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- Page 1 ContiConnect ™ Yard Reader Station Installation manual...
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Page 3: Table Of Contents
Table of Contents Yard Reader Station General Information ......................5 Subject of this installation manual ...................5 Target groups ..........................5 Information on this installation manual ................6 Liability limitation ........................9 Copyright ............................10 Warranty provisions ......................10 Manufacturer address ......................10 Customer service ........................10 Safety ............................11 General information ......................11 Prohibition of modifications .....................11 Intended use ..........................12... - Page 4 Table of Contents Disposing of the packaging ....................26 Safety information ........................27 Instructions regarding electrical connections ............28 Requirements regarding the place of installation ..........29 Installation variants with the additional antenna..........30 Mounting and connecting the Yard Reader Station ..........31 Mounting the additional antenna ..................35 Checks to perform following the mounting process ...........39 Troubleshooting ........................40 Safety information ........................40...
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Page 5: General Information
General Information General Information Subject of this installation manual This installation manual contains important information on handling the Yard Reader Station during: ● mounting, ● commissioning, ● troubleshooting, ● dismantling and ● disposal. In order to install the Yard Reader Station successfully and sa- fely, it is necessary to comply with all of the warnings and inst- ructions specified. -
Page 6: Information On This Installation Manual
General Information Information on this installation manual 1.3.1 Notes on use 1.3.1.1 Instructions Action steps to be carried out by installation and operating per- sonnel are described sequentially. The order of the steps must be observed. Example: Action step ‹ 1.3.1.2 Lists Lists that do not have to be actioned in a set order are presen- ted with preceding bullet points. - Page 7 General Information 1.3.2 Symbols used In this installation manual, warnings are also indicated by war- ning symbols. The following warning symbols are used in this installation manual: Symbol Meaning General warning Danger due to electric current General information and useful tips for handling the equipment Information on complying with environmental regulations regarding...
- Page 8 General Information 1.3.4 Warnings The following warnings are used in this instruction manual: DANGER A warning of this risk level indicates an im- pending dangerous situation. If the dangerous situation is not avoided, it will result in death or severe injury. ►...
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Page 9: Liability Limitation
General Information CAUTION A warning of this risk level indicates potential damage to property. If the situation is not avoided, it could result in damage to property. ► The instructions in this warning must be followed to prevent damage to property. NOTE ►... -
Page 10: Copyright
AG” apply with the exception of any contractual provisions that may differ. latest version available from your Continental sales partner. Manufacturer address Continental Reifen Deutschland GmbH Büttnerstrasse 25 30165 Hanover Germany www.conticonnect.com Customer service have technical questions regar- ding the Yard Reader Station, please contact your Continental sales partner. -
Page 11: Safety
Safety Safety General information This chapter provides important information on all safety as- pects. In addition to the general safety information provided in this chapter, each chapter that covers a particular set of actions provides further safety information relevant to the respective chapter. -
Page 12: Intended Use
Safety Intended use The Yard Reader Station has been designed solely to receive data from tire sensors and to transfer this data to the Conti- Connect™ web portal via a mobile radio connection. The sensors need to be in the reception range of the Yard Reader Station for at least two minutes. -
Page 13: General Safety Instructions
Safety General safety instructions The Yard Reader Station has been built in accordance with the latest applicable directive using state-of-the-art technology in line with generally recognized safety rules and regulations. Nevertheless, hazards can arise and damage can occur when installing and using the Yard Reader Station. The following safety instructions for the safe installation and fault-free operation of the Yard Reader Station must be obser- ved:... -
Page 14: Specific Hazards
Safety Specific hazards Danger due to electric current! Contact with live cables or components poses a risk to life! ● Work on electrical equipment may be carried out only by qualified electricians or trained personnel under the management and supervision of qualified electricians in accordance with electrical safety regulations. -
Page 15: Personnel Requirements
Safety Personnel requirements WARNING Risk of injury due to inadequate qualifica- tions. Improper handling can cause serious injuries and damage. ► Have all operations carried out by appropri- ately qualified personnel only. This installation manual refers to the following qualifications: ●... -
Page 16: Personal Protective Equipment
Safety Personal protective equipment WARNING Danger of injury due to incorrect or no pro- tective equipment! During the installation process, it is necessary to wear personal protective equipment to minimize health risks. ► Wear the protective equipment required for the respective operation during the installa- tion process. -
