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Summary of Contents for PRO Scientific P Series
- Page 1 PRO Scientific Inc. 99 Willenbrock Road, Oxford, Connecticut 06478, USA Phone: (203) 267-4600 Fax: (203) 267-4606 Homogenizer Operator’s Manual P Series...
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Page 2: Table Of Contents
Maintenance & Service: ....................4 Environmental Conditions: ..................... 4 Safety ..........................4 Safety Information: ......................4 Stainless Steel P Series Homogenizer Introduction ............5 Specifications: ......................... 5 Motor Unit Contents: ...................... 5 P Series Series Operation Instruction ................. 6 Unpacking: ........................6 Assembling The P Series Homogenizer: ................ -
Page 3: Warranty
Liability is limited to repair or replacement of the unit at PRO Scientific discretion. This warranty is in lieu of all other warranties either expressed or implied. -
Page 4: Maintenance
3) Any servicing of the homogenizer motor unit, except brush replacement, should be performed by the PRO Scientific Service Department. 4) Use of any accessories or attachments other than those supplied by the manufacturer may be hazardous. -
Page 5: Stainless Steel P Series Homogenizer Introduction
Electrical Requirements: 120 Volts 50/60HZ 20 Amps OR 220 Volts 50/60HZ 10 Amps Motor Unit Contents: The P Series Homogenizer unit consists of the following: 1. Motor Unit with Built-in Closed Loop Speed Control 2. Motorized PRO TRAC Stand Assembly 3. -
Page 6: P Series Series Operation Instruction
Homogenizer. Unpacking: The P Series Homogenizer is shipped in a specially designed foam pack for added protection during shipping. Remove all parts from the shipping container and inspect for damage or missing parts. If any is defective or missing, contact PRO Scientific Inc. -
Page 7: Programming The P Series
Programming the P Series: The front panel of the motor unit consists of a 21 position keypad and a LCD. All directions as well as all keypad entries are displayed on the LCD. The actual rpm display is rounded to the nearest 100. Therefore the display is always within +/- 50 RPM of actual speed. -
Page 8: Manual Mode
MANUAL MODE 1. Press MAN to activate the manual mode. 2. Press RUN to start the motor or CLEAR to abort. 3. Press the UP ARROW or the DOWN ARROW to increase/decrease the motor speed. 4. Pressing the UP ARROW for one beep will increase the speed by 100 RPM. Pressing the DOWN ARROW for one beep will decrease the speed by 100 rpm. -
Page 9: Auto Up Mode
AUTO UP MODE 1. Press UP to activate auto-up mode. 2. Enter the desired rpm using the numerical keys. Enter rpm: 00000 Press CLEAR to clear display Press ENTER to accept rpm setting Press STOP to abort and return to start up display 3. -
Page 10: Auto Down Mode
AUTO DOWN MODE 1. Press DOWN to activate Auto DOWN mode. Enter the desired run time using the numerical keys. Timer: 00:00:00 3. Press ENTER to accept the time entered. 4. Enter the desired rpm using the numerical keys Enter rpm: 00000 Press CLEAR to clear display. -
Page 11: Program Mode
PROGRAM MODE 1. Press PROGRAM to activate the PROGRAM Mode. 2. The following will display: Load From Memory 1 = Yes 5 = No 3a. To load a saved program press 1. And follow the following saved program recall instructions. 1. - Page 12 10. Enter the desired rpm using the numerical keys for each cycle. Enter rpm: 00,000 Cycle 1 of 3 Total Number Current Cycle being entered of cycles 11. Press CLEAR to clear the display and re-enter the rpms. 12. Press ENTER to accept the rpm settings. 13.
- Page 13 Cycle 1 The RUN time is set for 54 seconds. The speed is set for 10,000 rpm The PAUSE time is set for 9 seconds To accept the values as they are press ENTER and the display will show the settings for the next cycle.
- Page 14 22. At the end of the program run the REVIEW PROGRAM / CONTINUE screen is displayed. Press CLEAR to activate the start up display). Press RUN, the program will go to step 16 above. Keys active in the PROGRAM MODE 0-9 Used to enter rpm setpoint ENTER Used to accept rpm setpoint RUN Used to start the motor, or resume after pressing PAUSE...
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Page 15: Generators/Sealed Chambers Recommended
Generators/Sealed Chambers Recommended: 02-05075 5 mm Diameter x 75 mm Long Flat Bottom Generator 02-07075 7 mm Diameter x 75 mm Long Saw Tooth Bottom Generator 02-07095 7 mm Diameter x 95 mm Long Saw Tooth Bottom Generator 02-07120** 7 mm Diameter x 120 mm Long Saw Tooth Bottom Generator 02-07150** 7 mm Diameter x 150 mm Long Saw Tooth Bottom Generator 02-10105... - Page 16 sample height to be homogenized to ensure that your sample height is equal to or greater than half of the generator length. 02-070MG-12 Multi-Gen 7mm 316 stainless steel generators (12/pk) 02-070MG-24 Multi-Gen 7mm 316 stainless steel generators (24/pk) 02-070MG7XL-12 12-pack of MULTI-GEN 7XL generators ST-2 Sealed Tube Assembly W/5 mm Generator For 1.5/2.0 ml 15-32002 Tubes...
