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National Semiconductor LM3647 Configuration Manual

Reference design
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Configuration Guide for
LM3647 Reference Design
The LM3647 provides a single-chip charge management
solution for Nickel Cadmium, Nickel Metal Hydride and
Lithium-Ion cells. The device handles the entire charging
process from rejuvenating deeply discharged cells to provid-
ing a number of charge termination and maintenance op-
tions. The LM3647 Demo Board allows users to create a
battery charging solution with little effort.
Standard Cells
The charge and discharge parameters of cells are often
identical within families of size and capacity when normal-
ized to a standard cell rating. The standard cell rating (C) is
defined as the capacity of a new cell under constant-current
discharge at room temperature. Since discharge and charge
are inversely related, the standard cell rating is also used in
reference to charge rates. Therefore, a charge rate of 0.1C
means that a completely discharged cell, at perfect charge
efficiency, will attain full charge in 10 hours.
Jumper Locations and Pin Numbering
Jumpers on the LM3647 Reference Design are shown in
Figure 1. The dots indicate the position of pin 1.
Battery
Number
Chemistry
of
Type
Cells
Ni-Cd
4
Ni-Cd
5
Ni-Cd
6
Ni-Cd
8
Ni-Cd
10
Nickel-Metal Hydride Configuration
Ni-MH cells also have a nominal voltage of 1.2V and can
reach a peak of 1.85V during charging. The rated cell ca-
pacities of Ni-MH cells are based on average values. For
Ni-MH cells, the rated capacity is determined at a discharge
Battery
Number
Chemistry
of
Type
Cells
Ni-MH
4
Ni-MH
5
Ni-MH
6
Ni-MH
8
Ni-MH
10
© 2000 National Semiconductor Corporation
TABLE 1. Ni-Cd Jumper Settings
Voltage Range
Feedback
J11
J12
13–14
13–14
3–4
3–4
9–10
9–10
11–12
11–12
7–8
7–8
TABLE 2. Ni-MH Jumper Settings
Voltage Range
Feedback
J11
J12
13–14
13–14
3–4
3–4
9–10
9–10
11–12
11–12
7–8
7–8
AN101316
National Semiconductor
Application Note 1165
Noel Baisa
September 2000
FIGURE 1. Jumper Location
Nickel-Cadmium Battery Configuration
Ni-Cd cells have a nominal voltage of 1.2V and can reach a
peak of 1.85V during charging. The rated cell capacities of
Ni-Cd cells are based on minimum values. When cells are
partially discharged and repeatedly charged, they become
prone to an effect known as "memory". To improve Ni-Cd
battery service life, the Discharge Before Charge feature
(which also enables Maintenance mode) should be enabled.
PWM
Current
Control
J14
J6
Table 3
5–6
7–8
Table 3
7–8
Table 3
Table 3
9–10
9–10
Table 3
rate that fully depletes the cell in five hours. The Ni-MH cell
provides 30% greater capacity over a standard Ni-Cd and is
less affected by memory than the Ni-Cd cell. The Discharge
Before Charge feature is not as important for Ni-MH, but can
still be helpful in extending battery life.
PWM
Current
Control
J14
J6
5–6
Table 3
7–8
Table 3
Table 3
7–8
9–10
Table 3
9–10
Table 3
AN101316-1
Battery
Discharge
Type
Maintenance
J5
J2
Table 5
GND
GND
Table 5
GND
Table 5
Table 5
GND
GND
Table 5
Battery
Discharge
Type
Maintenance
J5
J2
V
Table 5
CC
V
Table 5
CC
Table 5
V
CC
V
Table 5
CC
V
Table 5
CC
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Summary of Contents for National Semiconductor LM3647

  • Page 1 Lithium-Ion cells. The device handles the entire charging process from rejuvenating deeply discharged cells to provid- ing a number of charge termination and maintenance op- tions. The LM3647 Demo Board allows users to create a battery charging solution with little effort. Standard Cells...
  • Page 2 Open No Discharge before Charge Note: During the charge cycle of Ni-based batteries, should J6 (SEL3) come loose, the LM3647 charge control will switch from Fast PWM Mode to Note: Install Discharge before Charge N.C. the Slow PWM (ON/OFF) Mode. Since the regulation signal is in- Discharge verted, the battery will be exposed to maximum voltage and current.
  • Page 3 A thermistor at the charging cell can be used with the Nickel-based cells to ensure a full charge. LM3647 to provide an enhanced charging solution. A ther- mistor to measure the temperature of the battery pack is optional. See the following table: TABLE 9.
  • Page 4 Fast PWM Mode N.C. No J16 on Ref. Board Open Attach NTC at J3 N.C. Only used in Slow 1200 mA Range 0.5C Topping References Fairchild Semiconductor 1N5401 data sheet. (http:// www.fairchildsemi.com/ds/1N/1N5401.pdf) AN-1164 Application Note for LM3647 LM3647 Datasheet www.national.com...
  • Page 5: Life Support Policy

    NATIONAL’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT AND GENERAL COUNSEL OF NATIONAL SEMICONDUCTOR CORPORATION. As used herein: 1. Life support devices or systems are devices or 2.