Avlite AV-426-ICAO Installation And Service Manual

Radio controlled solar aviation light

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AV-426-ICAO
Radio Controlled Solar Aviation Light
Installation & Service Manual
Version 4.0

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Summary of Contents for Avlite AV-426-ICAO

  • Page 1 AV-426-ICAO Radio Controlled Solar Aviation Light Installation & Service Manual Version 4.0...
  • Page 2 AV-426-ICAO Solar Aviation Light Internal 2.4GHz RF module LED light unit, with visible and near infrared lighting outputs Integrated handle Global 2.4GHz RF Radio 4 Integrated control user-replaceable solar panels Push button switch to cycle through operational modes 12vdc input for...
  • Page 3: Table Of Contents

    Other Avlite Products Available ............Page 45 Version No. Description Date Created By Manual Launch October 2016 J. Ohle Manual Update August 2017 C. Bernardo Manual Update May 2018 Y.Chambers Manual Update October 2018 Y.Chambers Latest products and information available at www.avlite.com...
  • Page 4: Introduction

    Precision Construction Commitment to investing in the design and construction of injection-moulded parts including optic lenses, light bases and a range of other components ensures that all Avlite products are of a consistent and superior quality. Optical Performance Avlite manufactures a range of aviation LED lenses moulded from multi-cavity dies.
  • Page 5: Av-426-Icao Model

    The four hole bolt pattern will fit directly onto any 200mm OD mount. The AV-426-ICAO is fitted with an external ON/OFF switch; this means the light can be turned on once in position, with the flick of a switch. It is also fitted with an external charging port for charging the battery while it is stored for extended periods.
  • Page 6: Activation

    For best light performance, ensure solar modules are not covered and are in clear view of the sky with no shadows. Lantern Operation The AV-426-ICAO is activated via the ON/OFF switch, at the base of the unit. 10 amp multi point...
  • Page 7: Avlite Radio Controller

    The Radio Controller and charger come in an IP68 ‘Pelican’ Case to protect it from the harsh environment to which it may be subjected. The Avlite Radio Controller can be rack mounted in a standard 19” rack for use with other airfield electronic equipment such as Pilot Activated Lighting Control (PALC).
  • Page 8: Assembly & Installation Of Radio Controller

    Please contact your Avlite office if there is any hardware missing. Initial inspection Inspect the Radio Controller for damage. If there is any damage, please contact your Avlite office. Retain original packing material for possible future use. Assembly & Charging The Radio Controller can be activated after raising the aerial into the upright position, see Fig 5.
  • Page 9: Radio Controller Menu

    Disable – The high intensity LED timeout is disabled. The LED intensity will be selected via the LED intensity menu. Note: this menu will not be enabled if the selected operational mode is STANDBY Latest products and information available at www.avlite.com...
  • Page 10 (1 x 1 second flash) (2 x 300 milli second flashes) Radio Encryption The AV-426-ICAO is fitted with 128bit Radio Encryption. This includes user-adjustable encryption keys and 12 user-adjustable channel settings. Synchronization The integrated mesh network radio system can provide true synchronization flash patterns including flare paths and approach sequences.
  • Page 11: Radio Controller System Setup

