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Table of Contents
Related Manuals for Boyertown Furnace Solaia SL375
Summary of Contents for Boyertown Furnace Solaia SL375
- Page 1 INSTALLATION AND OPERATOR’S MANUAL SL375 T SL7175 IRED RON BOILERS Keep these instructions with the boiler at all times for future reference OYERTOWN URNACE PO Box 100 PA 19512 OYERTOWN, 1-610-369-1450 www.boyertownfurnace.com 1-10-06...
- Page 2 Denotes presence of a hazard which, if ignored, will result in severe personal injury, Danger death or property damage Denotes presence of a hazard which, if ignored could result in severe personal injury, Warning death or substantial property damage. Denotes the presence of a hazard, which if ignored, could result in minor personal Caution injury or property damage Intended to bring attention to information, but not related to personal injury or property...
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Page 3: Table Of Contents
Table of Contents Ratings and Data………………………………………………………………………4 Clearances……………………………………………………………………...5 Ventilation and Combustion Air………………………………………………………5 Boiler Assembly………………………………………………………………...6 Temperature control Installation and Adjustment Boiler Trim Piping Jacket Installation System Piping………………………………………………………………...……….9 Bypass Piping Low Water Cut-Off Relief Valves Expansion Tanks Venting Systems……………………………………………………………………...10 Chimney Venting Direct Venting Burner Installation……………………………………………………………….…...14 Oil Tank and Piping……………………………………………………………….….15 Wiring…………………………………………………………………………..……..15... -
Page 4: Ratings And Data
Ratings and Data Boiler Model No. SL375 Firing Rate - #2 Fuel 0.75 Input BTU/HR 105,000 DOE Capacity BTU/HR 91,000 Net IBR Rating BTU/HR 79,000 Net Rating Sq. Ft. AFUE Rating 85.5 Water Capacity Approx. Shipping Weight Cabinet Height Cabinet Width Cabinet Length Supply Outlet Height C.L. -
Page 5: Clearances
Installation Clearances WARNING Boilers in rooms shall be installed with the clearances from combustible materials not less than indicated below. Combustible materials are those made of or surfaced with wood, compressed paper, plant fibers, plastics, or other material that will ignite and burn, whether flame proofed or not, or whether plastered or not. -
Page 6: Boiler Assembly
hundred (100) square inches. These openings must freely communicate with the interior areas having adequate infiltration from the outside. When the boiler is installed in a confined space and all air is provided from the outdoors, the confined space shall be provided with two permanent openings, one commencing within 12 inches from the top, and one commencing 12 inches from the bottom of the enclosure. -
Page 7: Temperature Control Installation And Adjustment
the crated boiler to the carrier in good condition. ANY CLAIMS FOR DAMAGE OR SHORTAGE IN SHIPMENT MUST BE FILED IMMEDIATELY against the carrier by the consignee. Temperature Controls Installation and Adjustment 1. After cabinet installation is complete install the temperature control on the right side of the boiler. a) Carlin Aquastat –... -
Page 8: Jacket Installation
1. Open Cabinet Parts Box Check for damages. Damage claims must be filed immediately with carrier. 2. Install the (4) 3/4” OD x 1-9/16” bottom bracket spacers onto the tie rods, followed by the bottom brackets, with the tabs pointing outward, which are fastened in place with the 10mm nuts provided. 3. -
Page 9: System Piping
System Piping Important… INSTALLATION MUST BE PERFORMED BY TECHNICALLY QUALIFIED SERVICEMEN SOLAIA BOILERS HAVE A MAXIMUM OPERATING PRESSURE OF 58PSI NOTE: If normal operating pressures are greater than 30psi please contact the manufacturer for required trim. Pipes that are connected to boiler fittings must be supported and placed so that they do not create stresses on the boiler fittings themselves. - Page 10 VENTING WARNING Failure to follow all instructions can result in flue gas spillage and carbon monoxide emissions, causing severe personal injury or death. All chimneys must meet the requirements of NFPA 211 and NFPA 31 Chimney The boiler must be connected to an adequate chimney or an approved venting system in accordance with these instructions.
- Page 11 Evidence of potential or existing chimney damage should be determined by visual inspection of the chimney and liner. Exterior indicators such as missing or loose mortar/bricks, white deposits on the brick or water stains on the interior building walls should be investigated further. The operational flue temperatures for º...
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Page 12: Direct Venting
With the burner operating, use a draft gauge to adjust the regulator to the proper setting (see instructions enclosed with draft gauge to adjust the regulator to the proper setting). When the burner air supply and draft are properly adjusted, the draft in the flue should be a negative .02" W.C. to negative .04” W.C. Two or more oil burning appliances each equipped with a safety control may be permitted to be connected to one common chimney if sufficient draft is available for the safe simultaneous removal of all products of combustion. - Page 13 3. COMBINATION AIR INTAKE/VENT SYSTEM The vent system consists of 10, 15, or 20 foot lengths of 5” single wall flexible stainless vent piping, or 10 or 15 foot lengths of double wall insulated flexible stainless vent piping and an equal length of 4” air intake piping and a stainless steel intake/vent termination end.
