GUTMANN mega macs 66 User Manual
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GUTMANN mega macs 66 User Manual

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mega macs 66
en
User Manual
Original User Manual
HBMM66V5400EN0818S0
460 987-74 / 08.18

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Summary of Contents for GUTMANN mega macs 66

  • Page 1 66 User Manual Original User Manual HBMM66V5400EN0818S0 460 987-74 / 08.18...

  • Page 2: Table Of Contents

    2.1.1 General Safety Precautions ....................12 2.1.2 Safety Precautions – Risk of Injury ..................12 2.1.3 Safety Precautions for the mega macs 66 ................. 13 2.1.4 Safety Precautions for High Voltage/Line Voltage............... 13 2.1.5 Safety Precautions – Chemical Burns..................13 2.1.6...
  • Page 3 66 Table of Contents Provision of HGS PassThru....................24 Supported Operating Systems for HGS PassThru ..............24 System Requirements for HGS PassThru Driver ..............24 Installation of the HGS PassThru Software ................24 6 Initial Start-Up of the HGS PassThru Software..................26 Preconditions for Initial Start-Up of HGS PassThru ...............
  • Page 4 Configuring Order Management ....................49 8.6.3.5 Performing a Factory Reset ....................49 8.6.3.6 Screenshot.......................... 49 Creating a Screenshot ......................49 Sending Screenshots to the Hella Gutmann Drivers ..............50 Contracts........................... 50 8.7.1 Retrieving the License......................50 8.7.2 Displaying the GTC........................ 50...
  • Page 5 66 Table of Contents 8.7.3 Displaying Other Licenses...................... 50 Test Functions ........................51 8.8.1 Precondition for Test Functions ....................51 8.8.2 Performing an OBD Plug Test ....................51 9 Working with the Device ........................52 Symbols ..........................52 9.1.1...
  • Page 6 66 Table of Contents 9.3.1 Performing an OBD Diagnostics Quick Start ................80 Diagnostics ........................80 9.4.1 Preparing Vehicle Diagnostics ....................81 9.4.2 Trouble codes ........................82 9.4.2.1 Reading Out Trouble Codes ....................82 9.4.2.2 Deleting Trouble Codes in Vehicle System................. 83 9.4.2.3...
  • Page 7 66 Table of Contents 9.5.8 Fuses/relays........................105 9.5.8.1 Calling Up Fuse and Relay Box Images..................105 9.5.9 Component test values......................105 9.5.9.1 Calling Up Component Test Values ..................105 9.5.10 Flat rate units ........................106 9.5.10.1 Calling Up Flat Rate Units .....................106 9.5.11 Component location......................107...
  • Page 8 Calling Up Calculations ......................126 11.7 Cost estimate........................127 11.7.1 Performing Cost Estimates ....................127 11.8 E-mail ..........................128 11.8.1 Sending an E-Mail to Hella Gutmann Support ................128 12 Optional HGS Tools.......................... 129 12.1 Battery Diagnostics with Repair Plus License ..............129...
  • Page 9 13.1 PassThru Troobleshooting....................132 13.2 Troubleshooting ....................... 133 13.3 Care and Maintenance ...................... 133 13.4 Disposal .......................... 134 13.5 Technical Data of the mega macs 66 .................. 135 13.5.1 General Data ........................135 13.5.2 Diagnostic Module .......................136 13.5.3 Measurement Module ......................137...

  • Page 10: About This Manual

    This user manual contains important information relevant to operator safety. You can find the manual with detailed information about the use of your mega macs 66 in the diagnostic device under Please read the user manual completely. Pay special attention to the first pages containing the safety notes and the conditions of liability.

  • Page 11: Marking Of Text Parts

    66 About this Manual Marking of Text Parts Marking of Text Parts DANGER Text parts marked in this way indicate an imminent dangerous situation which, if not avoided, will lead to death or severe injuries. WARNING Text parts marked in this way indicate a potentially dangerous situation which, if not avoided, will lead to death or severe injuries.

  • Page 12: User Information

    • Please read the entire user manual thoroughly and carefully before using the mega macs 66. You can also find the user manual under in the mega macs 66 or on the DVD enclosed.

  • Page 13: Safety Precautions For The Mega Macs 66

    • Connect the device exclusively according to user manual. • Keep the device away from fluids such as water, oil or gasoline. The mega macs 66 is not waterproof. • Protect the device from strong impacts and do not drop it.

  • Page 14: Safety Precautions For Hybrid/Electric Vehicles

    66 User Information Safety Precautions 2.1.6 Safety Precautions for Hybrid/Electric Vehicles Very high tensions occur on hybrid and electric vehicles. Due to voltage flashover on damaged components, such as marten damage or touching live components, the risk of electric shock is likely.

  • Page 15: Safety Precautions For Testing/Measuring Devices

    66 User Information Non-Liability 2.1.7 Safety Precautions for Testing/Measuring Devices • Perform measurements only on electric circuits that are not directly connected to the line voltage. • Never exceed the maximum permissible voltage load of 30 V alternating voltage (AC) or 60 V direct current voltage (DC) respectively.

