Related Manuals for PEUGEOT E1A
Summary of Contents for PEUGEOT E1A
- Page 1 SALES DIVISION NETWORK TECHNICAL INFORMATION WORKSHOP MANUAL DIAGNOSTIC Réf: 755815...
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Page 2: Table Of Contents
Characteristics:............................18 Presentation: ............................18 Protection: ............................. 18 Instructions for use: ..........................18 Battery cell discharge: ........................... 18 Precautions:............................18 TROUBLESHOOTING LOGIC DIAGRAM ..................19 Page: 2 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... - Page 3 Important point: ............................ 34 Method for TEP 96 version 1.5. before July 1998:................34 Method for TEP 96 version 2.0. after July 1998:................... 34 Page: 3 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles...
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Page 4: Characteristics
Front tyre 100/80x10 VIN number Front tyre pressure 2.5 bar Rear wheel 2.5"x10" Rear tyre 110/80x10 Rear tyre pressure 2.5 bar Engine markings: Engine type Page: 4 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 5: Service And Commissioning Instructions
Check and change: Motor brushes # 10000 km for (depending on engine manufacturer) heavy duty service Test machine: On road # if necessary Page: 5 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 6: Battery Commissioning And Maintenance Procedure
Remark: the maintenance procedure is identical to the commissioning procedure Important: It is essential to use distilled water supplied by PEUGEOT MOTOCYCLES under P/N: 973582 The use of distilled water from another sources will destroy the battery. It is forbidden to pour in distilled water before the end of charging. -
Page 7: Charging After Prolonged Immobilisation
♦ Exchange UCE ♦ Ιdentity TEP REQUEST AGREEMENT ♦ SPECIAL FUNCTIONS ♦ Exchange battery PEUGEOT MOTOCYCLES Press the two buttons (A) for 3 seconds Page: 7 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 8: Checks Before Handing Over To The Customer
Check operation of the lights, flashers, road and pedestrian horn, and brake light Check operation of the various instrument panel lamps Check the power reserve Carry out a road test Page: 8 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 9: Special Important Points
ECU (which means that the charging time will be prolonged by the same time). lamp will flash until the charge is triggered automatically. See manual. Page: 9 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 10: Tightening Torques And Special Tools
Special tools: Description Item no.. Steering column spanner 754086 Discharge bench 753012 TEP 96 753011 Optional charger 5409 * depending on size of bolt Page: 10 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 11: Tep User Instructions
Buttons (A) are used to scroll through the menu or to change from one page to another Button (B) is used to return to the menu or answer no Button (C) is used to confirm or answer yes Page: 11 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 12: Example Of Checking The Charge With The Tep 96
Do not open the casing Important: The Exchange battery and Exchange uce functions can only be used with the consent of PEUGEOT MOTOCYCLES If you select one of these menus by mistake, answer NO as quickly as possible as you may disturb the ECU... -
Page 13: Tep96 Version 2.0 Logic Diagram (The Tep96 Screen Order)
Do not use this line ♦ Ιdentity TEP ♦Εxchange UCE REQUEST AGREEMENT ⇑ Εxchange battery ⇑ SPECIAL FUNCTIONS. PEUGEOT MOTOCYCLES without the consent of Peugeot Motocycles Page: 13 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 14: Faults Logic Diagram
Measurment tens batt Sensor current batt Circuit engine Throttle sensor false reading or wiring harness cut Uce (relaying) Uce (program) ECU internal faults Page: 14 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 15: Actuators Logic Diagram
⇑ Batt. hatch cover TEST BATTERY HATCH TEST BATTERY HATCH TEST BATTERY HATCH RESULT: Open the hatch Shut the hatch CONTACT OF HATCH GOOD Page: 15 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 16: States Logic Diagram
Machine is undergoing maintenance charge and hatch opening authorised for filling battery with demineralised water Machine is in utilisation mode. Service, economy or nominal Page: 16 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 17: Variables Logic Diagram
Treshold over = * VARIABLES (PAGE 5) * Current batt. Armature rate Field rate * VARIABLES (PAGE 6) * Speed = 0Km/h Accelerator Stop gauge Page: 17 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 18: 6Volt Battery Cell Discharge Bench Instructions For Use
Do not use the discharge bench with batteries from another source Do not splash water, petrol or oil on the discharge bench Keep the discharge bench away from inflammable materials Page: 18 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 19: Troubleshooting Logic Diagram
Current batt. = Gauge batt. = Gauge batt. = Current batt. under 40 A, change the Current batt. under 3 A, change the charger charger Page: 19 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 20: Incident: The Machine Does Not Charge
If after 2 hrs the battery temperature is not under 55°, check the battery temperature functions and change it if necessary (sensor fault, or sensor information error). Page: 20 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 21: Incident: Problems During The Maintenance Charge
1. Disconnect the charging cable Change 2. Test drive for 2 or 3 km to slightly discharge keypad the battery 3. Repeat the procedure from the start Page: 21 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... - Page 22 Close the hatch, the lamps flash Change the battery hatch switch Recommence a battery maintenance procedure Page: 22 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles...