    Using the [UP] or [DOWN} keys select from: [0-100%] b. [Connection Method] Using the [UP] or [DOWN} keys select from: [Radio Control] - standard wireless connection [Direct Connection] - use for programming light Latest products and information available at www.avlite.com...
  • Page 12 The digits would be set in pairs of 12 34 56 78 91 01 11 21 31 41 Using the [UP] or [DOWN] keys select any combination from [00000000000000000000 to FFFFFFFFFFFFFFFFFFFF] Record and keep this Encryption key secure in case the controller becomes lost or broken. Latest products and information available at www.avlite.com...
  • Page 13 5. Connect the programming cable to the programming/charging port located on the left hand side of the ALS2.4GHz handheld radio controller. 6. Turn on the controller at the Red Master switch located on the right hand side of the ALS 2.4 GHz handheld radio controller. Latest products and information available at www.avlite.com...
  • Page 14 Press [SEND] to save options at each change. a. Lantern Info This displays the current Light information only, there are no adjustable options. Type Version Radio Latest products and information available at www.avlite.com...
  • Page 15 Using the [UP and [DOWN] keys select from the following [000 to 1FF] A full list of available flash codes is available from Avlite Press [SEND] after selection g. Sync Offset (if Synchronisation is enabled during Radio Control System Programming -...
  • Page 16 Failure to place the Radio Controller back into RADIO CONNECTION mode will cause the Radio Controller to be unable to communicate with the lights Congratulations you have now programmed your lights to your Radio Control System please continue to the next section. Latest products and information available at www.avlite.com...
  • Page 17 Using the [UP and [DOWN] keys select from the following: [1-60 Minutes] g. Flash Code (If Enabled during Radio Control System Programming- Section 1) Using the [UP and [DOWN] keys select from the following [000 to 1FF] Latest products and information available at www.avlite.com...
  • Page 18 Press [Send] to receive a diagnostic flash sequence When the controller is in operation mode, multiple changes can be set and sent at the same time. It is not necessary to press send after each change. Latest products and information available at www.avlite.com...
  • Page 19: Using The Radio Control To Activate The Airfield Lighting System (Als)

    Press MENU button to reach Advanced Operation Mode • Use the arrow keys to select Visible LEDs • Press SEND button Runway A will not change state. Runway B will now be High Intensity. Latest products and information available at www.avlite.com...
  • Page 20 Press SEND button Runway A will be in LOW Intensity IR mode Runway B will not change state. Lights on Runway B will still receive and pass on the message intended for Runway A. Latest products and information available at www.avlite.com...
  • Page 21 Avlite IR Controller / Universal Remote Compatibility If you lose your Avlite IR Controller, the following Universal Remote Controller has been tested for compatibility: RCA Type RCR312WR programmed for Phillips TV Type Code 10054...
  • Page 22 The light flashes the current battery status. The light flashes the sunset level in Lux, followed by a 2 second gap, followed by the sunrise level. Levels are in the range of 1 to 9. Latest products and information available at www.avlite.com...
  • Page 23 This function reads the battery status. The response from the light is High Voltage: 4 flashes, Good Voltage: 3 flashes, Low Voltage 2 flashes, Cutoff Voltage or below: 1 flash. Example Key sequence: Latest products and information available at www.avlite.com...
  • Page 24 This sets the ambient light level to be lower than the default 100 lux. The light will turn on when its surroundings are darker. The light responds by acknowledgement with a long flash. Latest products and information available at www.avlite.com...
  • Page 25 IR Remote Control, the lamp will flash 49 which is the corresponding number for switches A=3, B=1. Use the IR Remote Control to read the current lamp intensity setting and flash code. Latest products and information available at www.avlite.com...
  • Page 26 Standby Mode: manually forces the lantern to turn off, disables the GPS but with access to daylight it will still charge the battery pack. Read Operation Mode Set Operation Mode to Always on Set Operation Mode to Standby Mode Set Operation Mode to Dusk to dawn Latest products and information available at www.avlite.com...
  • Page 27: Installation

    Fit the AV-426-ICAO on the top of the mounting plate. Insert bolts through the four holes in the mount, entering from the bottom. Install a penny washer and a Nylock nut on each bolt. Tighten Nylock nuts.
  • Page 28 AV-426-ICAO Radio Controlled Solar Aviation Light AV-426-ICAO on Frangible Mount Latest products and information available at www.avlite.com...
  • Page 29 Important: Please ensure that spacers are not just under one mounting point. Please fill in spacers under other mounting points. Failure to space gaps will result in damage to the base or the mounting plate. Latest products and information available at www.avlite.com...
  • Page 30: Simple Approach Lighting

    Radio Controlled Solar Aviation Light Simple Approach Lighting The AV-426-ICAO-REIL-W can be configured into a simple approach lighting system. A simple approach lighting system is a lighting system intended for a non-instrument or a non-precision approach runway. This is done through selecting different sync delay or sync offset.
  • Page 31 AV-426-ICAO Radio Controlled Solar Aviation Light White (or amber) runway lights Bi-directional threshold and runway end light units - red to departing aircraft and green to landing aircraft Sequenced ashing approach lights Latest products and information available at www.avlite.com...
  • Page 32: Runway End Identifier Light (Reil)