Page 17: Technical Data
Technical Data Technical Data General information Operating temperature -35°C to 55°C range -31°F to 131°F Place of installation Wall mounting Continuous operation Operating mode (permanently connected) Protection class UL type 3 Type of protection IP64 EU GSM Yard Reader Station 312 x 130 x 410 Dimensions (L x W x H) 12.28 x 5.11 x 16.14... -
Page 18: Us Gsm Yard Reader Station
Technical Data US GSM Yard Reader Station 312 x 130 x 410 Dimensions (L x W x H) 12.28 x 5.11 x 16.14 inch ~ 2.1 Weight ~ 74 Receiving frequency 433.92 Frequency ranges of the mobile radio module GSM: 850/900/ 1800/1900 UMTS/3G:... -
Page 19: Scope Of Delivery
Nur von Fachpersonal zu öffnen ATTENTION high voltage! Opening by qualified personnel only ATTENTION haute tension! Defense d‘ouvrirsauf des personnes autorises www.conticonnect.com ATTENZIONNE alta tensione! Apertura consentita solo al personale autorizzato Yard Reader Station Additional antenna Bracket for additional antenna... -
Page 20: Design And Functionality
The Yard Reader Station including the additional antenna is a hardware component for the digital tire-monitoring platform ContiConnect™. The Yard Reader Station receives all of the data from the tire sensors located in the reception area and transmits this infor- mation to the Continental database via a mobile radio connec- tion. -
Page 21: General Overview
Design and Functionality General overview Tire sensor Yard Reader Station Continental backend ContiConnect™ web portal... -
Page 22: Yard Reader Station
ACHTUNG gefärliche Spannung! Nur von Fachpersonal zu öffnen ATTENTION high voltage! Opening by qualified personnel only ATTENTION haute tension! Defense d‘ouvrirsauf des personnes autorises www.conticonnect.com ATTENZIONNE alta tensione! Apertura consentita solo al personale autorizzato Antenna Housing Status LEDs for the control module... - Page 23 Design and Functionality The interior of the Yard Reader Station contains two switch-mo- de power supplies, one screw terminal connection, the control module with the connections for the antenna and additional antenna as well as the mobile radio module with the mobile radio antenna.
- Page 24 Opening by qualified personnel only ATTENTION haute tension! Defense d‘ouvrirsauf des personnes autorises ATTENZIONNE alta tensione! www.conticonnect.com Apertura consentita solo al personale autorizzato Warning: Caution – dangerous voltage QR code for web page www.conticonnect.com Adhesive label indicating the MAC address Product information...
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Page 25: Additional Antenna
Design and Functionality Additional antenna The additional antenna is attached to a bracket and protected by a protective cover. The spacer ensures the correct distance from the wall and thereby optimal reception for the additional antenna. Protective cover Bracket Spacer Screws (not included in the scope of delivery) Spare parts An overview of the spare parts available and the corresponding... -
Page 26: Mounting
Mounting Mounting Checking the delivery NOTE ► Check the entire delivery to determine whether everything has been delivered and whether any items exhibit visible damage. ► Once the Yard Reader Station has been delivered, please note any damage cau- sed as a result of inadequate packaging or the transportation process on the certificate of receipt and notify your Continental sales partner straight away. -
Page 27: Safety Information
Mounting Safety information DANGER Danger due to electric current! Contact with live cables or components poses a risk to life! ► Work on electrical equipment may be carried out only by qualified electricians or trained personnel under the management and supervision of qualified electricians in accordance with electrical safety regulati- ons. -
Page 28: Instructions Regarding Electrical Connections
Mounting Instructions regarding electrical connections ● The Yard Reader Station requires a single-phase power supply. ● The equipment must be installed such that it is possible to disconnect the mains supply using an external isola- ting device that is easily accessible in the vicinity of the Yard Reader Station. -
Page 29: Requirements Regarding The Place Of Installation
Mounting Requirements regarding the place of installation The place of installation must meet the following requirements: ● An area in which vehicles can stop for at least two minutes. ● An area with a sufficient level of electromagnetic wave reflection, e.g. a wall opposite the Yard Reader Station. ●... -
Page 30: Installation Variants With The Additional Antenna
Nur von Fachpersonal zu öffnen ATTENTION haute tension! Defense d‘ouvrirsauf des personnes ATTENTION high voltage! Opening by qualified personnel only autorises ATTENZIONNE alta tensione! www.conticonnect.com ATTENTION haute tension! Defense d‘ouvrirsauf des personnes Apertura consentita solo al personale autorizzato autorises ATTENZIONNE alta tensione! www.conticonnect.com... -
Page 31: Mounting And Connecting The Yard Reader Station
5. GSM Status 1. Power Supply ACHTUNG gefärliche Spannung! Nur von Fachpersonal zu öffnen ATTENTION high voltage! Opening by qualified personnel only ATTENTION haute tension! Defense d‘ouvrirsauf des personnes autorises ATTENZIONNE alta tensione! www.conticonnect.com Apertura consentita solo al personale autorizzato... - Page 32 Mounting 5.7.2 Opening the cover of the Yard Reader Station ‹ Using a slot screwdriver, open the fastener by means of a lever movement that pushes the fastener outwards. The cover can only be opened sideways. 5.7.3 Closing the cover of the Yard Reader Station ‹...