  • Page 16: Waiver Of The Use Of Safety-Relevant Software Modifications

    There are doubts about the correct function of the safety-related software engagement. • The device is transferred to a third party. Hella Gutmann Solutions GmbH is unaware of this fact and has not authorized the third party to use the diagnostic program.
  • Page 17 66 User Information Non-Liability The burden of proof is on the user of the device, that he has paid attention to technical explanations, notes on operation, equipment care as well as maintenance and safety without exception.

  • Page 18: Device Description

    66 Diagnostic module DT 66 Bluetooth® adapter OBD and diagnostic plug USB cable for connection to a PC Power adapter and cable for the mega macs 66 Stylus HGS data carrier Quick Start Guide 3.1.1 Checking Delivery Contents Please check the delivery contents upon receiving your device so that complaints can be issued immediately regarding any potential damage.

  • Page 19: Intended Use

    If the device is used in a way not authorized by Hella Gutmann, the safety of the device may be influenced. The device is intended for industrial use. Outside of industrial environments, e.g., in commercial areas or in the centre of a town, radio interference suppression measures may need to be taken.

  • Page 20: Range Of Functions

    Range of Functions Range of Functions The functional scope of the mega macs 66 depends on the country, the licenses acquired, and/or the optionally available hardware. This documentation may therefore describe functions that are not available on the individual device. Missing functions can be enabled by acquiring a corresponding license subject to charge and/or additional hardware.

  • Page 21: Connections Of The Mega Macs 66

    66 Device Description Connections of the mega macs 66 Connections of the mega macs 66 D D e e s s i i g g n n a a t t i i o o n n DVI-D interface Transmit digital signals with the DVI-D interface.
  • Page 22 Device Description mega macs 66 Connections of the mega macs 66 D D e e s s i i g g n n a a t t i i o o n n Positioning handle Use the handle to set up the device, carry it or fix it to the steering wheel in the vehicle.

  • Page 23: Installation Of The Hella Gutmann Drivers Package

    Installation of the Hella Gutmann Drivers Package To obtain all the data about the related vehicle provided by Hella Gutmann, the device requires a permanent online connection and the installed driver package Hella Gutmann Drivers. To keep the connection costs down, Hella Gutmann recommends a DSL connection and a flat rate.

  • Page 24: Installation Of The Hgs Passthru Software

    ECU. The PassThru function is an add-on and does not replace the diagnostic procedure. Here, Hella Gutmann establishes a direct communication between the manufacturer's OEM server (Original Equipment Manufacturer) and the vehicle.
  • Page 25 11. Read the GTCs and confirm them at the end of the text. 12. Click >Next<. Select a product to be able to install the HGS PassThru Setup software successfully. 13. Select >mega macs 66<. 14. Install the product with >Install<. Installation is started.

  • Page 26: Initial Start-Up Of The Hgs Passthru Software

    The old software version of the ECU cannot be re-established if an update is intended. NOTE The diagnostic module DT 66 must be inserted in the module slot of the mega macs 66. Proceed as follows to run the HGS Pass Thru software: 1.
  • Page 27 6. Insert the diagnostic plug into the vehicle's diagnostic connector and place the DT 66 inside the vehicle cabin. 7. Switch on the vehicle ignition. 8. Observe the manufacturer's specifications. 9. Select Start > All Programs > Hella Gutmann Solutions > HGS PassThru Configuration. Alternatively you can run the HGS PassThru software as follows. •...

  • Page 28: Initial Start-Up

    NOTE When starting the device for the first time and after every software update, you need to confirm the general terms and conditions (GTC) of the Hella Gutmann Solutions GmbH. Otherwise, certain device functions will be unavailable. Proceed as follows to switch on the device: 1.

  • Page 29: License Release

    66 Initial Start-Up License Release License Release NOTE In order to use the full scope of the purchased licenses you need to connect the device to the HGS server prior to the first start-up. Proceed as follows to connect the device with the HGS server: 1.

  • Page 30: Configuring The Device

    Configuring the Device mega macs 66 Setting company data 8 Configuring the Device Configure all interfaces and functions under>Settings< in the main menu. Setting company data Enter the company data that shall appear on the hard-copy printout, e.g.: • Company address •...

  • Page 31: Deleting The Password

    66 Configuring the Device Setting company data 2. Select >User<. 3. Select the required user name. 4. Open the virtual keypad under Password (optional) with 5. Enter the requested password. 6. Confirm your entry with The input will be saved automatically.

  • Page 32: Setting Up Password Protection

    Device number • Software version Hella Gutmann Solutions supplies customers with regular software updates. The update is subject to charge. These updates contain new vehicle systems as well as technical modifications and improvements. We recommend keeping your device up to date.

  • Page 33: Preconditions For An Update

    The voltage supply to the device is guaranteed. 8.2.2 Calling Up System Information Here you will find all information required for the identification of the mega macs 66. Proceed as follows to call up system information: 1. Select Update under > Settings in the main menu.

  • Page 34: Starting The System Update

    Update the software for individual modules here. The mega macs 66 has three module slots. The first one is intended for the DT 66 (diagnostic module), the second one is intended for the MT 66 (measurement module), and the third one is a secondary slot for further modules.

  • Page 35: Configuring The Interfaces

    66 Configuring the Device Configuring the Interfaces 5. Confirm the window with infos and instructions with The module update will be started. The device searches for a new update that will then be downloaded and installed. The message Module update successfully done appears if the update was successful.