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Page 23: Incident: When The Ignition Is Turned On, The Machine Does Not Start
ECU charging after and 200A fuses and motor prolonged connections immobilisation procedure ECU burned Check steering out, warning: lock check the wiring harness Page: 23 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 24: Incident: Impossible To Enter Immobiliser Code
Anti-theft security 3 incorrect Test OK Test incorrect codes entered, wait 15 min minimum and enter correct code This is not the machine Change code keypad Page: 24 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 25: Incident: No Drive From Motor
⇓ Accelerator ♦ Keyboard value should return to ♦ Contact key OTHER SWITCHES ♦ Brake lever ♦ Security switch ♦ Rolling switch Page: 25 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 26: Incident: Motor Traction Fault: (Motor Does Not Run, Lacks Performance)
ECU and motor sensor worn connections ECU or motor Batt. voltage low e.g: faulty see ECU 16V charge and motor diagnostic Page: 26 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 27: Incident: Loss Of Range
- adjustment of brakes: 20 mm travel on lever All these points may result in a loss of between 10 and 20 km of range After these checks, do a range test Page: 27 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 28: Range Test
If a cell has a discharge time far below that of the others change it. Page: 28 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 29: Ecu And Motor Diagnostic
EXCIT. RATE 43 % 24 % SPEED 10 km/h 52 km/h If the readings are different and disparate, the motor or the ECU is faulty. Page: 29 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 30: 2/To Determine The Faulty Component
If the values are lower, the ECU is faulty. If the values are higher, the motor is faulty (in this case the ECU is also faulty). Page: 30 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 31: 3/Checking The Motor
Check the insulation of the 3 wires from the motor casing If the resistances are not correct, the motor and the ECU must be changed. Page: 31 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... -
Page 32: Changing The Electronic Control Unit
3 seconds. TO OPENING SPECIALS FUNCTIONS REQUEST AGREEMENT PEUGEOT MOTOCYCLES Then confirm on the “Exchange uce“ line. SPECIAL FUNCTIONS Exchange uce Exchange battery Page: 32 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles... - Page 33 8. Disconnect the TEP 96 and switch off the ignition for a minimum of 20 seconds to confirm parameter transfer 9. Turn on the ignition again, enter factory code 1111 and do a road test Page: 33 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles...
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Page 34: Battery Replacement Procedure (3 Cells)
BATTERY REPLACEMENT PROCEDURE (3 cells) Important point: This operation may only be carried out after battery replacement consent from PEUGEOT MOTOCYCLES If one or two of the cells is to be replaced, discharge the remaining cell(s) separately using the discharge bench (see discharge bench user manual) 1. - Page 35 8. At this point, battery commissioning must be carried out (see battery commissioning and maintenance procedure chapter) Page: 35 Reproductions or translations, even parrtial, are forbidden without the written consent of Peugeot Motocycles...
- Page 36 RECOMMENDED www.peugeot-motocycles.com REF: 755814 With a constant concern for improvement Peugeot Motocycles reserves the right to delete, modify, or add any quoted reference DC/PS/ATR printed in E.U. 07/2001 (photos non-contractual)