Hugh Crane COMMANDO 1000 Range Operator's Instruction Manual
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Hugh Crane COMMANDO 1000 Range Operator's Instruction Manual

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HUGH CRANE
SOUTH WALSHAM ROAD, ACLE, NORWICH, NORFOLK, NR13 3ES
TEL: 01493 750072 - FAX: 01493 751854 - www.hughcrane.co.uk
OPERATOR INSTRUCTION MANUAL
COMMANDO
(1000U, 1022U and 1030U versions)
For Sales, Service and Spare Parts contact:
SOUTH WALSHAM ROAD, ACLE, NORWICH NR13 3ES
Manual Commando 1000Range_Update2017
Cleaning Equipment Limited
®
HUGH CRANE (Cleaning Equipment) Ltd
TEL: 01493 750072 FAX: 01493 751854
Email:sales@hughcrane.co.uk
1000 Range
FS0962
FS0962
8
8

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Summary of Contents for Hugh Crane COMMANDO 1000 Range

  • Page 1 OPERATOR INSTRUCTION MANUAL COMMANDO ® 1000 Range (1000U, 1022U and 1030U versions) For Sales, Service and Spare Parts contact: HUGH CRANE (Cleaning Equipment) Ltd SOUTH WALSHAM ROAD, ACLE, NORWICH NR13 3ES TEL: 01493 750072 FAX: 01493 751854 Email:sales@hughcrane.co.uk Manual Commando 1000Range_Update2017...

  • Page 2: Table Of Contents

    HUGH CRANE (Cleaning Equipment) Ltd – COMMANDO ® 1000 Range BARROW UNIT - 2 - INDEX 1. Design & Manufacture 2. Machinery Designation 3. General Description 4. EC Declaration of Conformity 5. Specification 6. Health & Safety 7. Operating Instructions 1.

  • Page 3: Design & Manufacture

    Should you require information or technical assistance regarding the unit or any aspect of jetting or pressure cleaning, do not hesitate to contact Hugh Crane (Cleaning Equipment) Ltd or their approved distributor.

  • Page 4: Ec Declaration Of Conformity

    HUGH CRANE (Cleaning Equipment) Ltd – COMMANDO ® 1000 Range BARROW UNIT - 4 - 4. EC DECLARATION OF CONFORMITY J\Engineering\Manuals\COMMANDO MANUALS UPDATE2017Manual Commando 1000Range_Update2017...

  • Page 5: Specification

    HUGH CRANE (Cleaning Equipment) Ltd – COMMANDO ® 1000 Range BARROW UNIT - 5 - 5. SPECIFICATION ® ® ® MODEL Commando Commando Commando 1000U 1022U 1030U SERIAL NUMBER ENGINE MODEL Hatz 2G40 Hatz 2G40 Hatz 2G40 SERIAL NUMBER NET POWER 13.1 kW @ 2600...

  • Page 6: Health & Safety

    HUGH CRANE (Cleaning Equipment) Ltd – COMMANDO ® 1000 Range BARROW UNIT - 6 - 6. HEALTH & SAFETY – COMMANDO RANGE ® General and operational safety  COMMANDO ® equipment/machinery is designed and constructed for industrial / commercial use only for high pressure water cleaning and jetting activities and similar in controlled environments with third parties exclude from the work area.
  • Page 7 HUGH CRANE (Cleaning Equipment) Ltd – COMMANDO ® 1000 Range BARROW UNIT - 7 - Electricity and electrical hazards – shock, fire, burns etc.  The equipment is designed and constructed for use in industrial / commercial environments in accordance with relevant electrical safety standards, with all hazardous/potentially live electrical parts totally enclosed.
  • Page 8 HUGH CRANE (Cleaning Equipment) Ltd – COMMANDO ® 1000 Range BARROW UNIT - 8 - Hand/Arm Vibration (HAV)  Hand held lances can transfer vibration generated by pulsation of the high pressure pump, to the operator’s hands.  The most appropriate lance/nozzle combination, with minimum vibration levels, should be selected.
  • Page 9 HUGH CRANE (Cleaning Equipment) Ltd – COMMANDO ® 1000 Range BARROW UNIT - 9 - Chemicals/hazardous substances (used to aid the cleaning operation)  All chemicals used should be approved by the machine manufacturer, be suitable for the task in hand, and subject to a detailed COSHH assessment which will identify the hazards and necessary precautions.
  • Page 10 HUGH CRANE (Cleaning Equipment) Ltd – COMMANDO ® 1000 Range BARROW UNIT - 10 - o Confined space working which requires specific assessment and safe provision as per the Confined Spaces Regulations 1997. o Exhaust fumes - the machine should only be located in well-ventilated areas where exhaust fumes are able to safely disperse.
  • Page 11 HUGH CRANE (Cleaning Equipment) Ltd – COMMANDO ® 1000 Range BARROW UNIT - 11 -  No modifications should be carried out to any item of COMMANDO ® equipment without the prior written approval of HCCE Ltd  Any components replaced must be to equal standards as the original equipment. As such it is recommended that any such components are sourced directly from HCCE Ltd.
  • Page 12 HUGH CRANE (Cleaning Equipment) Ltd – COMMANDO ® 1000 Range BARROW UNIT - 12 -  The machine/high pressure system must always be depressurised before the connection or disconnection of any hose, spraying device, or other accessory.  Never repair a high pressure hose using screw type couplings or other temporary measures such as jubilee clips etc.
  • Page 13 HUGH CRANE (Cleaning Equipment) Ltd – COMMANDO ® 1000 Range BARROW UNIT - 13 -  Safety valve  Bursting disc. J\Engineering\Manuals\COMMANDO MANUALS UPDATE2017Manual Commando 1000Range_Update2017...

