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demi 1296-144 K User Manual

23 cm transverter

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Frequency range:
Noise Figure and Gain:
Power Output:
TXIF Drive level:
DC Power requirements:
DC Current drain:
Operational Overview
The DEM 1296-144 is a 23 cm to 144 MHz transmit and receive converter. It has a linear
output power of approximately 3 watts and may be achieved with as little as 10 mW or a maximum
of 10 W of IF drive with the correct IF configuration. The highlight of this transverter is the receive
section. The design uses a PHEMT that has a high-pass tuned input circuit biased for High IP3
output performance. It is followed by two 3 pole helical filters, a high output IP3 MMIC gain stage,
and a high level mixer with a IP3 output of +30 dBm. This design provides a sensitive low noise
receiver with superior out of band signal rejection that will tolerate IP3 input signals > +5 dBm!
Other improvements over the previous versions of 1296 transverters are in the Local Oscillator
and TX section. The base oscillator of the local oscillator circuit is housed in a shielded enclosure
on the circuit board. This shield coupled with the higher frequency base oscillator operation, (192
MHz), reduces the amount of spurious output while providing greater temperature stability. The
transmit section has improved filtering to eliminate all other spurious emissions. The DEM 1296-
144 has a built in transmit / receive relay on the RF side with provisions for external switching for
adding a high power amplifier or preamplifier to your 23 cm system. The 144 MHz IF levels and
options are adjustable on both transmit and receive with a dynamic range of approx. 25 dB. This
is useful for adjusting your maximum output power and setting the "S" meter level on your IF
receiver. The IF connections are via BNC connectors. Options have been provided for a key line
input PTT-H (+1 to 15 VDC) or PTT-L (a closure to ground) and auxiliary contacts on either
transmit or receive with a common line for many applications. The control, power, and auxiliary
connections are via RCA jacks. The 23 cm connectors are Type 'N' or SMA if separate TX and RX
ports are chosen. The 1296-144 is housed in our standard 4.125" x 1.875" x 7.75" extruded
aluminum enclosure that matches all of our other microwave transverters.
General Information
The detailed technical design information is posted in the library section of the Down East
Microwave Web site. The paper stresses the receiver's immunity to out of band signals and
covers the design stage by stage. The 1296-144 kits and PCB are supplied with a schematic and
component placement diagram. The PCB is made of 0.062" thick Fiberglass G10 material. It has
plated 1 oz. copper with plated through ground Vias and will only require a general understanding
of the circuit design accompanied by good construction practices to produce a great working
transverter. The circuit board alone may be assembled and used in many different configurations.
It is perfect for the experimenter in the 23 cm band and requires very little microwave expertise.
The PCB by itself doesn't require external mechanical support but will require a special
mounting technique. Down East Microwave will guaranty the performance of our circuit board
with your configuration but will not repair any transverters built from the 1296-144PCB unless
/Kits/1296-144CK.doc
DEM Part Number 1296-144 PCB, K and CK
23 cm Transverter PCB, Board Kit, and Complete Kit
Specifications
1296 MHz. = 144 MHz.
<1.5 dB NF, > 17 dB Gain with >+5dBm IP3 Input
3 watts. Lower levels with different configurations
1 mW to 10 Watts maximum dependant on IF configuration.
13.8 VDC nominal. 11 to 16.5 VDC operational.
500 mA to 2.5 Amps depending on output power level.
1
8/15/2011

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Summary of Contents for demi 1296-144 K

