Assum DZ SERIES Operation Manual

Vacuum packaging machine

Hide thumbs Also See for DZ SERIES:

User manual (16 pages)

Table Of Contents

Table of Contents

Quick Links

Need help?

Do you have a question about the DZ SERIES and is the answer not in the manual?

Questions and answers

Summary of Contents for Assum DZ SERIES

Page 1 DZ SERIES VACUUM PACKAGING MACHINE OPERATION MANUAL...
Page 2: Table Of Contents
Contents 8.Failure Analysis and solutions Foreword/Description/Responsibilities∙∙∙1 1.Product instruction 1)Machine failure and solution∙∙∙∙∙∙∙∙28 1) Application∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙2 2)Vacuum pump failure & solution∙∙29 2) Product Features∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙2 3) Solenoid valve failure & solution∙30 3) Work Principle∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 2 4).Sealing problem and solutions∙∙∙∙30 4) Product Model Name∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙2 9.
Page 3: Product Instruction
Foreword Thanks for choosing DZ series vacuum packing machine! This manual contains the following:  Product instruction  Safety Precautions  Handling and storage  Installation and commissioning  How to use  Care and maintenance  Troubleshooting  Spare parts...
Page 4: Application∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙2
1). Application: Vacuum packaging machine has excellent features, easy maintenance, simple operation, wide application and so on. Apply to the composite film or plastic composite film and other flexible packaging materials. It can pack solid, liquid, powder mushy food, food, fruit, aromatic seeds, drugs, chemical products, electronic products, precision instruments products, rare and precious metals and other items.
Page 5: Main Parameters∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙3
5).Main parameters Model DZ-260/PD Voltage AC 220V/50Hz 110V/60Hz Motor Power 370W Sealing Power 200W Ultimate Vacuum Pressure 1KPa No. of Sealing Bars for Each Chamber 1pcs Chamber Dimension(L×W×H) 390X285X50mm Sealing Length 260mm Sealing Width 10mm Vacuum Pump Rate 6.5m Material for Vacuum Chamber Stainless steel External Dimension (L×W×H) 500x340x360mm...
Page 6 Model DZ-400/2F Voltage AC 220V/50Hz 110V/60Hz Motor Power 1000W Sealing Power 500W Ultimate Vacuum Pressure 1KPa No. of Sealing Bars for Each Chamber 2pcs Chamber Dimension(L×W×H) 420X435X70mm Sealing Length 400mm Sealing Width 10mm Vacuum Pump Rate Material for Vacuum Chamber Stainless steel External Dimension (L×W×H) 540x490x540mm...
Page 7 Model DZ-400/2E Voltage AC 220V/50Hz 110V/60Hz Motor Power 900W Sealing Power 500W Ultimate Vacuum Pressure 1KPa No. of Sealing Bars for Each Chamber 2pcs Chamber Dimension(L×W×H) 420X435X70mm Sealing Length 400mm Sealing Width 10mm Vacuum Pump Rate Material for Vacuum Chamber Stainless steel External Dimension (L×W×H) 540x490x950mm...
Page 8 reduce, modify subsequent ENVERLOP (sealing selection) for save. 5, Rest factory settings: Press SET, press ADD (increase) to add to the display as follows: Parameter settings: ①vacuum time setting ②heating time setting ③cooling time setting ④system language selection ⑤restore the factory settings, Press ENVERLOP (sealing selection) button show below: Are you sure to restore the factory settings? if yes, then press ENVERLOP (sealing selection) button.
Page 9 Model DZ-400/2SB Voltage AC 220V/50Hz 110V/60Hz Motor Power 1000W Sealing Power 750W Ultimate Vacuum Pressure 1KPa No. of Sealing Bars for Each Chamber 2pcs Chamber Dimension(L×W×H) 460X460X100mm Sealing Length 400mm Sealing Width 10mm Vacuum Pump Rate Material for Vacuum Chamber Stainless steel External Dimension (L×W×H) 1050x560x920mm...
Page 10 Model DZ-600/2SA Voltage AC 380V/50Hz 220V/50Hz Motor Power 2000W Sealing Power 1500W Ultimate Vacuum Pressure 1KPa No. of Sealing Bars for Each Chamber 2pcs Chamber Dimension(L×W×H) 650X520X100mm Sealing Length 600mm Sealing Width 10mm Vacuum Pump Rate Material for Vacuum Chamber Stainless steel External Dimension (L×W×H) 1400x580x920mm...
Page 11: Safety