- Page 14 The purpose of the damper is to act as a vacuum breaker in the event of a blockage in the air intake. NOTE: The balance weight of the vacuum relief valve must be installed in a level position and adjusted to lightly close while burner is operating.
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Page 15: Burner Installation
When using the Beckett AFG oil burner on the three or four section boiler, the opening in the refractory on the door must be enlarged to insert the oil burner without damaging the door refractory. -
Page 16: Oil Tank And Piping
Oil Tank and Piping Oil tanks and piping should be installed in accordance with the National Board of Fire Underwriters and local codes. Connection of the flexible oil line to burner must be positioned to permit easy opening of the burner swing door. -
Page 19: Swing Door
Riello Burner - Remove the burner Molex wiring harness from the right side of the burner and install on the left side of the burner. Beckett Burner – Remove the Molex wiring harness from it’s existing position in the burner junction box and place it in the knock out marked number 2. -
Page 20: Start Up
Carlin 90200A Temperature Control 1. The Carlin 90200A temperature control functions as a high limit only. Start-Up Note: Do not attempt to start the burner if excess oil has accumulated. Note: Do not use gasoline, crankcase draining or any oil containing gasoline. 1. - Page 21 Should draft conditions vary, lint accumulate in the fan, heavier oil delivered, or other adverse conditions be encountered you will have a reasonable margin of built in protection before smoke generation begins. Boiler Burner SL375 Riello F5 .65x80 Beckett AFG .60x70...
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Page 22: Maintenance
1. High limit control - Remove the temperature control cover as needed and note temperature setting. With the burner running reduce the high limit setting until the burner shuts off. Return the high limit to its original setting. 2. To check the primary control and flame sensor shut off oil supply with hand valve while burner is running, fifteen seconds after flameout, the safety switch locks out, ignition stops and the oil valve should close. -
Page 23: Vent System
2. Clean nozzle assembly and all air handling parts. 3. Check spacing and condition of ignition electrodes. Clean and replace as required. 4. Nozzles should be inspected every year for plugged orifices. If it is necessary to replace the nozzle, use only the specified nozzle to be sure that the replacement meets spray specifications for the boiler burner combination. -
Page 24: Trouble Shooting Guide
Trouble Shooting Guide Burner Will Not Start Thermostat Set Above Room Temperature High Limit Set on Aquastat to 180 Deg. Min. 110 Volts between L1 and L2 at Aquast 110 Volts between B1 and B2 at Aquastat 110 Volts at Burner Refer to Oil Check Molex... - Page 25 Burner Goes Off On Safety Oil Tank Full Bleed Oil Lines Oil Flows Freely Check All Fitting Air in Oil Lines Pump Pressure to Burner Spec. Spark Established Nozzle Clean Matches Burner Setting Air Setting Match Preliminary Settings Refer to Burner Manual for Control Troubleshooting Fuel Supply...
- Page 26 Item Qty. Description Riello F-5 Oil Burner Beckett NX Oil Burner Beckett AFG Oil Burner Heatwise PK-2 Oil Burner Heatwise SU2A Gas Burner Jacket Front Panel Temperature/Altitude Gauge Bushing 1/2” x 1/4” Left Side Jacket Panel Jacket Upper Bracket Jacket Top Panel Nipple 3/4”...
- Page 27 Solaia Residential Cast Iron Boiler Warranty First Year Limited Warranty for Solaia Residential Cast Iron Water Boilers Boyertown Furnace warrants that its residential cast iron water boilers are free from defects in material and workmanship under normal usage for one year from the date of original installation. If any parts are found to be defective in manufacture during this one-year period, Boyertown Furnace Company will supply a replacement for the defective part.
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Page 28: Installation And Service Check List
Boiler Model: _______________________ Installation Date: ______________________ Installer Name: ________________________ Boiler Installation □ Boiler level and in solid contact with floor? □ Boiler and burner wired per wiring diagram and National Electric Code? 120VAC wiring Type_____ Size _____ AWG □ Burner sealed to boiler? Mounting nuts tight? □... -
Page 29: Warranty
-----------------Cut and Return This Form or register online at www.boyertownfurnace.com----------------- Warranty Registration Boyertown Furnace Co. P.O. Box 100 Boyertown, PA 19512 Date Installed: ___________________________ Boiler Model No._________________________ Serial Number: ________________________ Name of Purchaser: _________________________________________________________________________ Purchaser’s Address: ________________________________________________________________________ ________________________________________________________________________ Dealer’s Name: _____________________________________________________________________________ Dealer’s Address: ___________________________________________________________________________ ___________________________________________________________________________...
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