  • Page 36: Printing With Standard Pc Printer

    Configuring the Device mega macs 66 Configuring the Interfaces 8.3.1.2 Printing with Standard PC Printer Here you can set the print function with the standard printer connected to the PC. If there is no additional printer connected to the device, it is possible to print with the printer of a PC system. This requires a connection between the diagnostic device and the PC.

  • Page 37: Deactivating The Bpc-Tool Connection And Deleting The Assignment

    66 Configuring the Device Configuring the Interfaces 8.3.2.2 Deactivating the BPC-Tool Connection and Deleting the Assignment Here you can deactivate the BPC-Tool connection and delete the assignment. Proceed as follows to deactivate the BPC-Tool connection and delete the assignment: 1.

  • Page 38: Configuring The Bluetooth® Adapter

    The selection will be saved automatically. 8.3.4 Configuring the Bluetooth® Adapter Configure the Bluetooth® adapter here. The integrated Bluetooth® module enables a wireless connection to a PC on which the driver package Hella Gutmann Drivers is installed. 8.3.4.1 Searching for the Bluetooth® Adapter NOTE If the device has already been delivered with a Bluetooth®...

  • Page 39: Disconnecting The Bluetooth® Adapter Connection And Deleting The Assignment

    5. Observe the confirmation prompt. 6. Confirm the confirmation prompt with 7. Click to start Bluetooth® diagnostics. An info window appears. Here you will find information including the status of the connection to the Hella Gutmann Drivers. 8. Close the info window with...

  • Page 40: Configuring Wlan

    WLAN security • the IP address of the installed Hella Gutmann Drivers under Gutmann Portal IP address. 14. Click the symbol on the right of the header to check the connection status.

  • Page 41: Configuring The Umts Module

    7. Start WLAN diagnostics with Checking status of WLAN interface. An info window appears. Here you will find information including the WLAN chip and status, as well as the status of the Hella Gutmann Drivers connection. 8. Close the info window with Configuring the 8.3.6 Configuring the UMTS Module...
  • Page 42 Configuring the Device mega macs 66 Configuring the Interfaces 14. Select how the PIN is saved. • To save the PIN in the device permanently, confirm the confirmation prompt with . The PIN will be saved automatically. • To save the PIN until the next time the device is switched off, close the confirmation prompt with .

  • Page 43: Setting The Country

    66 Configuring the Device Setting the Country Setting the Country Configure the following data here: • Language setting • Country setting • Currency • Date format • Time mode • Date • Time 8.4.1 Setting the Language Option Here you can set the language if the software is multilingual (optional).

  • Page 44: Setting The Date Format

    Configuring the Device mega macs 66 Setting the Country 2. Open the list under Currency with The compilation of currencies depends on the prevailing software. 3. Select the requested currency. The selection will be saved automatically. 8.4.4 Setting the Date Format Here you can set the date format.

  • Page 45: Setting Units

    The display brightness is adjusted immediately. The selection will be saved automatically. 8.6.1.2 Calibrating the Touch Screen Proceed as follows to calibrate the touch screen: 1. Select Miscellaneous under > Settings in the main menu. 2. Select >Hardware<. 3. Calibrate mega macs 66 touch screen with...

  • Page 46: Checking The Battery Status

    NOTE Only if Automatic Car History transfer is set to >on<, the data saved in the Car History will be automatically transferred to Hella Gutmann. Proceed as follows to transfer the Car History automatically: 1. Select Miscellaneous under > Settings in the main menu.

  • Page 47: Sending The Car History

    The selection will be saved automatically. 8.6.2.3 Sending the Car History Here you can send the Car History to Hella Gutmann. Proceed as follows to send the Car History data: 1. Select Miscellaneous under > Settings in the main menu.

  • Page 48: Configuring Other Matters

    Configuring the Device mega macs 66 Configuring Miscellaneous 5. Close the info window with 8.6.3 Configuring Other Matters Here you can configure settings such as: • Demo mode • Car History • Order management • Factory reset 8.6.3.1 Setting the Demo Mode Here you can set whether the device shall give predetermined values during the vehicle communication.

  • Page 49: Configuring Order Management

    66 Configuring the Device Configuring Miscellaneous 8.6.3.4 Configuring Order Management Here you can set the data exchange between device and order management. Proceed as follows to set the order management: 1. Select Miscellaneous under > Settings in the main menu.

  • Page 50: Sending Screenshots To The Hella Gutmann Drivers

    Contracts Sending Screenshots to the Hella Gutmann Drivers Here you can send screenshots from the device file to the Hella Gutmann Drivers. They are displayed on the PC as a graphics file. The screenshots are saved in the Hella Gutmann Drivers installation directory in the "Screenshots" subfolder.

  • Page 51: Test Functions

    66 Configuring the Device Test Functions Test Functions Here you can perform various tests. 8.8.1 Precondition for Test Functions Regard the following to perform the test functions: • Voltage supply of the device through mains supply and mains cable is ensured.

