2 User Information ..........................11 Safety Precautions ......................11 2.1.1 General Safety Precautions ....................11 2.1.2 Safety Precautions for the mega macs 56 Bike ................11 2.1.3 Safety Precautions for High Voltage/Line Voltage............... 12 2.1.4 Safety Precautions – Risk of Injury ..................12 2.1.5...
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56 Bike Table of Contents System Requirements of Hella Gutmann Drivers ..............21 Installation of the Hella Gutmann Drivers Package..............21 5 Initial Start-Up..........................22 Charging the Battery ......................22 Switching on the Device...................... 22 License Release......................... 22 Switching off the Device .....................
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Configuring Order Management ....................41 6.6.3.5 Performing a Factory Reset ....................41 6.6.3.6 Screenshot.......................... 42 Creating a Screenshot ......................42 Sending Screenshots to the Hella Gutmann Drivers ..............42 Contracts........................... 42 6.7.1 Retrieving the License......................42 6.7.2 Displaying the GTC........................ 42 6.7.3...
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56 Bike Table of Contents 7.1.2 Symbols in the Header ......................47 7.1.3 Symbols in the Main Menu ..................... 49 7.1.4 Symbols in the Vehicle Selection Menu..................50 7.1.5 Symbols in the Diagnostics Menu .................... 51 7.1.6 Symbols in the Vehicle Information Menu ................. 51 7.1.6.1...
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Table of Contents mega macs 56 Bike Vehicle Information ......................78 7.5.1 Car History.......................... 78 7.5.1.1 Selecting Vehicles from the Car History..................78 7.5.1.2 Deleting Entries from the Car History..................78 7.5.1.3 Deleting Single Entries and the Entire Car History ..............78 7.5.1.4...
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Care and Maintenance ......................95 10.2.1 Replacing the Battery......................96 10.3 Disposal ..........................96 10.4 Technical data of the mega macs 56 Bike ................97 10.4.1 General Data ........................97 10.4.2 DT VCI ..........................98 10.4.3 Measurement Module ......................99...
This manual describes the version 54 for the mega macs 56 Bike. This user manual contains important information relevant to operator safety. You can find the manual with detailed information about the use of your mega macs 56 Bike in the diagnostic device under Please read the user manual completely.
56 Bike About this Manual Symbols on the Product These symbols indicate rotating parts. This symbol indicates dangerous electric voltage/high voltage. This symbol indicates the risk of crushing limbs. This symbol indicates a potential injury of the hand.
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About this Manual mega macs 56 Bike Symbols on the Product CAUTION Text parts marked in this way indicate a potentially dangerous situation which, if not avoided, will lead to minor or slight injuries if it is not avoided. Observe user manual This marking indicates that the user manual/the operating instructions must always be read and always be available.
• Connect the device exclusively according to user manual. • Keep the device away from fluids such as water, oil or gasoline. The mega macs 56 Bike is not waterproof. • Protect the device from strong impacts and do not drop it.
User Information mega macs 56 Bike Safety Precautions 2.1.3 Safety Precautions for High Voltage/Line Voltage Very high voltages occur in electrical systems. Due to voltage flashover on damaged components, such as marten damage or touching live components, the risk of electric shock is likely. High voltage via the vehicle and line voltage via the building's mains supply can cause severe injury or even death if adequate care is not taken.
56 Bike User Information Safety Precautions 2.1.7 Safety Precautions for Hybrid/Electric Vehicles Very high tensions occur on hybrid and electric vehicles. Due to voltage flashover on damaged components, such as marten damage or touching live components, the risk of electric shock is likely.
User Information mega macs 56 Bike Non-Liability 2.1.8 Safety Precautions for Testing/Measuring Devices • Perform measurements only on electric circuits that are not directly connected to the line voltage. • Never exceed the maximum permissible voltage load of 30 V alternating voltage (AC) or 60 V direct current voltage (DC) respectively.
There are doubts about the correct function of the safety-related software engagement. • The device is transferred to a third party. Hella Gutmann Solutions GmbH is unaware of this fact and has not authorized the third party to use the diagnostic program.
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56 Bike Non-Liability The Hella Gutmann Solutions GmbH does not accept any liability for the usage of data and information that are found to be incorrect or that were incorrectly displayed, also for errors that occurred inadvertently during the compilation of the data.
56 Bike Device Description Delivery Contents 3 Device Description Delivery Contents Q Q u u a a n n t t i i t t y y D D e e s s i i g g n n a a t t i i o o n n...
The device is not suitable for repairing electrical machines and equipment or home electrics. Diagnostic devices from other manufacturers will not be supported. If the device is used in a way not authorized by Hella Gutmann, the safety of the device may be influenced. Using the Bluetooth® Function The terms of use of the Bluetooth®...
56 Bike Device Description Connections of the mega macs 56 Bike Connections of the mega macs 56 Bike D D e e s s i i g g n n a a t t i i o o n n USB device interface Use the USB device interface for data exchange between the PC and the device.