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Page 17: Pro Generators Introduction
PRO Generators Introduction Description: PRO Scientific believes that as homogenizing requirements increase from hand held units to bench top laboratory units, interchangeability of generators is a necessity. All of the PRO generators will fit any of the PRO homogenizers. The ability to scale-up in size is important, therefore, all of the generators are designed with this in mind. -
Page 18: Operating Procedures
6) To disconnect the generator from the motor unit, remove the safety clip, push the generator up into the motor collar as far as possible and turn the generator clockwise ½ turn. The generator will be pushed out of the motor collar by the force of the internal spring. Operating Procedures: 1) The generator may be used with either an open chamber or within a sealed chamber assembly. -
Page 19: Cleaning And Lubrication
Cleaning and Lubrication: 1) Cleaning - Immediately after you have finished working with the generator, the generator must be cleaned so that the substance residues do not stick to the rotor and stator and allow small bacterial cultures to form in undesirable places. For this purpose, the generator should be run in a solvent, which dissolves the substance residue and does not harm the components. -
Page 20: Assembly Of The Generator
c. Remove the rotor shaft collar assembly by loosening the setscrew located in the side of the rotor shaft collar from the rotor shaft using the hex wrench end of the screwdriver tool (Do not unscrew the setscrew from within the rotor shaft collar assembly). d. - Page 21 8) With the rotor knife attached, place the generator with the blade end downward onto a flat surface. Loosen the setscrew located on the side of the rotor shaft collar. Push the rotor shaft collar downward until the PTFE washer is in contact with both the bottom of the rotor shaft collar and the top of the upper bearing.
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Page 22: Pro Multi-Gen Introduction
PRO Multi-Gen Introduction PRO Multi-Gen Adapters And Generators: The Multi-Gen generators and adapters have been designed to allow continuous processing without having to clean or decontaminate the generator between samples. Constructed with 316 stainless steel and PTFE, the Multi-Gen generator can be autoclaved assembled or in parts. -
Page 23: Pro Sealed Chamber Assembly Introduction
PRO Sealed Chamber Assembly Introduction Sealed Chamber Assembly with a Blade: The sealed chambers are by far the industry’s safest method of homogenizing with either a blade or a rotor stator generator. The unique design of the sealed chamber assembly does not allow the user to operate the system with the blade exposed. The blade assembly can not be engaged to the drive motor unless the chamber is attached. -
Page 24: Using The Chamber Assembly With A Blade
WARNING: Even when the homogenizer uses the sealed chamber assemblies, the chamber assembly should still be operated only with the bottom of the chamber assembly resting on the tabletop, the bottom of the cooling/heating vessel or the top of a height block. g. -
Page 25: Cleaning And Lubrication
above 5,000 rpm by immersing the chamber in an ice bath or similar cooling vessel. 2) Ball Milling - At revolutions below 5,000 rpm, particles may be broken down by using hard materials, such as glass beads. The homogenizer will act as a “ball mill”... -
Page 26: Pro Generator Index: Drawings And Part List
PRO Generator Index: Drawings And Part List 5mm, 7mm, and 10mm Generators: Use the drawing below to assist with the generators listed. Part Size Rotor Rotor PTFE Upper Middle Tube Lower Rotor Number mmXmm Collar Shaft Washer Bearing Bearing Bearing Knife Collar 02-05075... -
Page 27: 20Mm Generators
20mm Generators: Use the drawing below to assist with the generators listed. Part Size Rotor Rotor PTFE Upper Middle Tube Lower Rotor Number mmXmm Collar Shaft Washer Bearing Bearing Bearing Knife Collar 02-20105 20 X 105 07-00150 05-20105 99-03302 03-10001 08-20105 03-11005 04-20150... -
Page 28: 30Mm, 37Mm, 43Mm & 59Mm Generators
30mm, 37mm, 43mm & 59mm Generators: Use the drawing below to assist with the generators listed. (30mm X 200mm) Part Size Rotor Rotor PTFE Upper Middle Tube and Rotor Lower Rotor Number mmXmm Collar Shaft Washer Bearing Bearing Collar Head Bearing Knife 02-30115... -
Page 29: Pro Sealed Chamber Index: Drawings And Part List
PRO Sealed Chamber Index: Drawings and Part list ST Series: Use the drawing below to assist with the sealed chambers listed. (5ml, 16ml, 19ml, and 50ml) Part Size Vol. Cover Shaft Polypropylene Cage Seal Number Assembly tube 15-32005 0.2-3 14-01150 02-05075 11-03050 11-02053... -
Page 30: Stainless Steel
Stainless Steel: Use the drawing below to assist with the sealed chambers listed (600 ml) Part Number Size Vol. Cover Shaft Plug Gasket S.S. Assembly Chamber 15-02070-10 10-65 14-01500 02-10115 14-11701 99-00022 11-00700 15-02600-20 40-500 14-01600 02-20150 14-11601 99-00021 11-00600 15-02600-30 40-500 14-01600... -
Page 31: Stainless Steel With Blade
Stainless Steel with Blade: Use the drawing below to assist with the sealed chambers listed. (600ml) “O” Ring Part Size Vol. Cover Insert Plug Gasket Rotor Rotor Washer Number Collar Shaft 15-09070 10-65 14-02700 14-02701 99-00022 07-00150 05-02115 99-05016 99-03302 15-09600 40-500 14-02600... -
Page 32: Glass
Glass: Use the drawing below to assist with the sealed chambers listed. Part Number Size Vol. Cover Shaft Plug Gasket Adapter Glass Assembly Chamber 15-12473-20 30-450 14-01600 02-20115 14-11001 99-00021 14-00002 11-01470 15-12473-30 30-450 14-01600 02-30115 14-11001 99-00021 14-00002 11-01470 15-12946-20 50-800 14-01600... -
Page 33: Glass Blade
Glass Blade: Use the drawing below to assist with the sealed chambers listed. (473ml and 946ml) “O” Ring Part Size Vol. Cover Insert Plug Gasket Rotor Rotor Washer Number Collar Shaft -(5)- -(6)- 15-19473 50-450 14-02600 14-00003 14-12001 99-00021 07-00150 05-02150 99-05016 99-03302...
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