  • Page 52: Working With The Device

    Working with the Device mega macs 66 Symbols 9 Working with the Device Symbols 9.1.1 General Symbols S S y y m m b b o o l l s s D D e e s s i i g g n n a a t t i i o o n n Switch off Switch the device off.
  • Page 53 66 Working with the Device Symbols S S y y m m b b o o l l s s D D e e s s i i g g n n a a t t i i o o n n Select all Select all available elements.

  • Page 54: Symbols In The Header

    Working with the Device mega macs 66 Symbols 9.1.2 Symbols in the Header D D e e s s i i g g n n a a t t i i o o n n S S y y m m b b o o l l s s Vehicle data This menu contains the data of the currently selected vehicle.
  • Page 55 66 Working with the Device Symbols S S y y m m b b o o l l s s D D e e s s i i g g n n a a t t i i o o n n...

  • Page 56: Symbols In The Main Menu

    Calculation of working time on the vehicle • Glossary with explanation of technical terms • E-mail contact to the Hella Gutmann support Optional HGS Tools Functions for linked accessory devices are stored here, e.g., for battery diagnostics. Settings Configure the device here.

  • Page 57: Symbols In The Vehicle Selection Menu

    66 Working with the Device Symbols 9.1.4 Symbols in the Vehicle Selection Menu D D e e s s i i g g n n a a t t i i o o n n S S y y m m b b o o l l s s...

  • Page 58: Symbols In The Diagnostics Menu

    Working with the Device mega macs 66 Symbols 9.1.5 Symbols in the Diagnostics Menu D D e e s s i i g g n n a a t t i i o o n n S S y y m m b b o o l l s s System information Here you can find information and help texts on the selected system.

  • Page 59: Symbols In The Vehicle Information Menu

    66 Working with the Device Symbols 9.1.6 Symbols in the Vehicle Information Menu D D e e s s i i g g n n a a t t i i o o n n S S y y m m b b o o l l s s...
  • Page 60 • Suspension • Accessory parts Repair instructions Here you can call up instructions for different repair work through the Hella Gutmann Drivers. Manufacturer Campaigns Here you can retrieve vehicle-specific service campaigns of manufacturers via the Hella Gutmann Drivers. Component location Here you can access cabin and engine compartment images for a component.

  • Page 61: Symbols In The Car History Menu

    66 Working with the Device Symbols 9.1.6.1 Symbols in the Car History Menu S S y y m m b b o o l l s s D D e e s s i i g g n n a a t t i i o o n n Sending a Call for Help Contact the Technical Help Line and request data here.

  • Page 62: Symbols In Service Data Menu

    Working with the Device mega macs 66 Symbols 9.1.6.3 Symbols in Service Data Menu S S y y m m b b o o l l s s D D e e s s i i g g n n a a t t i i o o n n Service interval timing belt data Here you can call up the service interval for the timing belt change.

  • Page 63: Symbols In The Wiring Diagram Menu

    66 Working with the Device Symbols 9.1.6.5 Symbols in the Wiring Diagram Menu D D e e s s i i g g n n a a t t i i o o n n S S y y m m b b o o l l s s Assembly/system selection Here you can return directly to the wiring diagram selection page.

  • Page 64: Symbols In The Flat Rate Units Menu

    Working with the Device mega macs 66 Symbols 9.1.6.8 Symbols in the Flat Rate Units Menu S S y y m m b b o o l l s s D D e e s s i i g g n n a a t t i i o o n n...

  • Page 65: Symbols In The Measurements Menu

    66 Working with the Device Symbols 9.1.7 Symbols in the Measurements Menu D D e e s s i i g g n n a a t t i i o o n n S S y y m m b b o o l l s s...

  • Page 66: Symbols In The Cursor Settings Menu

    Working with the Device mega macs 66 Symbols S S y y m m b b o o l l s s D D e e s s i i g g n n a a t t i i o o n n Display and stop saved measurements View or stop a saved measurement here.

  • Page 67: Symbols In The Trigger Menu

    66 Working with the Device Symbols 9.1.7.2 Symbols in the Trigger Menu S S y y m m b b o o l l s s D D e e s s i i g g n n a a t t i i o o n n Place the trigger Move the trigger here.

  • Page 68: Setting Symbols In The Measurements Menu

    Working with the Device mega macs 66 Symbols 9.1.7.3 Setting Symbols in the Measurements Menu S S y y m m b b o o l l s s D D e e s s i i g g n n a a t t i i o o n n Current value View the currently measured value here.

  • Page 69: Symbols In The Measuring Range Menu

    66 Working with the Device Symbols 9.1.7.4 Symbols in the Measuring Range Menu S S y y m m b b o o l l s s D D e e s s i i g g n n a a t t i i o o n n Zero line up Move the zero line for the measuring range up.

  • Page 70: Symbols In The Applications Menu

    Current/power output/resistance • Conversion of technical units Cost estimate Prepare vehicle-specific cost estimates for the repair time and the costs to be expected. E-mail Here you can send a written request or message of any nature to the Hella Gutmann support.

  • Page 71: Symbols In The Emission Diagnostics Menu

    66 Working with the Device Symbols 9.1.8.1 Symbols in the Emission Diagnostics Menu S S y y m m b b o o l l s s D D e e s s i i g g n n a a t t i i o o n n Search Search for components and abbreviations via search term.

