Waeco ADLER /BARBOUR SERIES Installation & Operating Manual
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Waeco ADLER /BARBOUR SERIES Installation & Operating Manual

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Installation &
Operating Manual
It's a perfect mate!
WAECO USA • Clinton, CT • www.waecousa.com
Contents, specifications and availability are subject to change without notice.
For ADLER/BARBOUR SERIES
›
ColdMachine™
SuperColdMachine™
Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com
WAECO USA, Inc.
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Summary of Contents for Waeco ADLER /BARBOUR SERIES

  • Page 1 Operating Manual For ADLER/BARBOUR SERIES › ColdMachine™ SuperColdMachine™ It’s a perfect mate! WAECO USA • Clinton, CT • www.waecousa.com WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.

  • Page 2: Table Of Contents

    • PowerPlate stainless steel holdover evaporators • Analog type thermostatic controls (standard) SuperColdMachine™ • Digital type thermostatic controls (optional) WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.

  • Page 3: Introduction

    “bin” (or custom-formed “L”, “U”, or “flat”) with connecting tubeset and couplings (also precharged with R134a refrigerant). Mounts inside the space to be refrigerated. WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.

  • Page 4: Unpacking Equipment

    (see Wire Size Table in this manual) *Alternatively, two (2) adjustable wrenches, 10” size WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.

  • Page 5: Duct Kits And Powerduct Kits

    Increase the size of the outlet opening by at least 1/3 (ie: to about 100 square inches or more) to compensate for the teak louver obstruction. WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.

  • Page 6: Mounting The Condensing Unit

    The small size evaporator systems (VD-150 or VD-151) will generally work only if the total box volume is under 6 cubic feet. WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.
  • Page 7 9 ice trays only and no frozen food. cubic feet). Minimum 4” of insulation is mandatory, all surface including lids and countertops. WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.

  • Page 8: Horizontal Applications

    Standoffs (1”) and mounting screws (1-3/4”) are supplied. Allow clearance for the freezer door to swing open. WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.

  • Page 9: Mounting The Evaporator

    INSIDE OF BOX Fill space with SEALING HOLE scrap Insulation IN ICEBOX REFRIGERANT COUPLINGS Male Couplings Female Couplings WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.
  • Page 10 (4 supplied). • Keep the tube set and harness out of bilge water and protected from chafe and vibration. WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.
  • Page 11 20% Connected 50% Connected Final Sealing Area Final Sealing Area connected prior to connected after torquing torquing 100% Connected WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.
  • Page 12 Don’t stop if this happens—just continue until the couplings feel very tight. The final seal is metal-to-metal). WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.

  • Page 13: Installing The Analog Thermostat

    The sensing tube from the thermostat must be formed into a 2-1/2” “J” and clamped between the plastic plate and metal plate WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.

  • Page 14: Installing The Digital Thermostat

    4-pin phone plug. This plug mates with the phone jack (socket) located on the face of the electrical box on the condensing unit and marked “T” STAT CONNECTION. WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com...

  • Page 15: Mounting The Powerplate

    Put your wrenches on the coupling bodies only! WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.

  • Page 16: Electrical Considerations

    The pump runs dry, its impeller shaft locks up, the pump motor stalls. The result is a damaged pump bear- ing requiring replacement (available from WAECO USA). When you select “water pump on” using the switch panel The “pump / fan” fuse may or may not blow. If it does,...

  • Page 17: Water Cooled Optional Package/Installation

    POSITIONS ARE PERMITTED! UNacceptable Alignment Discharge Inlet Base Vertical Discharge Base Horizontal Discharge Points UP is approx. Horizontal WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.

  • Page 18: Battery Recommendations

    A WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.

  • Page 19: Voltage Drops

    (*) NOTE: The main fuse on the CM or SCM junction box is 15 amp. WAECO calls for a 15 amp breaker in the (+) DC supply for several reasons: The breaker will generally trip before the fuse will blow, thus saving a crawl through the bilge.

  • Page 20: Wiring Diagrams

    WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.
  • Page 21 WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.
  • Page 22 WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.
  • Page 23 WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.

  • Page 24: Operation Of System

    20% of its charge in a day. • Keep the battery post clamps tight, clean and free from corrosion. WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.

  • Page 25: Winter Operation

    • CALIBRATION (CAL) Factory calibrated to a certified standard. Do not alter or change. WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.

  • Page 26: Electronic Module Protection System

    WAECO USA’S TECHNICAL ASSISTANCE DEPARTMENT Monday through Friday 8am to 5pm EST Tel: (860) 664-4911 Fax: (860) 664-4912 WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.

  • Page 27: Troubleshooting Guide

    Correct polarity Pressure too high Wait, try again Faulty electronic module Replace module Faulty compressor Call WAECO USA (860.664-4911) Faulty / shorted delay Replace PCB inside stainless steel electrical box Compressor and fan attempt Low voltage at unit: C/o=9.6V Charge battery to start as shown by momentary C/in=11.0V...
  • Page 28 *NOTE: FEDERAL LAW PROHIBITS SERVICING OF THIS REFRIGERANT CIRCUIT BY NON-CERTIFIED OPERATORS. PLEASE CALL WAECO USA’S TECHNICAL SERVICE DEPARTMENT FOR ASSISTANCE. WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.
  • Page 29 Thermostat control set too cold Turn knob (analog) to lower continuously, food in refrigerator number, and if digital re-program freezes Thermostat shorted, defective or Call WAECO USA (860.664-4911) malfunctioning Box very small or unusually Install partition between well insulated evaporator and perishable food...

  • Page 30: Procedure For Removing Compressor Unit

    Remove the tubeset, first removing the soft self-sealing mastic at the box exit. Coil the tubeset carefully around a 12” diameter cylindrical object. WAECO USA, Inc. Tel. (860) 664-4911 • Fax. (860) 664-4912 • www.waecousa.com Contents, specifications and availability are subject to change without notice.

  • Page 31: Warranty

    Should your new WAECO USA or ADLER/BARBOUR product not perform properly, please refer to the trouble shooting section WAECO USA, Inc. warrants its products to be free of defects in of your owner’s manual first. materials and workmanship for the periods specified below subject to the specified conditions and limitations.
  • Page 32 WAECO USA, Inc. P.O. Box #497 8 Heritage Park Road Clinton, CT 06413 Tel. (860) 664-4911 • Fax. (860) 664-4912 www.waecousa.com...

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