Device Description mega macs 56 Bike DT VCI Connections DT VCI Connections D D e e s s i i g g n n a a t t i i o o n n DT VCI for diagnostic connector in the vehicle Retaining strap for mounting e.g.
Installation of the Hella Gutmann Drivers Package To obtain all the data about the related vehicle provided by Hella Gutmann, the device requires a permanent online connection and the installed driver package Hella Gutmann Drivers. To keep the connection costs down, Hella Gutmann recommends a DSL connection and a flat rate.
(GTC) of the Hella Gutmann Solutions GmbH. Otherwise, certain device functions will be unavailable. If mega macs 56 Bike recovery ("Rescue App") is displayed when switching on the device, please contact the responsible support staff or the Hella Gutmann Technical Help Line.
56 Bike Initial Start-Up Switching off the Device 1. Select Contracts under > Settings in the main menu. 2. Select >License<. 3. Call up My licenses with Data download is in progress. Purchased licenses are displayed. 4. Switch the device off and on again.
Configuring the Device mega macs 56 Bike Setting company data 6 Configuring the Device Configure all interfaces and functions under Settings in the main menu. Setting company data Here you can enter the company data, that shall appear on the hard-copy printout, e.g.: •...
56 Bike Configuring the Device Setting company data 2. Select >User<. 3. Select the required user name. 4. Open the virtual keypad with 5. Enter the requested password. 6. Confirm your entry with The input will be saved automatically.
Device number • Software version Hella Gutmann Solutions supplies customers with regular software updates. The update is subject to charge. These updates contain new vehicle systems as well as technical modifications and improvements. We recommend keeping your device up to date.
Voltage supply of device and DT VCI is ensured. 6.2.2 Calling Up System Information Here you can find all information required for the identification of the mega macs 56 Bike. Proceed as follows to call up system information: 1. Select Update under > Settings in the main menu.
Configuring the Device mega macs 56 Bike Updating the Device, DT VCI and Modules 3. Start Update under Step with . The device searches for a new update that will then be downloaded and installed. The device switches off and on again after the successful system update. The installation will be checked automatically after startup.
6.2.7 Module Update Update the software for individual modules here. The mega macs 56 Bike has 2 module slots. The 1st module slot is intended for the MT 56 (measurements module) and the 2nd is a secondary slot for further modules.
Configuring the Device mega macs 56 Bike Configuring the Interfaces 6.3.1 Configuring the Printer 6.3.1.1 Printing via USB Port Here you can set the option to print via a USB port. It is possible to connect to the USB ports any printer that supports at least the printer language PCL5 or higher and that has a USB port.
4. Select >Expert mode<. 6.3.2 Configuring the Bluetooth® Adapter Configure the Bluetooth® adapter here. The integrated Bluetooth® module enables a wireless connection to a PC on which the driver package Hella Gutmann Drivers is installed. 6.3.2.1 Searching for the Bluetooth® Adapter NOTE If the device has already been delivered with a Bluetooth®...
Configuring the Device mega macs 56 Bike Configuring the Interfaces 4. Activate the check box to be able to do the settings. A confirmation prompt appears if WLAN was previously activated in the device. 5. Observe the confirmation prompt. 6. Confirm the confirmation prompt with 7.
7. Click to start Bluetooth® diagnostics. An info window appears. Here you will find information including the status of the connection to the Hella Gutmann Drivers. 8. Close the info window with 6.3.3 Configuring WLAN Make your WLAN settings here.
6. Confirm the confirmation prompt with 7. Start WLAN diagnostics with An info window appears. Here you will find information including the WLAN chip and status, as well as the status of the Hella Gutmann Drivers connection. 8. Close the info window with 6.3.3.3...
56 Bike Configuring the Device Setting the Country Setting the Country Configure the following data here: • Language setting • Country setting • Currency • Date format • Time mode • Date • Time • Time zone 6.4.1 Setting the Language Option Here you can set the language if the software is multilingual (optional).
Configuring the Device mega macs 56 Bike Setting the Country 1. Select Country under > Settings in the main menu. 2. Open the list under Currency with The compilation of currencies depends on the prevailing software. 3. Select the requested currency.
56 Bike Configuring the Device Setting Units 3. Set the required hour under Hour with 4. Repeat step 3 for Minute and Second. 5. Confirm settings with The setting will be saved automatically. 6.4.8 Setting the Time Zone Here you can set the current time zone.
Configuring the Device mega macs 56 Bike Configuring Miscellaneous 2. Select >Hardware<. 3. Open the list under Brightness with 4. Select the requested brightness value. The display brightness is adjusted immediately. The selection will be saved automatically. 6.6.1.2 Calibrating the Touch Screen Proceed as follows to calibrate the touch screen: 1.
The selection will be saved automatically. 6.6.2.3 Sending the Car History Here you can send the Car History to Hella Gutmann. Proceed as follows to send the Car History data: 1. Select Miscellaneous under > Settings in the main menu.