  • Page 14: Before Starting Work: Preparing The Machine For Use

    HUGH CRANE (Cleaning Equipment) Ltd – COMMANDO ® 1000 Range BARROW UNIT - 14 - 7. OPERATING INSTRUCTIONS 7.1 BEFORE STARTING WORK: PREPARING THE MACHINE FOR USE: Check engine, gearbox and pump oil level and top up if required. Check fan belt tension and condition.
  • Page 15 HUGH CRANE (Cleaning Equipment) Ltd – COMMANDO ® - 15 - 1000 Range BARROW UNIT from the bottom of the tank and not placed too close to the return hose as illustrated below. SUCTION HOSE FLATTENED SUCTION RETURN HOSE HOSE...

  • Page 16: During Work

    Any chemical used must be suitable for the task and used in a manner so as not to endanger the operator or others, or cause damage to the machine. To this end: - Only detergents/chemicals approved by Hugh Crane Cleaning Equipment should be used - The task and detergent/chemical must be subject to a full COSHH assessment prior to commencement, with all necessary precautions put in place.

  • Page 17: After Work

    HUGH CRANE (Cleaning Equipment) Ltd – COMMANDO ® 1000 Range BARROW UNIT - 17 - The injector control should be left in the closed (fully clockwise) position when not using detergent, otherwise air will be sucked in and impair the effectiveness of the water jet.

  • Page 18: Maintenance & Adjustment

    HUGH CRANE (Cleaning Equipment) Ltd – COMMANDO ® 1000 Range BARROW UNIT - 18 - MAINTENANCE & ADJUSTMENT. 8.1 REGULAR MAINTENANCE SCHEDULE Note that the machine should be shut down before carrying out the following: Daily Weekly 1000 hrs. hrs.
  • Page 19 HUGH CRANE (Cleaning Equipment) Ltd – COMMANDO ® 1000 Range BARROW UNIT - 19 - Hose connectors of the correct rating and undamaged Hose restraints in place and in good order (where required) 8.2 OTHER MAINTENANCE INFORMATION ENGINE: Refer to Hatz Handbook.

  • Page 20: Spare Parts

    HUGH CRANE (Cleaning Equipment) Ltd – COMMANDO ® 1000 Range BARROW UNIT - 20 - 9. SPARE PARTS When ordering spares please quote:- Your company name and address Model type and serial number of unit Full description of parts required...
  • Page 21 HUGH CRANE (Cleaning Equipment) Ltd – COMMANDO ® 1000 Range BARROW UNIT - 21 - 1” HOSE – NOVOLINE 0.3M 2302009 ¾” TRICOFLEX RETURN HOSE 2302002 ¾” HOSE NIPPLE WITH HOSE TAIL KW1600659 22mm CLIP HC81204 87C INLET COUPLING HCQC050...
  • Page 22 HUGH CRANE (Cleaning Equipment) Ltd – COMMANDO ® 1000 Range BARROW UNIT - 22 - 20, 20A, 20B UNDER GUARD 13,13A 22, 25 103 INSIDE BOX 77,78 77, 78 103 INSIDE BOX J\Engineering\Manuals\COMMANDO MANUALS UPDATE2017Manual Commando 1000Range_Update2017...

  • Page 23: Manufacturer's Literature

    HUGH CRANE (Cleaning Equipment) Ltd – COMMANDO ® 1000 Range BARROW UNIT - 23 - MANUFACTURER’S LITERATURE 10.1 UDOR PUMP J\Engineering\Manuals\COMMANDO MANUALS UPDATE2017Manual Commando 1000Range_Update2017...
  • Page 24 HUGH CRANE (Cleaning Equipment) Ltd – COMMANDO ® 1000 Range BARROW UNIT - 24 - 10.2 SPECK UL262 UNLOADER Data sheet J\Engineering\Manuals\COMMANDO MANUALS UPDATE2017Manual Commando 1000Range_Update2017...
  • Page 25 HUGH CRANE (Cleaning Equipment) Ltd – COMMANDO ® 1000 Range BARROW UNIT - 25 - 10.3 HATZ 2G40 ENGINE Operator manual J\Engineering\Manuals\COMMANDO MANUALS UPDATE2017Manual Commando 1000Range_Update2017...

This manual is also suitable for:

Commando 1030uCommando 1022uCommando 1000u

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