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Related Manuals for Unipower Sageon Shield 103-4023-01
Summary of Contents for Unipower Sageon Shield 103-4023-01
- Page 1 Sageon Shield Standalone Battery Monitor Installation/Setup Guide For 103-4023-01 UNIPOWER, LLC 3900 Coral Ridge Drive Coral Springs, FL 33065 Phone: +1- 954-346-2442 Toll Free: 1-800-440-3504 PM990-4023-01, Issue 4 Web site – http://www.unipowerco.com...
- Page 3 *SAVE ALL SHIPPING MATERIAL FOR THE INSPECTOR TO SEE! After the inspection has been made, call UNIPOWER. We will determine if the equipment should be returned to our plant for repair, or if some other method would be more expeditious. If it is determined that the equipment should be returned to UNIPOWER, ask the delivering carrier to send the packages back to UNIPOWER at the delivering carrier's expense.
- Page 4 Sageon Shield Standalone Battery Monitor NAMEPLATE Each piece of UNIPOWER equipment is identified by a part number on the nameplate. Please refer to this number in all correspondence with UNIPOWER. INITIAL SETTINGS All equipment is shipped from our production area fully checked and adjusted. Do not make any adjustments until you have referred to the technical reference or product manual.
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Page 5: Table Of Contents
Sageon Shield Standalone Battery Monitor TABLE OF CONTENTS INTRODUCTION .............................1 INSTALLATION ..............................1 2.1. MOUNTING THE POWER SHELF ......................1 2.1.1. Tools Required for Installation ......................1 2.1.2. Gaining Access to Wiring........................2 2.2. TEMPERATURE SENSORS........................4 2.3. ALARM RELAY CONNECTIONS ......................4 2.4. CONTROLLER POWER CONNECTIONS ....................5 2.5. - Page 6 Sageon Shield Standalone Battery Monitor TABLE OF FIGURES Figure 1. Sageon Shield Standalone Battery Monitor ................1 Figure 2. Mount points for securing battery monitor in a rack ..............1 Figure 3. Opening top rear cover to access wiring ..................2 Figure 4.
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Page 7: Introduction
The Sageon Shield Battery Monitor will monitor individual cell voltage, ambient and pilot cell temperature, and battery string charge/discharge current (optional). Using UNIPOWER’s Sageview software the user can obtain a snapshot view of the present state of the batteries remotely via the integral Web/SNMP interface card, or locally at the unit via the front panel USB connection. -
Page 8: Gaining Access To Wiring
Sageon Shield Standalone Battery Monitor 2.1.2. Gaining Access to Wiring WARNING: Access to the rear wiring should be limited to qualified service personnel. It is recommended to remove the power before gaining access to the rear wiring due to the safety hazard present inside the electrical enclosure. -
Page 9: Figure 5. Sageon Shield Battery Monitor Rear View
Sageon Shield Standalone Battery Monitor Alarm Relay Board Web/SNMP Communications Controller Board Backplane Cable Feed-thru Board Cutouts Figure 5. Sageon Shield Battery monitor rear view Figure 6. Connections on Controller backplane Remote communications module connection (14-way ribbon) Auxiliary peripheral module (relays, battery cell monitor, etc) connection (16-way ribbon)* Battery (&... -
Page 10: Temperature Sensors
Sageon Shield Standalone Battery Monitor 2.2. TEMPERATURE SENSORS The optional sensors for measuring ambient and battery temperature are the same device (Part No. 385-5941-03). The system auto-detects if the sensor is plugged into one of the positions (4) or (5) shown in Figure 6. If no sensor is installed, the Controller will show “Not Available”... -
Page 11: Controller Power Connections
Sageon Shield Standalone Battery Monitor The user configurable auxiliary relays contacts are shown above. The contacts are rated for 1A 250VAC or 1A 32VDC and have >1kV isolation to the coils. The pin configuration is pin 1 at the right as seen in Figure 7. Relay # Pin # Pin function... -
Page 12: Cell Monitoring Board
Sageon Shield Standalone Battery Monitor remote workstation running the SageView software. For more information on SageView operation, refer to TG990-4262-00 on the documentation CD. Additionally, remote monitoring of the Sageon Shield Standalone Battery Monitor can be accomplished via SNMP. Refer to the SageNET setup and configuration guide on the documentation CD for more information. -