Model DZ-500/2E L:1040MM Voltage AC 220V/50Hz 110V/60Hz Motor Power 2000W Sealing Power 750W Ultimate Vacuum Pressure 1KPa No. of Sealing Bars for Each Chamber 2pcs Chamber Dimension(L×W×H) 1000X520X170mm Sealing Length 500mm Sealing Width 10mm Vacuum Pump Rate Material for Vacuum Chamber Stainless steel External Dimension (L×W×H) 1040x575x980mm...
Page 12: Use Of The Environment∙∙∙∙∙∙∙∙∙∙∙∙10
E.g: Danger! Ignore the major issues of this security will lead to serious or even fatal injury. Warning! Ignore the major issues of this security will lead to serious or even fatal injury. Be careful! This security will ignore the major issues cause personal injury or property damage.
Page 13: Installation
If the chassis is bolted to the wooden box: Unscrew the fastening bolts and wooden products chassis.  If the lock on a wooden box with fixed chassis: Remove the locking band  Be careful! Do not walk under lifting objects, stay and work. Note: Please use additional tape or sling system in place lifting machine, pay attention to the position of the center of gravity of the machine.
Page 14: Installation Environment∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙12
Make sure that the installation environment meets the basic regulations. 2).Installation environment  Surroundings should not have flammable and explosive gas.  Ambient temperature: 5-30 ℃ . If you need to operate the machine in any other environment, please contact the manufacturer or supplier. ...
Page 15: Electrical Connection ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙13
Be careful! Scald! When the pump working, the fuel tank filled with high temperature and pressure oil mist. If filling hole open, there is risk of injury from hot oil mist. Only the vacuum pump stops running, the oil filler plug can be rotated. The vacuum pump is running, you must tighten the oil filler plug.
Page 16: Connection Inflation System∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙14
If you are using a single-phase power connector machine  Plug the power cord with an accurate terminals of the machine (if have)  Connect the other end of the power socket. If you are using three-phase power machines  The power supply is connected to the power supply box accurate. ...
Page 17: Start-Up & Debugger
 If you purchased an external vacuum pump type machine, connect proper pump before using. 5. Start-up & Debugger 1). Control panel Button panel presentation DZ series panel (without gas filled function) Name Description Power indicator shows the power status of the machine, it will be light...
Page 18 on when machine connect voltage Vacuum time Relays Used to set the time vacuum, range from 0-60 seconds. Sealing time relays Setting the sealing time, range of 0-6 seconds. Cooling time relays Setting the Cooling time, range of 0-6 seconds. Vacuum meter Show the vacuum chamber vacuum degree Sealing temperature adjust...
Page 19 to adjust the vacuum time in the range of (0-99) seconds. Running indicator Indicator lights (red) when machine during the operating Press enter into sealing time adjust, up and down buttons Sealing time adj. to adjust the sealing time in the range of (0-6) seconds. When machine work, indicator light (red) when machine do sealing function.
Page 20: Standard Operating Procedures∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙17
1). standard operating procedures  Turn the power switch to turn on the machine, or machine power indicator light displays "-."  it must be used in vacuum-packed bags, before use of packaging materials bags need to be sterilized.  Put products into bag, select the appropriate product bag, do not choose too large relative to the product bag.
Page 21 complete.  Once the vacuum function is completed, the gas filled function starts, to inflate the bag Inflation process  inflation time relay "ON" indicator lights. (if have)  vacuum table pointer slowly moves to the right.  When inflating time relay "UP" indicator lights, inflatable complete ...
Page 22: Parameter Settings∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙20
