Derby cycle Pedelec Integrale 0.5 Original User Manual
Derby cycle Pedelec Integrale 0.5 Original User Manual

Derby cycle Pedelec Integrale 0.5 Original User Manual

Epac electrically power assisted cycle
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PEDELEC INTEGRALE 0.5
EPAC ELECTRICALLY POWER ASSISTED CYCLE
Original User Guide | EN
Version 1 | 17.01.2017

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Summary of Contents for Derby cycle Pedelec Integrale 0.5

  • Page 1 PEDELEC INTEGRALE 0.5 EPAC ELECTRICALLY POWER ASSISTED CYCLE Original User Guide | EN Version 1 | 17.01.2017...
  • Page 2: Table Of Contents

    CONTENTS I. Introduction EN-4 Explanation of the safety information symbols EN-4 I.II The Pedelec Integrale 0.5 EN-5 II. Information pack EN-5 II.I Booklet and CD EN-5 II.II Component guides EN-6 II.III Service book EN-6 II.IV EU declarations of conformity EN-7 III.
  • Page 3 EN-46 9. Torque settings EN-63 EN-32 5.12.5 Cleaning EN-47 5.10 BLOKS display 20: Overview and basic functions EN-33 5.10.1 BLOKS display 20: Assist mode and Recuperation EN-34 *dependent on model Original User Guide | Pedelec Integrale 0.5 Version 1 EN-3...
  • Page 4: Introduction

    CAUTION This symbol combined with the signal word "CAUTION" indicates a potentially dangerous situation. Failure to comply with this safety instruction can result in minor injuries. EN-4 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 5: I.ii The Pedelec Integrale

    The CD can be played on any standard PC or laptop. Proceed as follows: Your Pedelec Integrale 0.5 is an electrically power assisted cycle - EPAC (electrically power assisted cycle). When the assist mode is switched on, Method A the electric motor provides assistance as long as you are pedalling.
  • Page 6: Component Guides

    If this happens whilst you are cycling, you could injure yourself very seriously or even die. Replace any worn, damaged or bent components before using the bike again. EN-6 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 7: Eu Declarations Of Conformity

    The average motor power must not exceed 250 W. » The motor power must continue to fall if the speed of the bike continues to increase. » The motor must switch off automatically at 25 km/h. Original User Guide | Pedelec Integrale 0.5 Version 1 EN-7...
  • Page 8: Lights

    Rear The large reflector is marked with a Z. It can be integrated in the rear light. Reflector Per pedal Yellow They reflect light in both directions (forwards and backwards). EN-8 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 9: Replacement Bulbs

    Fluctuations in consumption and battery power as well as a reduction of capacity  6.3.1.2 Capacity Page EN-51 due to the bicycle’s age are commonplace and technically unavoidable, and as such do not constitute material defects. Original User Guide | Pedelec Integrale 0.5 Version 1 EN-9...
  • Page 10: Pedelec Weight

    Weight of the rider** Pedelec Integrale 0.5 130 kilograms Max. 102 kilograms Pedelec Integrale 0.5 XXL 170 kilograms Max. 142 kilograms ** for a Pedelec weighing 28 kilograms. *dependent on model EN-10 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 11: The Pedelec And Its Components

    Seat stay Front light Chain stay Shock absorber Seat tube Mudguard Integral battery and Fork docking station Front wheel brake Down tube Power jack Spokes Battery charger *dependent on model Original User Guide | Pedelec Integrale 0.5 Version 1 EN-11...
  • Page 12: General Safety Information

    Only use the bicycle for its intended purpose  V. Intended use Page EN-9. Otherwise, the component failure may result. If this happens whilst you are cycling, you could injure yourself very seriously or even die. EN-12 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 13 Always remove the battery before starting to work on the Pedelec. The Pedelec could switch on unexpectedly and you could be seriously injured. Original User Guide | Pedelec Integrale 0.5 Version 1 EN-13...
  • Page 14: Protection From Theft, Manipulation And Loss

    A coded bike also makes it especially for long periods. If possible, park your Pedelec easier to identify the owner. in private or communal garages or individual bike lockers which have surveillance. EN-14 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 15: Before Your First Ride

