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Techsage SpinJet 1000 Service Manual

For use on the large format printer hp designjet 1050c/1055cm (referred to as the printer) only.
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SpinJet 1000
Service Guide
Safety precautions
SpinJet 1000 is intended for use on the large format printer HP
DesignJet 1050C/1055CM (referred to as the printer) only. The in-
structions for installation and operation of both printer and SpinJet
1000 must be followed.
SpinJet is intended for permanent installation on the above mentioned
printer type. Normal single-sided printing is possible without removing
or tilting down the SpinJet 1000.
SpinJet 1000 is intended for operation with installed top cover and
mounted side covers.
The operator may remove the top cover during a jam removal. Only
specially trained personnel should carry out tasks for test or service
purposes, requiring operation in otherwise open and/or dismounted
condition.
The routines of inspection and replacement of wear and spare parts
must
be
followed.
Always
disconnect
Power
Mains
before
disconnecting cables and electrical parts.
Connect SpinJet to Power Mains 100-120VAC or 200-240VAC,
50/60Hz, one phase and earth. Apply a Power Cord according to local
Voltages and Plugs. A UL Listed Power Cord rated minimum 10A,
125V is provided with SpinJet in areas where this apply.
Service guide
March 2001
1

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Summary of Contents for Techsage SpinJet 1000

  • Page 1 SpinJet 1000 Service Guide Safety precautions SpinJet 1000 is intended for use on the large format printer HP DesignJet 1050C/1055CM (referred to as the printer) only. The in- structions for installation and operation of both printer and SpinJet 1000 must be followed.

  • Page 2: Table Of Contents

    Table of Contents: General ..................3 Functional test ................3 Fault finding ................... 3 Error codes ....................3 Other trouble shooting ..................4 Wear and Spare Part replacement procedures ........8 General ..................8 Covers ..................9 5550 112 Cover 1 ..................9 5550 034 Assy, Cover 3 w/badge ..............9 5550 035 Assy, Cover 2 w/keypad ..............9 Drive and sensor components............

  • Page 3: General

    General For information on installation procedure: Please see SpinJet Installation Guide. For information on specifications, normal use and operation: Please see SpinJet Operator’s manual. Functional test In order to establish the existence of a possible problem and later the effect of the corrective action taken, test the SpinJet as follows: Connect the SpinJet control box to a power outlet.

  • Page 4: Other Trouble Shooting

    Error Occurs when Possible causes code Error02 Gate sensor not on Motor 2 defective in time Motor 2 harness #5 defective Belt defective Sensor defective Sensor harness #6 defective Harness #4 or #11 defective Error03 Gate sensor not off Sensor defective in time Sensor harness defective Harness #4 or #11 defective...
  • Page 5 Symptoms Possible causes Remedies Medium does not The guide system Find and remove reach paper sensor (leading to the sensor burr/damage light line) is damaged or has a burr, which obstructs the paper path Roller/tire system has Check bearings or too much friction or possible resistance to rotate...
  • Page 6 Symptoms Possible causes Remedies Paper does not feed Sheet lead edge caught Find and remove into printer by notches of Guide 1 burr/damage Damage to foil on Guide Find and remove Motor and tires do burr/damage try to feed Faulty position of foil on Guide 2 Tires worn to too small Replace hub/tire...
  • Page 7 Where possible, verify the hypothesis regarding the cause of an experienced problem by trying to replace the suspect part or system. Make only one replacement between these tests and go back to the originally fitted part or system, when there is no effect of the replacement.

  • Page 8: Wear And Spare Part Replacement Procedures

    Wear and Spare Part replacement procedures General In order to maintain internal accuracy of the unit, the screws Replacement procedures require of Beam 1 and Guide 1 should that the SpinJet is mounted on a never be loosened. printer or supported similarly. In general replacements require covers to be removed first.

  • Page 9: Covers

    Covers 5550 112 Cover 1 Upper stud inside side plate Cover 1 Cover 3 comes with the badge and Cover 2 with the keypad. Lower stud inside side 5550 027, Assembly, harness plate #7, connector PCB to keypad (not included in 5550 035) must be disconnected from the keypad in order to allow Cover 2 to be put aside.

  • Page 10: 2.3 Drive And Sensor Components

    2.3 Drive and sensor components 5551 004 Timing belt WARNING! Always support and lower the 5551 066 Timing belt boom (picture) by hand when loosening and removing timing belt of motor 3. 55551 004 (motor 1+2) Motor standoff screw 55551 066 (motor 3) Load 2N (200 g) 55551 066...

  • Page 11: 5550 005 Assy, Motor W/Pulley And Connector

    Test the tension by turning on Timing belt the SpinJet, switch it to the 5551 066 Double mode and intersect the (motor 3) beam of PS01. Motor 3 will with now lower the boom until the appropriate slack Reset-button is activated. Too much tension gives more noise and possibly stalling motor during lowering.

  • Page 12: 5550 007 Assy, Sensor/Connector (Ps01)

    5550 007 Assy, Motor 3 sensor/connector (PS01) Hole ø 0.5 mm Motor flange screw Motor 2 Receiver To disconnect motor 2 or 3 (left side of unit) first disconnect motor harness at connector PCB (right side), then pull the harness Unscrew just enough to gain access to the this side...