  • Page 72: Symbols In The E-Mail Menu

    D D e e s s i i g g n n a a t t i i o o n n Answer Answer an e-mail directly. Write new e-mail Here you can write a new e-mail to the Hella Gutmann Technical Help Line. Refreshing messages Refresh the overview of e-mails and help calls. Inbox Indication of received e-mails.

  • Page 73: Symbols In The Settings Menu

    66 Working with the Device Symbols 9.1.9 Symbols in the Settings Menu D D e e s s i i g g n n a a t t i i o o n n S S y y m m b b o o l l s s Add user Here you can add a new user the the list of users.

  • Page 74: Symbols In The Manual

    66 Working with the Device Vehicle Selection 9.1.11 Symbols in the Manual D D e e s s i i g g n n a a t t i i o o n n S S y y m m b b o o l l s s Search for entries Hear you can search for certain words.

  • Page 75: Identifying A Vehicle By Vin

    4. Take the diagnostic module DT 66 out of the mega macs 66. NOTICE Short circuit and voltage peaks when connecting the ST2 and data link connector Danger of destruction of automotive electronics Switch off the ignition before connecting the ST2 and data link connector.

  • Page 76: Vehicle Search

    66 Working with the Device Vehicle Selection 8. Select the requested manufacturer. 9. Confirm the selection with Data download is in progress. Communication with the vehicle is established. 10. Regard the window with infos and instructions. The message VIN could not be read out appears if the VIN could not be read out.

  • Page 77: Country-Specific Search Of Vehicle

    66 Working with the Device Vehicle Selection 9.2.2.1 Country-Specific Search of Vehicle The country-specific vehicle search determines the vehicle type depending on the country using various search criteria, such as registration number or manufacturer key. NOTE The country-specific vehicle search is only possible in the following countries: •...

  • Page 78: Searching A Vehicle By Vin

    66 Working with the Device Vehicle Selection 9.2.2.2 Searching a Vehicle by VIN NOTE Searching a vehicle by its VIN is not possible for every manufacturer. Proceed as follows to search a vehicle by VIN: 1. Select >Vehicle selection< in the main menu.

  • Page 79: Searching A Vehicle By Registration Number

    66 Working with the Device Vehicle Selection 9.2.2.3 Searching a Vehicle by Registration Number NOTE Vehicle search by registration number is possible only for the following countries: • Denmark • France (type mine) • Ireland • Netherlands •...

  • Page 80: Obd Diagnostics

    Working with the Device mega macs 66 OBD diagnostics OBD diagnostics Switch to the OBD diagnostics directly only by selecting the vehicle manufacturer and the fuel type. 9.3.1 Performing an OBD Diagnostics Quick Start Proceed as follows to perform an OBD diagnostics quick start: 1.

  • Page 81: Preparing Vehicle Diagnostics

    Proceed as follows to prepare vehicle diagnostics: 1. Perform steps 1 to 11 as described in the section Vehicle selection (Page 74). 2. Take the diagnostic module (DT 66) out of the mega macs 66. NOTICE Short circuit and voltage peaks when connecting the ST2 and data link connector Danger of destruction of automotive electronics Switch off the ignition before connecting the ST2 and data link connector.

  • Page 82: Trouble Codes

    Working with the Device mega macs 66 Diagnostics 5. Select >Diagnostics< in the main menu. Now you can select the type of diagnostics. 9.4.2 Trouble codes If a component malfunction is detected while ECU carries out an internal test, a trouble code will be set in memory and the corresponding warning lamp will be activated.

  • Page 83: Deleting Trouble Codes In Vehicle System

    66 Working with the Device Diagnostics 11. Select the requested trouble code. Corresponding repair tips are indicated. The repair tips contain the following information: • Trouble code number, original trouble code number in addition where necessary • Title of trouble code •...

  • Page 84: Global Check, Trouble Code Clearing

    Working with the Device mega macs 66 Diagnostics 2. Select Trouble codes under > Function. NOTE The selection of the following possibilities depends on the selected manufacturer and vehicle type: • Functions • Assemblies • Systems • Data 3. Select >Global check<.

  • Page 85: Parameters

    Fault text: Oxygen sensor signal faulty In both cases, diagnostics can be significantly eased if the corresponding parameters are read out. The mega macs 66 reads the parameters and displays them in plain text. It additionally provides information on the parameters.
  • Page 86 Working with the Device mega macs 66 Diagnostics 4. Select the requested assembly. 5. Regard the warning notice if appears. 6. Select the requested system. 7. Observe the information and instructions windows. 8. Call up the >Information< tab. 9. Follow the instructions on the screen.

  • Page 87: Actuators

    66 Working with the Device Diagnostics 9.4.4 Actuators Use this menu to activate components in electronic systems. You are hence able to check basic functions and cable connections of those components. 9.4.4.1 Activating the Actuator DANGER Rotating/moving parts (electric fan, brake calliper piston, etc.)

  • Page 88: Service Reset

    Working with the Device mega macs 66 Diagnostics 12. Confirm the window with infos and instructions with Communication to vehicle is being established. 13. Activate the check box for the requested component. NOTE If the vehicle offers the automatic actuator test, all ECUs and actuators connected to them will be automatically actuated one after the other.