- Page 33 Mounting 5.7.4 Mounting the Yard Reader Station ‹ Mark the distances between the holes on the wall and drill the holes. ‹ Screw the Yard Reader Station into place using fasteners suitable for the wall material. Fasteners are not included in the scope of delivery.
- Page 34 Mounting 5.7.5 Connecting the Yard Reader Station ‹ Open the cable gland (bottom right) and guide the power cable through the cable gland. The power supply cable must be wired through the cable gland in accordance with local regulations. ‹ Prepare the power cable, guide it through the opening in the housing and connect it to the screw terminal connec- tion.
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Page 35: Mounting The Additional Antenna
ATTENTION high voltage! Opening by qualified personnel only ATTENTION haute tension! Defense d‘ouvrirsauf des personnes autorises ATTENZIONNE alta tensione! www.conticonnect.com Apertura consentita solo al personale autorizzato Re-insert the cable ends in the three-pin plug connection ‹ (see image) and tighten. - Page 36 Mounting ‹ Open the ferrite core using the special wrench supplied if it is closed. ‹ Position the ferrite core on the cable such that it sits as closely as possible to the three-pin screw terminal. Then press the ferrite core firmly together to close it. ‹...
- Page 37 Mounting 5.8.2 Mounting the additional antenna on the wall CAUTION Damage to the Yard Reader Station due to a short circuit in the connecting cable for the additional antenna. Damage to the connecting cable can lead to a short circuit and thereby damage to the Yard Reader Station.
- Page 38 Mounting ‹ Feed the connecting cable through the opening on the back of the bracket and connect it to the additional anten- ‹ Fit the protective cover over the additional antenna. Mark the distances between the holes on the wall and drill ‹...
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Page 39: Checks To Perform Following The Mounting Process
Mounting Checks to perform following the mounting process Obtain confirmation from your Continental sales partner that the Yard Reader Station is activated and ready for use. Once the Yard Reader Station has been connected to the pow- er supply for at least five minutes, use the five status LEDs to check whether the equipment was installed successfully: ●... -
Page 40: Troubleshooting
Troubleshooting Troubleshooting Safety information ● Faults may be rectified only by specialist personnel who are trained to do so. ● Work must be carried out in accordance with the instruc- tions set out in this installation manual. NOTE ► Work on electrical items of equipment may be carried out only by qualified electricians or trained personnel under the manage- ment and supervision of qualified electrici-... - Page 41 Troubleshooting Possible cause of Fault LED status Instruction fault LED1 is perma- The software appli- Make sure that an activated tire nently ON and cation is initialized sensor is in the reception range does not even but data is not of the Yard Reader Station.
- Page 42 Troubleshooting Possible cause of Fault LED status Instruction fault LED2 is per- Data/telegrams Make sure that the sensors manently ON from the tire mounted in the tires are acti- and does not sensors is/are not vated. If the sensors are not even flash once being received.