    Adjusting the Pedelec to your height. If the bike is not correctly 3. Tighten both pedals towards the front wheel to a torque of 40 Nm. adjusted to your height, you can lose control of the bike and fall badly. Original User Guide | Pedelec Integrale 0.5 Version 1 EN-15...
  • Page 16: Adjusting The Saddle Height

    If screws are overtightened, components can also be damaged. If no value is shown on the component, use the torque settings from Section  9. Torque settings Page EN-63 EN-16 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 17: Moving The Saddle

    If screws are overtightened, components can also be damaged. If no value is shown on the component, use the torque settings from Section  9. Torque settings Page EN-63 Original User Guide | Pedelec Integrale 0.5 Version 1 EN-17...
  • Page 18: Tilting The Saddle

    Squeeze the front brake and move the wheel backward and forward. If the headset is too loose, there will be significant bucking at the lower spacer. EN-18 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 19 3. b) Loosen the headset (increase M3 screw the bearing play): Turn the M4 screw upper spacer clockwise until you achieve the desired bearing play. Hold the lower spacer tight with your thumb and forefinger. Original User Guide | Pedelec Integrale 0.5 Version 1 EN-19...
  • Page 20: Switching The Lights On And Off

    6. If the light beam hits the wall above the height marking, it will blind the oncoming traffic. The brightest part of the light beam should preferably be midway between the ground and the height marking. EN-20 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 21: Braking

    Check the chain for signs of wear before every trip. A worn or damaged chain can break. If this happens while you are riding the bike, you can easily injure yourself. Original User Guide | Pedelec Integrale 0.5 Version 1 EN-21...
  • Page 22: Checking For Chain Wear

    3. Then remove the old chain oil with a dry cloth. 4. Now you can oil the chain. Follow the application instructions from the chain oil supplier. 5. When you have finished, turn the crank to distribute the chain oil. EN-22 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 23: Wheel

    Note that the motor comprises an additional weight, and as result in total loss (break-off of the cables). All warranty and a result, the rear wheel will be heavier than usual. guarantee claims would be voided in this case. Original User Guide | Pedelec Integrale 0.5 Version 1 EN-23...
  • Page 24: Attaching Wheels With Quick-Release Axles

    3. Hook the quick-release skewer into the slot and turn it anticlockwise until the quick-release axle protrudes from the axle hole about 1 cm. 4. Lift out the front wheel and remove the quick-release axle. EN-24 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 25: Rims

    (pounds per square inch). You can measure the tyre pressure yourself by using a tyre gauge. Alternatively, you can contact your cycle dealer. Original User Guide | Pedelec Integrale 0.5 Version 1 EN-25...
  • Page 26: Suspension Fork

    ‘LOCK’ (or alternatively: $). To reacti- vate the suspension, turn the control to the ‘OPEN’ position. Suspension locked LOCK/ OPEN Suspension activated EN-26 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 27: Before Every Trip

    Handlebars / front stem Check they are seated securely. Check that the bell is working and attached correctly and securely. Wheels Check the condition (damage, foreign bodies), concentricity and pressures of the tyres. Original User Guide | Pedelec Integrale 0.5 Version 1 EN-27...
  • Page 28: Drive Unit, Display And Easy-Reach Control

    Drive unit Type Brushless electric motor Nominal power 250 Watt (650 Watt) Nominal torque 12 Nm Max. torque 40 Nm Nominal voltage 36 V EN-28 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 29 48 mm x 64 mm x 19 mm Weight (incl. cables) 55 g Interfaces Connection to PC with diagnostics software Mechanical / electrical con- Rotary bayonet lock, corrosion-resistant contacts, spring-mounted tacts Protection class IP67 Weight 51 g Original User Guide | Pedelec Integrale 0.5 Version 1 EN-29...
  • Page 30: Switching On The System

    In order to protect your Pedelec from unauthorised use by third parties or from theft, the display should always be removed from the handlebar when not in use. EN-30 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 31: Attaching And Removing The Display