  • Page 13: 5551 001 Photo Sensor (Ps02)

    5551 001 Photo sensor 5551 001 Photo sensor (PS02) (PS03) Console 2 PS 02 located inside Boom guide Dismount Guides 2 and Guide 5 as well as Console 2 (picture). Dismounting of the boom shaft pulley on the left side is required. Refer to section 5550 008 (pulley) and 5550 066.

  • Page 14: 5550 026 Assy, Harness #6 Connector Pcb To Ps02-03

    5550 026 Assy, harness #6 5551 062 Photo sensor left connector PCB to PS02-03 (PS04) 5551 063 Photo sensor right (PS05) 5550 028 Assy, harness #10 connector PCB to PS04-05 Harness #6 (2 pcs.) PS05 PS04 Disassemble PS02 or 03 as described in the previous sections.

  • Page 15: Control System Components

    Control system Disconnect all harnesses before removal. Control box is fastened components to printer by 2 screws below box. Reconnect as described in installation guide (male/female 5551 073 Fuse coding makes it impossible to interchange the two 15-pin 5551 088 Fuse holder cap connectors).

  • Page 16: 5550 197 Connector Pcb

    5550 197 Connector PCB located inside beam when assembled). Reassemble in reverse Replace connector PCB by order. loosening it from the 2 standoffs and disconnect all harnesses 5550 038 Assy, harness #4 (picture below). and #11 in supporting arm. Make sure to reconnect EMC ground strap from harness #4 and #11 with same connector board securing screw when...

  • Page 17: 5550 030 Assy, Harness #12 Rs232 Printer Communication

    Mechanical compo- Remove the 4 screws holding the SpinJet to the clamps (picture) nents and lift off the unit. Dismount connector PCB, 5551 018 Gas spring disconnect harnesses and unscrew supporting arm assembly from side plate. Reassemble in reverse order, adjust and test the unit according to section 4 and 6 of the Installation Guide.

  • Page 18: 5550 200 Bushing 4

    Gate Guide 6 Installation rail Two bumpers are located on the unit at points of contact with the For information on installation printer front and one at the gate. procedure: Please see SpinJet Unscrew and reinstall bumpers by Installation Guide. hand.

  • Page 19: 5550 199 Foil

    5550 199 Foil For information on installation procedure: Please see SpinJet Installation Guide. 5551 023 Spring Foil Springs are located at both roller ends (see next picture). The foil is located on Guide 4, Important: Do not remove or where the sheet exits the unit. reinstall springs by grabbing the body of the spring, as this may Spare part is supplied with an...

  • Page 20: 5550 181 Encoder

    This pulley is located on the paper Dismount springs from roller ends feed shaft end close to motor 1. (previously described under Remove retainer and timing belt 5551023). as described in previous sections. Replace pulley, reinstall retainer and timing belt and readjust timing belt tension as described in previous section.

  • Page 21: 5550 020 Assy, Hub With Set Screws (Lower Shaft)

    5550 020 Assy, hub with set screws (lower shaft) Photo sensor Pulley 5550 008 Housing 3 Remove the photo sensor from Motor 1 its location in order to protect it. Remove springs, encoder unit and bearing housings (refer to pre- vious sections).

  • Page 22: 1453 007 Bearing (Inside Roller)

    1453 007 Bearing (inside roller) Boom spring drum Roller end Flat of drum Fastening Boom drive of spring (pulley, timing belt, motor 3) Position drum with flat pointing towards roller. Roller with Remove boom guides (refer to internal following section), sensor PS01 bearings (upper part) and sensor PS03.

  • Page 23: 5550 011 Pulley With Clutch

    To replace bearing, remove Remember to lower the boom retaining ring, pull shaft into roller manually before replacement. and tap gently with shaft end on Dismount and remount the indicated face of sleeve. Push vibration dampers by hand. bearing out of sleeve. Reassemble in reverse order.

  • Page 24: 5550 036 Assy, Drum With Spring, Right

    To remove the left side assy 5550 036 Assy, Drum with remove boom drive pulley first spring, right (refer to above section). 5550 037 Assy, Drum with spring, left Screws for boom guide Drum with spring (left) Guide 5 and 2 removed Boom guide screws (2 pcs.

  • Page 25: 1453 013 Bearing

    Bearing 1453 013 Retaining ring located in sleeve 2 Retaining ring (left side) Drum Retaining ring (right side) To release the drum from the shaft remove the retaining ring, slide the drum sideways and then Bearing 1453 pull out the pin. 013 located in sleeve 2 When reassembling remember to...

  • Page 26: 5550 014 Brake With Clutch

    5550 014 Brake with clutch 5550 047 Assy, foot extension set Brake with clutch Lower boom manually and remove timing belt and retainer as Location of foot described in earlier sections. extension Replace brake/clutch assembly. Reinstall retainer and timing belt. Refer to timing belt section Adjust- regarding belt tension.

  • Page 27: Wear And Spare Parts List

    3. Wear and Spare Parts list Identification Title Comment Quantity / pcs Remarks Net Weight Net Dimension 1453 Bearing Roller and feed shafts Spare part < 50 g Tiny 5550 Assy, pulley with clutch Spare part < 50 g Tiny 5550 Assy, pulley with clutch Spare part...
  • Page 28 Title Comment Quantity / pcs Remarks Net Weight Net Dimension Identification 5550 Bushing 4 Supports Guide 5 Spare part < 20 g Tiny 5550 Bushing 5 3" core adaptor, new style Spare part < 500 g 100*100*100 mm 5550 Spring guide Spare part <...

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