  • Page 89: Performing Automatic Service Resets

    66 Working with the Device Diagnostics 7. Start the manual service reset with 8. Select the OBD plug in the subsystem where necessary. 9. Regard the window with infos and instructions. 10. Follow the instructions on the screen.

  • Page 90: Basic Settings

    Working with the Device mega macs 66 Diagnostics 9.4.6 Basic settings Here you can adjust or adapt components and ECUs according to manufacturer's specifications. 9.4.6.1 Preconditions for Basic Settings Regard the following in order to perform basic settings: • Vehicle system is working properly.

  • Page 91: Performing Automatic Basic Settings

    66 Working with the Device Diagnostics 8. Start the manual basic setting with 9. Regard the window with infos and instructions. 10. Follow the instructions on the screen. 11. Confirm the performed basic setting with 9.4.6.3 Performing Automatic Basic Settings...

  • Page 92: Codings

    Working with the Device mega macs 66 Diagnostics 13. Regard the window with infos and instructions. 14. Confirm the window with infos and instructions with Communication to vehicle is being established. Basic settings are made automatically. The message Basic setting successfully done. appears if the basic setting was successful.

  • Page 93: Performing Automatic Coding Procedures

    66 Working with the Device Diagnostics 8. Start the manual coding with 9. Regard the window with infos and instructions. 10. Follow the instructions on the screen. 11. Confirm the coding performed with 9.4.7.2 Performing Automatic Coding Procedures...

  • Page 94: Vehicle Information

    Here you can retrieve the tools required for repairing the timing belt, as well as the vehicle-specific removal and installation instructions via the Hella Gutmann Drivers. • Diagnostic Database Here you can retrieve vehicle-specific online assistance via the Hella Gutmann Drivers. • Technical Data View all the necessary data for service and repair work on the vehicle here.

  • Page 95: Car History

    This menu contains information about servicing various vehicle systems. • Repair instructions Here you can call up instructions for different repair work through the Hella Gutmann Drivers. • Manufacturer Campaigns Here you can retrieve vehicle-specific service campaigns via the Hella Gutmann Drivers.

  • Page 96: Deleting Single Entries And The Entire Car History

    8. Confirm your entry with 9. Activate the requested check box under What do you want to do? If you have activated Contact the Technical Help Line, a Hella Gutmann colleague will call you back as soon as possible. Technical documents such as repair instructions or wiring diagrams can be requested if you activate Request...

  • Page 97: Contacting The Technical Help Line

    Vehicle Information Contacting the Technical Help Line Here you can contact the Hella Gutmann Technical Help Line for getting support with diagnostic work. You have also the option to request technical documents, such as repair instructions or wiring diagrams. Proceed as follows to send a help call to the Hella Gutmann Technical Help Line: 1.

  • Page 98: Requesting Data

    66 Working with the Device Vehicle Information 24. Open the virtual keypad under Problem/question/remark (at least 20 characters): with 25. Enter your text here. 26. Confirm your entry with 27. Continue with An info window appears. Here you have an overview of the information that has already been entered.

  • Page 99: Component Help

    66 Working with the Device Vehicle Information 24. Open the virtual keypad under Remark with 25. Enter your remark. 26. Confirm entries twice with An info window appears. Here you have an overview of the information that has already been entered.

  • Page 100: Service Data

    66 Working with the Device Vehicle Information 5. Select additional subcomponents with if required. A drop-down list appears. Depending on the selected component, the following information is available: • Parts information Here you will find information on spare parts and parts that are identical in design and construction. You can also add spare parts to your shopping cart.
  • Page 101 66 Working with the Device Vehicle Information 5. Select the required service types. The individual service types differ depending on the manufacturer and vehicle type selected. You can retrieve additional vehicle information about the manufacturer, model, or type with 6.

  • Page 102: Timing Belt Data

    This menu contains manufacturer and vehicle-specific solutions for various problematic cases. The Hella Gutmann diagnostic database contains a large number of vehicle-specific problem solutions. The entries in the database consist of data from manufacturers' documentation, as well as feedback from mechanics who have...

  • Page 103: Calling Up The Diagnostic Database

    Vehicle Information 9.5.5.1 Calling Up the Diagnostic Database NOTE You need an online connection to access the Hella Gutmann diagnostic database. NOTE The selection of the following possibilities depends on the selected manufacturer and vehicle type: 1. Functions 2. Assemblies 3.

  • Page 104: Calling Up Technical Data

    66 Working with the Device Vehicle Information 9.5.6.1 Calling Up Technical Data NOTE You need an online connection to access the technical data. NOTE The selection of the following possibilities depends on the selected manufacturer and vehicle type: •...

  • Page 105: Fuses/Relays

    66 Working with the Device Vehicle Information 5. Select the requested component by clicking on it. If you do not know the position of a component, you can select the component directly with The component is indicated by a colored frame and the appropriate designation.

  • Page 106: Flat Rate Units

    66 Working with the Device Vehicle Information Proceed as follows to retrieve component test values: 1. Select >Vehicle information< in the main menu. 2. Select Component test values with 3. Select the requested assembly. 4. Select the requested system.

  • Page 107: Component Location

    2 years are identified by a Hella Gutmann Solutions GmbH is only a supplier of these contents and is therefore not responsible for its exactness, correctness and reliability. Please direct potential questions regarding the scope and handling directly to the authorized repair shops/manufacturers.