    This will disconnect the electrical connection, and the display can then be removed. For 4. Turn the display clockwise by 90 degrees. For 1. Turn the display on the mounting plate counterclockwise by approx. 90 degrees. Original User Guide | Pedelec Integrale 0.5 Version 1 EN-31...
  • Page 32: Mounting Plate

    Ensure that the rubber cover on the underside is always completely inserted and seals the connector. If the display is not completely sealed, humidity can penetrate inside or damage the display. EN-32 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 33: Bloks Display 20: Overview And Basic Functions

    Recuperation 5.10.1 BLOKS display 20: Assist mode and Recuperation Page EN-34 Lighting on  5.11.3 BLOKS display 20: Lights Page EN-38 Warning triangle  5.10.3 BLOKS display 20: Warning triangle Page EN-35 Original User Guide | Pedelec Integrale 0.5 Version 1 EN-33...
  • Page 34: Bloks Display 20: Assist Mode And Recuperation

    Medium current which is used to charge the battery. This will at the same time power generate a gentle braking effect. Recuperation is working at high High power EN-34 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 35: Bloks Display 20: Lighting On

    Please note that each level may not correspond to 20% precisely. Cycling time If three of the five levels are shown, for example, the battery is more than half full, but not necessarily exactly 60% full. Original User Guide | Pedelec Integrale 0.5 Version 1 EN-35...
  • Page 36: Resetting The Journey Counter

    The Display 20c has three screen types: Main display, Trip display and to ride the Pedelec. Power display. Pressing the button on the easy-reach control allows you to switch between these screens. EN-36 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 37: Bloks Display 20: Main Display

    Cycling time: Displays the cycling time since you last reset the journey counter  5.10.8 Resetting the journey counter Page EN-36 Speed Push assistance  5.5 Push assistance Page EN-30 Range  6.4.1 Range Page EN-53 Assist level/Recuperation level Original User Guide | Pedelec Integrale 0.5 Version 1 EN-37...
  • Page 38: Bloks Display 20: Trip Display

    Displays pedalling frequency (rotations per minute) Inspection Frame ID Inspection The Power display shows nutrition values which may Charge cycles deviate from actual values by up to 20% depending on the selected Assist level. Cyclometer EN-38 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 39: Bloks Display 20: Trip

    3. To exit the menu, press the display button briefly. You will be 2. c) If you want to return directly to the main display, press the returned to the main display. display button. Original User Guide | Pedelec Integrale 0.5 Version 1 EN-39...
  • Page 40: Bloks Display 20: Inspection

    2. c) If you want to return directly to the main display, press the button. display button. 2. c) If you want to return directly to the main display, press the display button. EN-40 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 41 To return to sub-level 1, tap “Battery” or press the display display button. button. c) If you want to return directly to the main display, press the display button. Original User Guide | Pedelec Integrale 0.5 Version 1 EN-41...
  • Page 42 2. c) If you want to return directly to the main display, press the display button. Time & Date menu item This menu item allows you to set the time and date on the display. EN-42 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 43: Bloks Display 20: Assist Mode

    This will at the same time Assist function generate a gentle braking effect. Level 5 is working at Very high maximum power Original User Guide | Pedelec Integrale 0.5 Version 1 EN-43...
  • Page 44: Transporting Your Pedelec

    Bus, train and plane: Find out from your travel company working at low Medium well in advance if their regulations allow you to take your power Pedelec with you. Recuperation is working at high High power EN-44 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 45: Trailer Bikes And Trailers

    5.12.3 Luggage rack Position Over the rear wheel Maximum carrying capacity 15 kg* Tested in accordance with DIN EN 14872. Original User Guide | Pedelec Integrale 0.5 Version 1 EN-45...
  • Page 46 The recommended storage a flap. One can be fitted later. Please contact your cycle temperature range is from 18 to 23°C. dealer. Visit http://www.racktime.com for more luggage rack accessories. EN-46 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 47 Otherwise, there is a risk of mishandling with consequential very serious injuries. Original User Guide | Pedelec Integrale 0.5 Version 1 EN-47...
  • Page 48: Technical Details