- Page 43 Troubleshooting Possible cause of Fault LED status Instruction fault LED4 flashes Wait for a connecti- Switch on the system and wait slowly once per on to the Continen- for five minutes. second. tal database. Make sure there is consistent Yard Reader Station network coverage in the area Yard Reader Station around the Yard Reader Station.
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Page 44: Troubleshooting For The Additional Antenna
Troubleshooting Troubleshooting for the additional antenna Possible cause of Fault LED status Instruction fault LED3 is perma- Communication Briefly switch the power supply nently OFF when fault with the addi- for the Yard Reader Station off the additional tional antenna. and on again. -
Page 45: Troubleshooting For The Mobile Radio Module
Troubleshooting Troubleshooting for the mobile radio module Possible cause of Fault LED status Instruction fault LED 5 is perma- The USB connec- Make sure that the USB cable is nently on and tion to the control connected to the mobile radio lights up yellow. -
Page 46: Dismounting And Disposal
Dismounting and Disposal Dismounting and Disposal Safety information DANGER Danger due to electric current! Contact with live cables or components poses a risk to life! ► Work on electrical equipment may be carried out only by qualified electricians or trained personnel under the management and supervision of qualified electricians in accordance with electrical safety regulati- ons. -
Page 47: Dismounting
Dismounting and Disposal Dismounting ‹ Make sure the system and all the components are de-ener- gized. ‹ Open the housing of the Yard Reader Station (see Chapter «5.7.2 Opening the cover of the Yard Reader Station»). ‹ Remove the power cable from the Yard Reader Station. 7.2.1 Yard Reader Station ‹... - Page 48 Dismounting and Disposal 7.3.1 Electrical/electronic components Electrical/electronic components are to be disposed of in ac- cordance with Directive 2002/96/EC on waste electrical and electronic equipment (WEEE). Should you have any queries, please contact the local authority responsible for disposal in your area.
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Page 49: Certifications
Radio license A radio license has been granted for the Yard Reader Station in the following countries: Please see the country list at www.conticonnect.com. In a residential environment this equipment may cause inter- ference. FCC information... -
Page 50: Declaration Of Conformity
U.S.A. as well as other countries specified at www.conticonnect.com. The complete original declaration of conformity is in the product insert: EC Declaration of Conformity Déclaration CE de Conformité EG-Konformitätserklärung or can be found at www.conticonnect.com. -
Page 51: Color Code Tables
Color Code Tables Color Code Tables The color code tables were obtained from the following web page: “https://www.allaboutcircuits.com/textbook/reference/chpt-2/ wiring-color-codes-infographic/” As at: February 12, 2018 Color code for flexible cables Color code for flexible cables (e.g.: extension cables, power cables and lamp cables) Protective conduc- Region or country Phase... - Page 52 Color Code Tables Color code for solid cables (e.g.: internal wiring of devices, installation in empty pipes on or under plaster) Protective conduc- Region or country Phase Neutral tor/ground European Union (EU) (IEC 60446) including the U.K. from March 31, 2004 (BS 7671) U.K.
- Page 53 Color Code Tables Color code for solid cables (e.g.: internal wiring of devices, installation in empty pipes on or under plaster) Protective conduc- Region or country Phase Neutral tor/ground South Africa bare con- ductor, sleeve at connection (at an earlier point in time) India, Pakistan U.S.A.
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Page 54: Index
Index Index Abbreviations ............7 Liability limitation ..........9 Certifications .............49 Manufacturer address ........10 Checking the delivery ........26 Mounting the additional antenna Checks to perform following the moun- Connection to the control module ...35 ting process............39 Installation variants ........30 Color Code Tables ...........51 Mounting the system on the wall ..37 Copyright ............10 Safety information ........27... - Page 55 Index Safety ..............11 General safety instructions ....13 Personal protective equipment..16 Specific hazards ..........14 Scope of delivery ..........19 Spare parts ............25 Symbols ..............7 Technical Data Additional antenna ........18 EU GSM Yard Reader Station....17 General information .........17 US GSM Yard Reader Station ....18 Troubleshooting ..........40 Additional antenna ........44 Mobile radio module ........45...
- Page 56 Index...
- Page 58 Continental Reifen Deutschland GmbH Büttnerstrasse 25 30165 Hanover Germany www.conticonnect.com www.continental-truck-tires.com www.continental-corporation.com RF Testing Device Tool no. 040072...
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