 Relay panel parameter settings: Time parameter settings: DZ series (not available inflatable function) panel has three relay time can be adjusted: the vacuum time, sealing time and cooling time. Rotation time relay adjustment knob to the appropriate scale location.
Page 23: Optimal Parameters∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙21
sealing.  computer board panel program settings: Sample Operate Display Power on Show "-" or "Ed" Show "-" or "Ed" Function is selected, the Display the selected corresponding function lights (red). parameter setting It is vacuum time, inflation time (if functions.
Page 24: Machine Maintenance
 inflatable function (if have) parameters to be set according to the actual situation.  If the inflatable too much, vacuum lid opens automatically, the program will automatically terminate.  If Inflatable excessive vacuum reaches higher than 0.06Mpa and begin to seal, the sealing function may not be completed properly.
Page 25: Vacuum Pump Maintenance∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙23
 If the machine is not operated properly or emit a lot of strange noises, turn off the power immediately and contact the manufacturer or supplier.  Do not carry out a high-pressure cleaning. High pressure cleaning will severely damage electronic devices and other parts. ...
Page 26 comprehensive inspection. If you have questions or suggestions, please contact the manufacturer or supplier. Fuel / oil change Be careful! polluted environment! Used oil should be handled in accordance with environmental regulations. Be careful! scald! Pump run time, the surface temperature up to 70℃. Do not touch the operated vacuum pump, if necessary, stop the machine running, allowed to cool and wear heat-protective gloves.
Page 27 A: Oil mirror place B: put oil place C: filling hole Take out Oil:  Open the chassis cover.  Put the tank or tray in bottom of “B”  Take the oil drain plug with the proper size wrench. ...
Page 28: Vacuum Pump Oil∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙26
less than 1/2 of the oil level glass, please refueling.  If the oil level in the oil level between 1/2 to 3/4 of the mirror, install the machine cover.  Check the oil level every week, if the oil level is less than 1/2 of the oil level glass, please right amount of fuel.
Page 29: Replace High Temp. Tape, Electric Heating Wire∙∙∙∙∙∙∙∙∙∙26
the wear of pump vanes and pump itself, and then affect pump life. Note: If the machine is not used under normal ambient temperatures, please contact the manufacturer or supplier. 4).Replace the high temp. tape, electric heating wire Be careful! scald! Machine heating plate at a surface temperature of heating up to 200 ℃.
Page 30: Replace The Seals∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙28
attached to a flat heating plate without wrinkles.  Replacing the cloth plate,  The heating plate back into the machine. 5).the replacement of silicone Must be checked once every week for wear or damage silicone, silicone once becomes uneven, to be replaced immediately silicone. ...
Page 31 supplier Vacuum cover Pneumatic spring or pull spring can’t open Check-fixed-or replacement problem automatically Correct the direction(3 Pump running wrong direction phase voltage) Vacuum time setting short Extend vacuum time Check oil level, fill oil or Vacuum pump oil not enough or Can’t reach limited replace oil(notice oil type oil not clean...
Page 32: Sealing Problem And Solutions∙∙∙∙30
Exhaust filter stuck Clean or replace the filter Pump oil full or less check and adjust the oil level Pump temperature clean bad fins, improved high when running Radiating not good ventilation environment Transmission parts badly worn or identify defective parts Abnormal noise loose...
Page 33: Equipment Storage
9. Equipment storage 1, short time storage  Turn off the power switch, unplug the power, and put power line away.  Pressure vacuum cover.  If possible, put a plastic bag to prevent dust.  Store in a dry, dust-free, and shock-proof room. 2.

This manual is also suitable for:

Dz-500/2e Dz-400/2e Dz-400/2f Dz-260/pd Dz-400/2sa Dz-600/2e ... Show all