    Runway End Identifier Light (REIL) The AV-426-ICAO is available in a REIL configuration. The AV-426-ICAO-REIL-W must be ordered preset from the factory. It is not possible to configure a REIL from a standard AV-426-ICAO runway edge light. REILS will be pre-programmed and clearly labelled upon dispatch. REILS from the same light group and same REIL group must be installed together.
  • Page 33 White (or amber) runway lights Sequenced ashing Runway End Identi er Light (REIL) Bi-directional threshold and runway end light units - red to departing aircraft and green to landing aircraft Sequenced ashing approach lights Latest products and information available at www.avlite.com...
  • Page 34: Maintenance And Servicing

    Maintenance and Servicing Designed to be almost maintenance-free, the AV-426-ICAO requires minimal attention, though the following maintenance and servicing information is provided to help ensure the life of your Avlite Systems product. 1. Cleaning Solar Panels- occasional cleaning of the solar panels may be required. Using a cloth and warm soapy water, wipe off any foreign matter before rinsing the panels with fresh water.
  • Page 35 Turn the ON/OFF switch to the ON position and place unit in the sun for 2-4 days. The AV-426-ICAO is fitted with a 12 volt charge port that can be used to charge the battery and test the battery voltage.
  • Page 36 Avlite representative. The replacement of a solar panel should only be performed by a confident technician. Solar panel replacement is undertaken at customer’s own risk. Avlite will only guarantee an IP68 rating if this is undertaken by Avlite Personnel.
  • Page 37 Charging and Discharging • Always ensure batteries are fully charged when installing new lights. The light will be dispatched from the Avlite factory fully charged. However if time has elapsed between dispatch and installation, battery voltage must be checked. • Never short-circuit or reverse polarity a battery, damage to the battery and device may occur, and there is a risk of fire.
  • Page 38 AV-426-ICAO Radio Controlled Solar Aviation Light Battery Voltage States of Charge Avlite has provided the following guides for battery states of charge: Battery Voltage: 12 Volt Sealed Lead Acid State of Charge Voltage 100% 12.70+ 12.5 12.42 12.32 12.2 12.05 11.9...
  • Page 39: Trouble Shooting

    Light is not switched on at the Switch light on at the Red Master night master switch Switch on the I/O panel Light is in Standby Mode Using the Remote control change light to the Dusk till Dawn Latest products and information available at www.avlite.com...
  • Page 40 Battery continually goes flat Battery has failed Replace battery Solar panels are dirty Clean solar panels Light is installed in the shade Remove shade or move light Latest products and information available at www.avlite.com...
  • Page 41: Documentation

    Controller Serial No.: _______________________________________________________ Radio Channel: ___________________________________________________________ Light Bank Location, eg. Runway 1, Taxiway, Runway 2: Light Bank Location 0: _______________________________________________________ Light Bank Location 1: _______________________________________________________ Light Bank Location 2 _______________________________________________________ Light Bank Location 3: _______________________________________________________ Latest products and information available at www.avlite.com...
  • Page 42 Radio Controlled Solar Aviation Light AV-SB Solar Booster™ The AV-SB-10 Solar Booster™ can be connected to AV-426-ICAO light to provide additional solar collection to charge the battery. The Solar Booster™ can be used in areas of reduced sunlight to help ensure optimum battery charge or where longer periods of high intensity mode is required.
  • Page 43: Solar Boosterâ„¢ Installation Procedure

    Connect the AV-SB-10 Solar Booster™ to the external charge port on the light. Refit the fuse to the battery positive wire and refit the light head. Cover the light head to ensure that light activates. AV-SB-10 Solar Booster™ front view AV-SB-10 Solar Booster™ rear view Latest products and information available at www.avlite.com...
  • Page 44 AV-426-ICAO Radio Controlled Solar Aviation Light Notes Latest products and information available at www.avlite.com...
  • Page 45: Other Avlite Products Available

    • Helipad lighting • Obstruction lighting Portable Airfield Lighting For a complete list of product compliances System including ICAO & FAA, please contact Avlite today Head Office Avlite Systems Tel: +61 (0)3 5977 6128 Fax: +61 (0)3 5977 6124 11 Industrial Drive Somerville, Vic 3912 Email: info@avlite.com...

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