  • Page 108: Calling Up Recall Campaigns

    66 Working with the Device Vehicle Information 9.5.13.1 Calling Up Recall Campaigns NOTE You need an online connection to access recall campaigns. Proceed as follows to retrieve recall campaigns: 1. Select >Vehicle information< in the main menu. 2. Select Recall campaigns with Data download is in progress.

  • Page 109: Diesel Systems

    66 Working with the Device Vehicle Information 9.5.15 Diesel systems Here you can call up vehicle-specific information on the service of Diesel cars. 9.5.15.1 Calling Up Technical Data Under Diesel Systems Proceed as follows to call up technical data under Diesel systems: 1.

  • Page 110: Service Information

    Available images are indicated in large format. The image that is currently clicked is marked with a colored frame. 9.5.17 Repair instructions Here you can call up instructions for different repair work through the Hella Gutmann Drivers. 9.5.17.1 Calling Up Repair Instructions NOTE You need an online connection to access the repair instructions menu.

  • Page 111: Manufacturer Campaigns

    66 Working with the Device Vehicle Information 3. Select the requested criterion. 4. Repeat step 3 for another selection. 5. Confirm the selection with Data download is in progress. The repair instruction appears. 9.5.18 Manufacturer Campaigns This menu contains vehicle-specific service campaigns of manufacturers.

  • Page 112: Obd

    Working with the Device mega macs 66 Indication of the individual OBD modes for petrol and Diesel vehicles as well as the pre-test of the German exhaust- emission check and the VW short trip. O O B B D D m m o o d d e e s s a a n n d d O O B B D D t t e e s s t t s s Pre-test of German Quick test of the exhaust-gas relevant parameters of an OBD vehicle.

  • Page 113: Measurements

    Temperature • Pressure Current measurements are allowed exclusively with the clamp meter from Hella Gutmann. Depending on the required measurement, different clamps are to be used. Only use the Hella Gutmann infrared thermometer for temperature measurements. For pressure measurements, you must use the Hella Gutmann Low Pressure Diagnostic Kit (LPD kit).

  • Page 114: Performing Oscilloscope Measurements

    Measurements mega macs 66 Oscilloscope 10.1.2 Performing Oscilloscope Measurements 10.1.2.1 Connecting the Test Lead to the MT 66 10.1.2.2 Measuring Voltage or Resistance Proceed as follows to measure voltage or resistance: 1. Insert the test lead into MT 66 and connect it to the relevant component.

  • Page 115: Measuring The Temperature

    Only the Hella Gutmann thermometer may be used for this. If a product from another manufacturer is connected, the possibility of damage to the measuring device or the device, and of incorrect measurements, cannot be ruled out.

  • Page 116: Pressure Measurements

    Measurements mega macs 66 Oscilloscope 3. Insert the electrical plug connection of the signal cable into the ST3 connector of the device with the arrow pointing 4. Activate the check box for Temperature and the oscilloscope channel. 5. Confirm the selection with 6.

  • Page 117: Setting Measuring Ranges

    66 Measurements Oscilloscope 10.1.3 Setting Measuring Ranges The measuring range can be set in three different ways in the device: • manual The user adjusts the measuring range. • automatic The measuring range is adjusted automatically once depending on the input signal.

  • Page 118: Configuring The Trigger

    Measurements mega macs 66 Oscilloscope 4. Select >off<. Auto Range is deactivated. 5. Confirm the selection with The selected measuring range will no longer be continuously adapted automatically. The measuring range can now be set manually. 10.1.4 Configuring the Trigger The signal pickup is realized in the trigger mode if the time axis in the oscilloscope is set <1.0 s.

  • Page 119: Setting The Trigger Edge

    66 Measurements Oscilloscope 5. Confirm the selection with The selection will be saved automatically. 10.1.4.3 Setting the Trigger Edge Use the trigger edge setting to decide whether the triggering will be done with a positive edge (increasing voltage signal) or negative edge (decreasing voltage signal).

  • Page 120: Measuring Signals

    Measurements mega macs 66 Oscilloscope 2. Go one step back with 10.1.5.2 Measuring Signals Measurement must be completed to be able to measure the signal in the Guided measurement function. Here you can measure the signal. For this, the device defines two measuring points and determines their differential values.

  • Page 121: Activating The Expert Mode

    66 Measurements Oscilloscope 10.1.6.2 Activating the Expert Mode Here you can activate expert mode, which is used to enable functions such as the following: • Inversion • Trigger mode • Trigger edge • Trigger level Expert mode is set to >off< by default ex works.

  • Page 122: Recording Measurements

    Measurements mega macs 66 Guided Measurements 10.1.7 Recording Measurements Every measurement taken will be recorded and can be saved if requested. A light blue bar in the top toolbar indicates how much of the memory space reserved for measurements has been used up. When the blue bar is full, measurements are overwritten with the latest data.

  • Page 123: Performing Guided Measurements

    66 Measurements Guided Measurements CAUTION Mobile and Energized Parts Risk of injury or material damage Observe the following before starting the diagnostic work: • Apply the parking brake. • Protect all connected cables from heat and rotating parts.