  • Page 1 DEM Part Number 1296-144 PCB, K and CK 23 cm Transverter PCB, Board Kit, and Complete Kit Specifications Frequency range: 1296 MHz. = 144 MHz. Noise Figure and Gain: <1.5 dB NF, > 17 dB Gain with >+5dBm IP3 Input Power Output: 3 watts.
  • Page 2 all components used are specified on the component list that accompanies the PCB when purchased! For a higher probability of success, and 100% support of Down East Microwave Inc., we recommend at the minimum, using the 1296-144K. The K (kit version) includes the PCB and all components required to produce a low transmit level 23 cm transverter.
  • Page 3 Assembly Tips It is recommended to read the entire document before you begin to assemble the kit, but the following few paragraphs is a compilation of assembly techniques used and required to assemble this kit. These various assemble techniques will be used for more than one component and may determine the outcome of this kit.
  • Page 4 Soldering surface mounted passive components such as chip resistors and capacitors: 1. Determine the component mounting position based on the assembly diagram. 2. Without the component, tin one of the mounting pads not shared by another component. (Flow a small amount of solder on it) 3.
  • Page 5 additional ¼" beyond the dowel. Form the two ¼" leads so they are pointing in the direction as shown in Figure 5. 1/4" Solder Tinned Area Solder Tinned Area 1/4" End view of formed coil Top view of normally formed coil, (4 turns shown) Figure 5.
  • Page 6 The component list is easier to update and maintain providing all users the latest improvements or changes to the design. Updates to the design will be maintained on the DEMI web site in the future. Now! Start the assembly! 1.
  • Page 7 7. Attach the PCB to the pallet. Use two 4-40 x 3/16” screws by the antenna connector and two 4-40 x 1/4 screws with #4 flat washers by the oscillator section. If you find solder interference between the PCB and the pallet, remove it by wicking or filing! 8.
  • Page 8 144 MHz. IF Configurations 1-250 mW Drive 200 mW-2W Drive 1-10W Drive Not Installed Not Installed 1ρF Not Installed 50Ω, 30W 50Ω, 30W Not Installed 220Ω, 1/4W 220Ω, 1/4W IF Connections, Common or Split Start the Testing Procedure All of the initial testing of the transverter is done with the pallet assembly only. Before you start verify that all components are installed except for the mixer, IC4 and the 50 ohm load.
  • Page 9 Test the receive voltages of the transverter first. Use the RX matrix below. LOCATION RX VOLTAGE Matrix referenced to Ground Junction of C47 and C48 +13.8 VDC +9.0 VDC ±0.2V Output of VR1 (+9) +5.0 VDC ±0.2V Output of VR4 (C66) Junction of IC1 and C7 Between 1.5 and 2.5.
  • Page 10 of F1 to the case. Position the shield as shown on the component placement diagram. If you are unsure about the shield shorting the F1 filter, you may cut a small notch in the shield by C12. The RX testing is as follows. Install IC4 now if not previously done. Connect the IF port of the transverter to a 144 MHz transceiver or spectrum analyzer and adjust R14 counter clockwise.
  • Page 11 Design Note #16 found in the library section of DEMI web site (www.downeastmicrowave.com). The modification is simple. After the shield is removed from the base oscillator section, remove the crystal and L2. Do not remove the PTC form the crystal!! Cut and remove the now empty pad still connected to R5 and R4 between the placement of L2 and the R4, R5 combination.
  • Page 12 When complete you may retest the RX and TX section and re-adjust the IF levels as desired. If complete, attach the lid and the 4 screws or you may also wish to install some or all of the user options. They are listed starting on the bottom of this page. Completion This completes the assembly and testing of the 1296-144CK.
  • Page 13 (greater than 300 Hz. After a 10 minute warm up), record its tendencies and consult DEMI with the problem. Stability is the function of temperature and component tolerance. If you are sure the LO section is assembled correctly we can help.
  • Page 14 Conclusion We hope you had fun with this kit and that you enjoy many hours of operation with this transverter. The goal of this kit was to economically provide the radio amateur with the highest performance available in a 23 cm transverter while maintaining a compact and portable design. We wish you years of fun and excitement working many contacts both local and DX! Good luck on the band! DEM 1296 -144K and CK Component List...
  • Page 15 BAG 4 CONTENTS: Note that all filters (F1-F5) are pre-installed in your PCB. 2N5179 1N914 IC6 MAR3 2N5179 F1 112570C - Installed IC7 MAV11 ATF34143 F2 112570C - Installed IC10 AH31 KN2222 F3 123080C- Installed 78S09 D1 1N4000 type F4 123080C - Installed 78S09 MPN3404 F5 123080C- Installed...

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