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11/10/
/2008
Please rea
NOT
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other stan
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d a 21/64" d
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se read all
instructions
custo
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this manua
the e
end.
WAR
RNING: Th
he ATS Wat
Exha
aust Gas Te
emperature
injec
ction (mixtur
res of wate
Installatio
on Manual
Water
Boy - Stag
All mak
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ad all instr
ructions be
Figu
ure 1 – Wa
ater Boy Ki
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you will ne
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arting. If in
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them. The
ter Boy is d
designed fo
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is not to be
r with winds
shield wash
1000-
l v1.3:
ge 3
odels
efore insta
llation.
t Contents
s
eed a 1/8"-2
27 NPT (Na
installation
.
stalling this
s system fo
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ection to co
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water/metha
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Using
-102-930 - INS
ST
ational Pipe
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g section at
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ntrol
anol
1
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Summary of Contents for ATS Water boy
- Page 1 The re is a troub bleshooting g section at the e end. RNING: Th he ATS Wat ter Boy is d designed fo r water inje ection to co ntrol Exha aust Gas Te emperature e (EGT).
- Page 2 “air-locking” which will help prevent the premature pump failure. Boost Level Setting In the Water Boy wiring harness, you will notice a purple wire. If you connect this wire to a good ground the boost settings will be approximately 10 psi for stage 2 and 15 psi for stage 3.
- Page 3 Installation: 1. Please make sure no parts are missing from ATS Stage 3 WaterBoy Kit. A complete corresponding list of parts can be found on page 11. Each bag in Figure 1 represents a different subassembly.
- Page 4 12. Feed the four-wire group (Red, Black, Yellow, Blue) extending from the Water Boy harness through a rubber grommet in the firewall into the cab. 13. Connect the Red wire of the four-wire group to the center terminal of the switch with a spade connector.
- Page 5 9. Attach th he Black wi ire from the e pump to a a chassis gr round 0. Extendin ng from the Water Boy y harness, a a red wire la abeled, “TO O PUMP- RED 12V V” extends from Relay y 1.
- Page 6 C Connect the supplied tubing from m the “T” to the boost p port on the Water Boy electroni If your tru uck does no ot have a s soft 1/8” boo ost line then n remove, d...
- Page 7 11/10/2008 1000-102-930 - INST 31. Clean out all shavings and debris from the intake manifold. Reinstall the manifold on to the engine (do not forget to remove the items, rags or tape, that were used to block off the intercooler pipe and engine to keep debris out).
- Page 8 1, orange during stage 2, and red during stage 3. 42. In a safe place, drive the vehicle such that EGT’s are produced to activate all three Water Boy stages. Check for leaks, and adjust the EGT settings on the electronics box to tune performance.
- Page 9 11/10/2008 1000-102-930 - INST...
- Page 10 11/10/2008 1000-102-930 - INST Figure 5 – Water Boy Harness Socket Layout Troubleshooting the Water Boy The LED will not change from green and no stages are activating despite the EGT reaching the setting for stage 1 The electronics box is not receiving the EGT signal. Make sure the pyrometer wires are securely attached to the electronics board and that they are in the proper ports.
- Page 11 Check the LED connections. A replacement LED may be required. Have Any Questions? Thank you for purchasing the Water Boy Stage 3 System. Please check our website at http://www.atsdiesel.com for technical support and other performance products such as the 5-Star™ torque converter, ATS High Performance Valve Body and ATS High Performance Transmission along with our full line of power enhancers.
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Page 12: Bill Of Materials
11/10/2008 1000-102-930 - INST Bill of Materials 1. Wiring Harness (1) Solenoid Stack 3923-04-B232 (1) Mounting Bracket (6) Solenoid Mounting Screws 90380A191 (3) 1/4” Push-in - 1/8” NPT Fitting PC1/4-N1UT (1) 3/8” Push-in - 1/8” NPT Fitting PC3/8-N1U (1) 1/8” NPT Plug 50785K918 (2) 8-3/8 Mount Screws 90061 (2) 8-3/8 Nylock Nuts 321 (4) Self Tap Screw 84931D... - Page 13 14. Wire Extension Kit (12’) 14 AWG Wire Red GPT-14-02 (5) 16-14 Non-Insulated Butt Connector (5 pieces) 3/16” Heat Shrink Tubing HSR316 (1 piece) Rosin Core Solder 96332 Not Pictured: 15. Instruction Folder (1) Purple ATS Folder (1) Instruction Manual (2) ATS Stickers...
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