  • Page 124: Saving The Guided Measurement

    Measurements mega macs 66 Guided Measurements 10.2.2 Saving the Guided Measurement NOTE If you do not enter a license plate number or the customer name, the device does not store any data of the current vehicle in the Car History.

  • Page 125: Applications

    66 Applications Calculator 11 Applications An overview of the available applications is shown here. 11.1 Calculator Perform general calculations here. 11.1.1 Activating the Calculator Proceed as follows to make calculations: 1. Select >Applications< in the main menu. 2. Select Calculator with 3.

  • Page 126: Glossary

    Applications mega macs 66 Glossary 2. Select List of alternatives with 3. Select the requested component. 4. Select the requested manufacturer. 5. Enter the required model. You can also select a model directly from the drop-down list by double-clicking on it.

  • Page 127: Cost Estimate

    66 Applications Cost estimate 1. Select >Applications< in the main menu. 2. Select Calculations with 3. Select the required calculation type. 4. Select the required size. 5. Open the virtual keypad with 6. Enter the requested value. 7. Confirm your entry with 8.

  • Page 128: E-Mail

    The cost estimate is saved to the vehicle currently selected in the Car History. 11.8 E-mail Here you can send a written request or message of any nature to the Hella Gutmann support. 11.8.1 Sending an E-Mail to Hella Gutmann Support Proceed as follows to send an e-mail to Hella Gutmann Support: 1.

  • Page 129: Optional Hgs Tools

    66 Optional HGS Tools Battery Diagnostics with Repair Plus License 12 Optional HGS Tools NOTE The optional accessory devices (BPC-Tool) are required to use the >Optional HGS Tools<. Here you can find an overview of the available HGS Tools.

  • Page 130: Performing A System Test

    66 Optional HGS Tools Battery Diagnostics 12.2.1 Performing a System Test The following tests are performed consecutively by the BPC-Tool during the system test: • Battery test • Starter test • Alternator test • Drain Current NOTE A blue amp clamp (CP 700) is required for the complete system test. Without an amp clamp, the current intensity is not measured during the starter and alternator tests.

  • Page 131: Preconditions For Saving Test Results In The Car History

    66 Optional HGS Tools Battery Diagnostics 10. Enter a value. 11. Confirm your entry with 12. Start the Battery diagnostics with The connection is established and the device searches for the BPC-Tool. The battery test is started. From here, the system test is controlled using the keys on the BPC-Tool (see operating instructions of the BPC-Tool).

  • Page 132: General Information

    The left row of arrows • Check the connections of the USB cable and plug connections to the laptop/tablet, between the laptop/tablet to the HGS PassThru device and the mega macs 66. and the HGS PassThru device is red. The second •...

  • Page 133: Troubleshooting

    • Perform an OBD plug test. 13.3 Care and Maintenance Like any device, the mega macs 66 must be handled with care. Therefore regard the following: • Clean the device regularly with mild cleaning detergents. • Use commercial household cleaning detergents and a moistened, soft cleaning cloth.

  • Page 134: Disposal

    66 General Information Disposal 13.4 Disposal NOTE The guideline listed here is exclusively valid within the European Union. In compliance with Directive 2012/19/EU of the European Parliament and Council of 4 July 2012 relating to Waste Electrical and Electronic Equipment (WEEE), and the German national statute governing the distribution, return and environmental disposal of electrical and electronic equipment (Electrical and Electronic Equipment Act –...

  • Page 135: Technical Data Of The Mega Macs 66

    66 General Information Technical Data of the mega macs 66 13.5 Technical Data of the mega macs 66 13.5.1 General Data Supply voltage 10-15 V (+/- 10 %) Current consumption min. 12.5 V Battery charging voltage Battery Lithium polymer battery, 7.4 V, 950 mAh, rechargeable Battery capacity 4x 950 mAh = 28.12 Wh/3800 mAh...

  • Page 136: Diagnostic Module

    66 General Information Technical Data of the mega macs 66 13.5.2 Diagnostic Module Supply voltage 10-15 V (through diagnostic interface of the vehicle or through module interface) Battery charging voltage 10-15 V Current consumption max. 600 mA, standard 150 mA Supply Li-Polymer battery, min.

  • Page 137: Measurement Module

    66 General Information Technical Data of the mega macs 66 13.5.3 Measurement Module Supply voltage 10-15 V (through module interface) Current consumption max. 500 mA, standard 400 mA Ambient temperature Recommended: 10...35 °C Working range: 0...45 °C Approx. 250 g...
  • Page 138 66 General Information Technical Data of the mega macs 66 Range Voltage • Range 10 positions, 0.01-20 V/Div • Measurable voltage max. 200 V Current • Blue clamp (CP 700) – Measuring range: ± 700 A – Current load: max. 25 mA •...
  • Page 139 HELLA GUTMANN SOLUTIONS GMBH Am Krebsbach 2 79241 Ihringen GERMANY Phone: +49 7668 9900–0 Fax: +49 7668 9900–3999 info@hella-gutmann.com www.hella-gutmann.com © 2018 HELLA GUTMANN SOLUTIONS GMBH 1 STUECK/PIECE(S) ���� ��� �������� 9XQ 460 987-741 Made in Germany...

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