    Fire extinguishers with metal fire powder (Class D) are more suitable. If it is possible to take the battery safely outside, smooth the fire with sand. EN-48 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 49 Please contact your cycle which looks fine on the outside should, therefore, also be subjected to dealer if you have any questions about transportation. an inspection. Please contact your cycle dealer. Original User Guide | Pedelec Integrale 0.5 Version 1 EN-49...
  • Page 50: Overview And Basic Functions

    0 to +40°C information on the battery. when charging Storage temperature -10 to +50˚C Permissible ambient temperature in -10 to +40˚C Battery button operation Recommended storage temperature 18 to 23˚C EN-50 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 51: Battery Charge Level

    1. Press the battery button for 3 seconds. The maximum available  8.2 Battery Page EN-61. battery may be faulty capacity (state of health) of the battery will be displayed. Original User Guide | Pedelec Integrale 0.5 Version 1 EN-51...
  • Page 52: Inserting The Battery

    50 %). 6.3.3 Unlocking and removing the battery 1. Insert the battery from above into the holder. 1. Twist the key anticlockwise. The lock is now open. EN-52 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 53 Switch on a low gear in good time to maintain constant cadence, especially when starting. Your fitness level: The fitter you are, the less assistance you will need. Original User Guide | Pedelec Integrale 0.5 Version 1 EN-53...
  • Page 54: Storage

    The recommended storage through rain. The battery is sealed to prevent moisture and spray temperature range is from 18 to 23°C. water from entering. EN-54 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 55: Safety Information

    Further consequences can include malfunctions and a limited battery life. You can find a list of approved batteries in  6.2 Technical details Page EN-50. Original User Guide | Pedelec Integrale 0.5 Version 1 EN-55...
  • Page 56 An overheated battery is damaged and may not be used again. Always stay with the charger when it is in use. EN-56 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 57: Functions

    4. The charger switches off once the battery is fully charged. The green LED on the charger is continually on . The LEDs on the battery will go Mains connector out. Original User Guide | Pedelec Integrale 0.5 Version 1 EN-57...
  • Page 58: Battery Display During Charging

    1. Store the battery charger in a dry, not excessively warm room. The charger should not be exposed to a direct sun. The recommended storage temperature range is from 18 to 23 °C. EN-58 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 59: Drive Unit, Display And Easy-Reach Control

    Check that all connectors are correctly inserted, and check all cables for cable breaks, e.g. because of excessive kinks. e) Error message on the display e) Is there an error message on the display? If yes, please contact your cycle dealer. Original User Guide | Pedelec Integrale 0.5 Version 1 EN-59...
  • Page 60 In order to use the Pedelec, you will need to switch it on again manually after the automatic shutdown using the display will switch on automatically normal. the easy-reach control. for a few seconds before automatically switching off again. EN-60 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 61: Battery

    Go to the AXA website at www.keyservice.axasecurity.com and follow the instructions there. If you no longer have the key number, replacing the lock is the only option. Contact your cycle dealer for this. Original User Guide | Pedelec Integrale 0.5 Version 1 EN-61...
  • Page 62 The battery may have to be replaced. Do not switch on the Pedelec when you are riding. Otherwise, the motor can stop and you will not be provided with the full assist level. EN-62 Original User Guide | Pedelec Integrale 0.5 Version 1...
  • Page 63: Charger

    If no values are shown on the component or component manuals, use the www.kalkhoff-bikes.com/de/service/dealer-search.html torque settings from the following table. User guides, service book and declarations of conformity are available for download in PDF format at: www.derby-cycle.com/de/downloads/downloads.html Original User Guide | Pedelec Integrale 0.5 Version 1 EN-63...
  • Page 64 49661 Cloppenburg, Germany + 49 (4471) 966-0 info@derby-cycle.com www.derby-cycle.com © Copyright, reprinting, reproduction and distribution, even in part, are allowed only with the permission of Derby Cycle Werke GmbH. Subject to misprints, errors and technical alterations. 1973K0018036 EN-64 Original User Guide | Pedelec Integrale 0.5 Version 1...

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