Page 13: Installation Of Sageon Battery Monitor Board
Sageon Shield Standalone Battery Monitor Note: “Cell” can mean either a single battery cell or monoblock. Accuracy: ± 0.5% of measurement. Drift for 1 year: ± 10mV at 0°C to 40°C Resolution: 5mV per cell (2V, 4V, 6V range), 10mV per cell (12V range) Power supply: from SCU (±15V) Maximum distance from SCU: 30 ft. -
Page 14: Battery Cell Lead Connection To The Sbm
Sageon Shield Standalone Battery Monitor Secure the wires to the PC Board’s strain relief components using wire-ties. See Figure 2. Note: The default ring lug size is 5/16”. Other battery post adaptor sizes are available; contact factory for more information. Strain Reliefs Figure 11. -
Page 15: Figure 12. Sbm Connections To A 48V (24 Cell) Battery String
Sageon Shield Standalone Battery Monitor 48 VOLT BATTERY (24 x 2 VOLT CELLS) Cell 1 C1-, Cell 2 C2-, Cell 3 C3-, Cell 4 C4-, Cell 5 C5-, Cell 6 C6-, Cell 7 C7-, Cell 8 C8-, Cell 9 C9-, C10+ Cell 10 C10-,... -
Page 16: Figure 13. Sbm Connections To Two 48V (12 Monoblock) Battery String
Sageon Shield Standalone Battery Monitor 48 VOLT BATTERY #1 (12 x 4 VOLT MONOBLOCKS) MONOBLOCK 1 C1-, MONOBLOCK 2 C2-, MONOBLOCK 3 C3-, MONOBLOCK 4 C4-, MONOBLOCK 5 C5-, MONOBLOCK 6 C6-, MONOBLOCK 7 C7-, MONOBLOCK 8 C8-, MONOBLOCK 9 C9-, C10+ MONOBLOCK 10... -
Page 17: Figure 14. Sbm Connections To Two 48V (8 Monoblock) Battery String
Sageon Shield Standalone Battery Monitor 48 VOLT BATTERY #1 (8 x 6 VOLT MONOBLOCKS) MONOBLOCK 1 C1-, MONOBLOCK 2 C2-, MONOBLOCK 3 C3-, MONOBLOCK 4 C4-, MONOBLOCK 5 C5-, MONOBLOCK 6 C6-, MONOBLOCK 7 C7-, MONOBLOCK 8 C8-, C9-, C10+ C10-, C11+ C11-,... -
Page 18: Figure 15. Sbm Connections To Four 48V (4 Monoblock) Battery String
Sageon Shield Standalone Battery Monitor 48 VOLT BATTERY #1 (4 x 12 VOLT MONOBLOCKS) MONOBLOCK 1 C1-, MONOBLOCK 2 C2-, MONOBLOCK 3 C3-, MONOBLOCK 4 C4-, 48 VOLT BATTERY #2 C5-, (4 x 12 VOLT MONOBLOCKS) C6-, MONOBLOCK 1 C7-, MONOBLOCK 2 C8-, MONOBLOCK 3... -
Page 19: Figure 16. Sbm Connections To Two 24V (12 Cell) Battery String
Sageon Shield Standalone Battery Monitor 24 VOLT BATTERY #1 (12 x 2 VOLT CELLS) Cell 1 C1-, Cell 2 C2-, Cell 3 C3-, Cell 4 C4-, Cell 5 C5-, Cell 6 C6-, Cell 7 C7-, Cell 8 C8-, Cell 9 C9-, C10+ Cell 10... -
Page 20: Figure 17. 24V Connection For 2-Strings Of 4V Monoblocks
Sageon Shield Standalone Battery Monitor 24 VOLT BATTERY #1 (6 x 4 VOLT MONOBLOCKS) MONOBLOCK 1 C1-, MONOBLOCK 2 C2-, MONOBLOCK 3 C3-, MONOBLOCK 4 C4-, MONOBLOCK 5 C5-, MONOBLOCK 6 C6-, C7-, C8-, C9-, C10+ C10-, C11+ C11-, C12+ C12-, (C13+) SAGEON... -
Page 21: Figure 18. Sbm Connections To Four 24V (4 Monoblock) Battery String
Sageon Shield Standalone Battery Monitor 24 VOLT BATTERY #1 (4 x 6 VOLT MONOBLOCKS) MONOBLOCK 1 C1-, MONOBLOCK 2 C2-, MONOBLOCK 3 C3-, MONOBLOCK 4 C4-, 24 VOLT BATTERY #2 C5-, (4 x 6 VOLT MONOBLOCKS) C6-, MONOBLOCK 1 C7-, MONOBLOCK 2 C8-, MONOBLOCK 3... -
Page 22: Figure 19. Sbm Connections To Four 24V (2 Monoblock) Battery String
Sageon Shield Standalone Battery Monitor 24 VOLT BATTERY #1 (2 x 12 VOLT MONOBLOCKS) MONOBLOCK 1 C1-, MONOBLOCK 2 C2-, C3-, C4-, 24 VOLT BATTERY #2 (2 x 12 VOLT MONOBLOCKS) C5-, C6-, MONOBLOCK 1 C7-, MONOBLOCK 2 C8-, C9-, C10+ C10-, C11+ C11-, C12+... -
Page 23: Dip Switch Selection Of Cell Voltages
Sageon Shield Standalone Battery Monitor 5.3. DIP SWITCH SELECTION OF CELL VOLTAGES Battery configuration is selected via the main menu of the SCU, whereas the cell or monoblock voltage must be selected via dip-switch “Cell V-Select” on the PCB (S2). The following table indicates the DIP-switch setting for different cell/monoblock voltages: CELL/MONOBLOCK VOLTAGE... -
Page 24: Sageview Setup
Sageon Shield Standalone Battery Monitor As an example, consider a 48V system, and you have three battery strings whose cell voltages you would like to monitor, you need to enter 3 for the number of SBM Batteries. You do not need to tell the SCU the number of SBMs that are required. - Page 25 Sageon Shield Standalone Battery Monitor After all connections of the standalone battery monitor have been made: Install Sageview from the CD provided. Open Sageview and configure your communications options using Options > Connection setup… If multiple Sageon installations are to be viewed using this computer station, be sure to uncheck “Use Home IP address”...
