that the main breakers are in ON position (480V and 110V).  Enter the car.  Close and lock the doors.  Wait until the green ready light on the car control is lighted up.

  • Page 44: Opening The Doors

    Construction Hoist Fraco SEH Premium Range 8.3.3 Opening the doors The gates may only be opened if the car is stopped on a landing and the door lock release switch is blue. i.e. when the car is in front of the sliding gate or barrier of the base enclosure or in front of a landing level safety gate.
  • Page 45 Construction Hoist Fraco SEH Premium Range 8.3.3.3 Sliding gate In normal operation, the sliding door can be unlocked from the inside only:  Check that the door lock release switch on the car control is blue  Turn the door lock key switch to "unlocked" posi- tion.

  • Page 46: Shutting Down In An Emergency

    Construction Hoist Fraco SEH Premium Range Shutting down in an emergency  In situations that present a risk for the operating personnel or the hoist stop the car by pressing the EMERGENCY STOP button.  An EMERGENCY STOP button is located on the car control (1), the ground control (2) and the power panel (3).

  • Page 47: Dismantling (Disassembly)

    Construction Hoist Fraco SEH Premium Range Dismantling (disassembly) The same regulations and safety notes as described in section 7 apply for dismantling. Also, make sure that disassembly is carried out generally in reverse order to assembly:  First dismantle the landing level safety equipment (fit three-part protection first).

  • Page 48: Fault - Cause - Remedy

    Construction Hoist Fraco SEH Premium Range 10 Fault – cause – remedy Faults may only be remedied by qualified persons! Before each trou- bleshooting session, move the car down and unload if possible! Shut off the main switch and pull out the mains plug before working on the hoist's electrical system.

  • Page 49: Possible Faults During Operation

    Construction Hoist Fraco SEH Premium Range 10.1 Possible faults during operation 10.1.1 Electricity failure or defective motor In this case, the car must be lowered to the next landing by using the emergency lowering system.  Climb up on the roof and connect the emergency lowering lever (1) in to the threaded hole.

  • Page 50: Car Has Ascended Too High

    Construction Hoist Fraco SEH Premium Range 10.1.2 Car has ascended too high The emergency limit switch of the car can reach the upper EMERGENCY limit switch if  The UP limit switch is defective,  There is a fault in the electrical system.

  • Page 51: Over Speed Safety Brake Has Been Triggered

    Construction Hoist Fraco SEH Premium Range 10.2 Over speed safety brake has been triggered The hoist is equipped with an over speed safety brake that brakes the hoist, if it is travelling too fast. Once the over speed safety brake has responded it is not possible to continue travel.

  • Page 52: Maintenance

    Construction Hoist Fraco SEH Premium Range 11 Maintenance Maintenance work may only be carried out by qualified persons. Dispose of lubricants and replacement parts in an environmentally friendly way. Report any changes or faults determined immediately to the company management or his/her authorized representative.

  • Page 53: Procedure (For Seh Twin Hoist)

    Do not forget to remove the "Maintenance Safety Bracket” after com- pletion of the work under the cage! NOTE When working under the cage of the Fraco SEH, the personal safety must be ensured in the same way. 11.1.2 Procedure (for SEH twin hoist) 1) Connect the installation remote control in the power panel AS2 of the first car.

  • Page 54: Daily Cleaning

    Construction Hoist Fraco SEH Premium Range 11.2 Daily cleaning  Clean dirt off hoist.  Clean proximity switches (on the gear wheel cases of both drives) of grease and chips/shavings.  Keep working area around the hoist clear and clean.

  • Page 55: Quarterly Inspection/Maintenance

    Construction Hoist Fraco SEH Premium Range 11.6 Quarterly inspection/maintenance  Are the notices/plates present and easily legible?  Check lubrication device The grease quantity in the container is enough for approx. 120 hours of normal operation. (The green indicator light on the car control flashes slowly if there is not enough grease.) The grease container must be refilled before it becomes empty.

  • Page 56: Annual Servicing

    197 Nm tightening torque. 11.8 Servicing every 3 years The Fraco over speed safety brake may only be repaired or adjusted by the manufacturer's service technicians or his trained and authorized representatives. The over speed safety brake has been type-tested and must be replaced every 3 years or checked by the manufacturer or an authorized representative of the manufacturer.
  • Page 57 Construction Hoist Fraco SEH Premium Range Maintenance work may only be carried out by trained and qualified persons because they need special expert knowledge and special abilities. Neither is communicated in this operating manual. Assembly and Operating Manual Page 57 of 69...

  • Page 58: Spare Parts

    Construction Hoist Fraco SEH Premium Range 12 Spare Parts When ordering spare parts please state the following: Type Year of construction Serial No. Operating voltage Desired piece number The type plate is located on the base unit of the machine.

  • Page 59: Disposing Of The Machine

    Construction Hoist Fraco SEH Premium Range 13 Disposing of the machine Dismantle the equipment properly at the end of its service life and dispose of according to local rules and regulations.  Observe the following when disposing of equipment components:...

  • Page 60: Ec Declaration Of Conformity

    Construction Hoist Fraco SEH Premium Range 15 EC Declaration of Conformity According to Appendix II of the Machinery Directive 98/37/EC Swe Hoist AB We, the following, Hyvelgatan 7 931 36 Skellefteå Sweden declare that the construction hoist designated in the following is suitable for transporting ma- terial and for conveying a max.

  • Page 61: Drop Test Procedure

    11 – Reset the safety device following the “Procedure for resetting SD2” of the safety de- vice manual. 12 – Fill the “Records of the safety device Fraco SD2 usage” of the safety device manual. 13 – Turn the “Drop test” key switch to off, disconnect the drop test controller.

  • Page 62: Inspection Chart

    Construction Hoist Fraco SEH Premium Range 17 Inspection chart Assembly and Operating Manual Page 62 of 69 doc no. 98030718-01...
  • Page 63 Construction Hoist Fraco SEH Premium Range Assembly and Operating Manual Page 63 of 69 doc no. 98030718-01...

  • Page 64: Appendix For Entering Recurring Inspections

    Construction Hoist Fraco SEH Premium Range 18 Appendix for entering recurring inspections Inspection findings _______________________________ Date and signature of the tester Inspection findings _______________________________ Date and signature of the tester Assembly and Operating Manual Page 64 of 69 doc no. 98030718-01...
  • Page 65 Construction Hoist Fraco SEH Premium Range Inspection findings _______________________________ Date and signature of the tester Inspection findings _______________________________ Date and signature of the tester Assembly and Operating Manual Page 65 of 69 doc no. 98030718-01...
  • Page 66 Construction Hoist Fraco SEH Premium Range Inspection findings _______________________________ Date and signature of the tester Inspection findings _______________________________ Date and signature of the tester Assembly and Operating Manual Page 66 of 69 doc no. 98030718-01...
  • Page 67 Construction Hoist Fraco SEH Premium Range Inspection findings _______________________________ Date and signature of the tester Inspection findings _______________________________ Date and signature of the tester Assembly and Operating Manual Page 67 of 69 doc no. 98030718-01...
  • Page 68 Construction Hoist Fraco SEH Premium Range Inspection findings _______________________________ Date and signature of the tester Inspection findings _______________________________ Date and signature of the tester Assembly and Operating Manual Page 68 of 69 doc no. 98030718-01...
  • Page 69 Construction Hoist Fraco SEH Premium Range Inspection findings _______________________________ Date and signature of the tester Inspection findings _______________________________ Date and signature of the tester Assembly and Operating Manual Page 69 of 69 doc no. 98030718-01...

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