- Page 26 Sageon Shield Standalone Battery Monitor Click OK when the configuration is complete. When logged in as an administrator, under Connection > Phone Book… you can set up multiple sites by checking “Editing Enabled”, and adding regions and branches to your Phone Book.
- Page 27 Sageon Shield Standalone Battery Monitor Be sure that the Access Code in SageView under SCU > Access Code… matches the Access Code of the Sageon system you are trying to connect. After configuration of your network is complete, choose the site to which you wish to connect and click Connect in the Phone Book.
- Page 28 Sageon Shield Standalone Battery Monitor In the top menu bar click SCU or from the main menu dropdowns click SCU > Display Parameters… Set the Number of RECTs equal to zero. Set the desired alarm threshold levels for system voltage. EQ Enable should be unchecked, EQ Per should be unchecked.
- Page 29 Sageon Shield Standalone Battery Monitor Click the Edit button next to Battery Parameters. Set the Number of Battery Current Transducers that are in your system. The minimum is 1 the maximum is 4. I- Bat FSD (A) is the full-scale rating of the current transducer. Click the Edit button next to the Bat Mon checkbox.
- Page 30 Sageon Shield Standalone Battery Monitor Based on the number of BCM Batteries and the Number of Battery Current Transducers that you have selected, clicking View Configuration will show the routing of each battery string through the proper transducer. When changes have been made and you are satisfied with the system setup be sure to “Write to SCU” from the SCU parameters screen.
- Page 31 Sageon Shield Standalone Battery Monitor Click the Relays button at the top of the screen or from the main menu dropdowns select Relays > Display Parameters… The alarm relays have been reconfigured from the standard Sageon Micro defaults and standardized for a battery monitor specific application;...
- Page 32 Sageon Shield Standalone Battery Monitor PM990-4023-01, Issue 4...
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Page 33: Setting Up Network Interfaces
Sageon Shield Standalone Battery Monitor SETTING UP NETWORK INTERFACES 7.1. PROGRAMMING IP ADDRESSES USING DEVICE INSTALLER SOFTWARE This is the simplest way of programming the interface operating parameters; no high level of computer skills is required. Device Installer is a software utility package developed by Lantronix. It includes a number of handy tools making programming of various parameters and firmware update very easy. -
Page 34: Gateway Ip Address Set Up Procedure
Sageon Shield Standalone Battery Monitor • Power-up the controller. • Start Device Installer program. 7.1.4. Gateway IP address set up procedure • In Device Installer device list select the address of the unit you want to configure. • On Device Installer tool bar, click “Manage device configuration button”. A new window “Device Management”... -
Page 35: Preparations For Local Address Set Up
Sageon Shield Standalone Battery Monitor NOTE: The following IP addresses and MAC addresses are only examples; in your setup use the desired IP addresses for the host machine and gateway address. The appropriate hardware MAC address will be located on a label just above the SageNET module on the rear of the Sageon Shield Standalone Battery Monitor. -
Page 36: Configuring The Unit
Sageon Shield Standalone Battery Monitor 4. Finally, open a Telnet connection to port 9999, and press Enter within three seconds to go into Setup Mode. If you wait longer than three seconds, the unit will reboot. telnet 192.168.0.97 9999 5. Set all required parameters Note: The IP address you just set is temporary and will revert to the default value when the unit 's power is reset unless you log into the unit and store the changes permanently. -
Page 37: Server Configuration (Network Configuration)
Sageon Shield Standalone Battery Monitor Remote IP Adr: --- none ---, Port 00000 Connect Mode: C0 Disconn Mode: 00 Flush Mode: 00 Change Setup : 0 Server configuration 1 Channel 1 configuration 7 Factory defaults 8 Exit without save 9 Save and exit Your choice ? 5. - Page 38 Sageon Shield Standalone Battery Monitor Netmask Number of bits Binary equivalent reserved for host 255.255.255.255 0-bits 11111111.11111111.11111111.11111111 255.255.255.254 1-bit 11111111.11111111.11111111.11111110 255.255.255.252 2-bits 11111111.11111111.11111111.11111100 255.255.255.248 3-bits 11111111.11111111.11111111.11111000 255.255.255.240 4-bits 11111111.11111111.11111111.11110000 255.255.255.224 5-bits 11111111.11111111.11111111.11100000 255.255.255.192 6-bits 11111111.11111111.11111111.11000000 255.255.255.128 7-bits 11111111.11111111.11111111.10000000 255.255.255.0 8-bits 11111111.11111111.11111111.00000000 255.255.0.0 16-bits...