Configuring the Device mega macs 56 Bike Configuring Miscellaneous 6.6.2.5 Displaying Error Logs If a fault occurs when sending the Car History data, the error log is stored in the device memory. Proceed as follows to call up the error log: 1.
56 Bike Configuring the Device Configuring Miscellaneous 6.6.3.3 Automatic E-mail Actualization Here you can set the time interval in which the emails shall be retrieved automatically. Proceed as follows to retrieve e-mails automatically: 1. Select Miscellaneous under > Settings in the main menu.
The message Screenshot created is displayed if the screenshot has been created successfully. Sending Screenshots to the Hella Gutmann Drivers Here you can send screenshots from the device file to the Hella Gutmann Drivers. They are displayed on the PC as a graphics file.
The GTCs appear. 6.7.3 Displaying Other Licenses Here you can view a list of the licenses and notes of the programs and functions used by the Hella Gutmann. Proceed as follows to retrieve licenses: 1. Select Contracts under > Settings in the main menu.
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Configuring the Device mega macs 56 Bike Test Functions 2. Select Test functions under > Settings in the main menu. CAUTION Rolling of vehicle Risk of injury or material damage Proceed as follows before starting: 1. Prevent the vehicle from rolling.
56 Bike Working with the Device Symbols 7 Working with the Device Symbols 7.1.1 General Symbols S S y y m m b b o o l l s s D D e e s s i i g g n n a a t t i i o o n n Switch off Switch the device off.
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Working with the Device mega macs 56 Bike Symbols S S y y m m b b o o l l s s D D e e s s i i g g n n a a t t i i o o n n Selection window Open a selection window.
56 Bike Working with the Device Symbols 7.1.2 Symbols in the Header D D e e s s i i g g n n a a t t i i o o n n S S y y m m b b o o l l s s Vehicle data This menu contains the data of the currently selected vehicle.
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Working with the Device mega macs 56 Bike Symbols S S y y m m b b o o l l s s D D e e s s i i g g n n a a t t i i o o n n...
56 Bike Working with the Device Symbols 7.1.3 Symbols in the Main Menu D D e e s s i i g g n n a a t t i i o o n n S S y y m m b b o o l l s s Home Return to the main menu.
Working with the Device mega macs 56 Bike Symbols 7.1.4 Symbols in the Vehicle Selection Menu D D e e s s i i g g n n a a t t i i o o n n S S y y m m b b o o l l s s Vehicle database Select a vehicle from the database e.g.
56 Bike Working with the Device Symbols 7.1.5 Symbols in the Diagnostics Menu D D e e s s i i g g n n a a t t i i o o n n S S y y m m b b o o l l s s System information Here you can find information and help texts on the selected system.
Working with the Device mega macs 56 Bike Symbols 7.1.6.1 Symbols in the Car History Menu S S y y m m b b o o l l s s D D e e s s i i g g n n a a t t i i o o n n Sending a Call for Help Contact the Technical Help Line and request data here.
56 Bike Working with the Device Symbols 7.1.7 Symbols in the Measurements Menu D D e e s s i i g g n n a a t t i i o o n n S S y y m m b b o o l l s s...
Working with the Device mega macs 56 Bike Symbols S S y y m m b b o o l l s s D D e e s s i i g g n n a a t t i i o o n n Display and stop saved measurements View or stop a saved measurement here.
56 Bike Working with the Device Symbols 7.1.7.2 Symbols in the Trigger Menu S S y y m m b b o o l l s s D D e e s s i i g g n n a a t t i i o o n n Place the trigger Move the trigger here.
Working with the Device mega macs 56 Bike Symbols 7.1.7.3 Setting Symbols in the Measurements Menu S S y y m m b b o o l l s s D D e e s s i i g g n n a a t t i i o o n n Current value View the currently measured value here.
56 Bike Working with the Device Symbols 7.1.7.4 Symbols in the Measuring Range Menu S S y y m m b b o o l l s s D D e e s s i i g g n n a a t t i i o o n n Zero line up Move the zero line for the measuring range up.
Working with the Device mega macs 56 Bike Symbols 7.1.8.1 Symbols in the Glossary S S y y m m b b o o l l s s D D e e s s i i g g n n a a t t i i o o n n Search Search for components and abbreviations via search term.
56 Bike Working with the Device Vehicle Selection 7.1.10 Symbols on the Virtual Keypad D D e e s s i i g g n n a a t t i i o o n n S S y y m m b b o o l l s s Copy/paste Here you can copy text into the clipboard or paste text from the clipboard.
Working with the Device mega macs 56 Bike Vehicle Selection 4. Select the requested manufacturer. 5. Select the requested fuel type. 6. Select the requested model. 7. Double-click to the requested vehicle type. The Vehicle data menu appears. Here you can enter either the registration number or the customer name (max. 10 characters).
56 Bike Working with the Device Vehicle Selection 3. Select Vehicle search with 4. Select >Country-specific<. 5. Open list under Country with 6. Select the requested country. The search criteria are adapted on a country-specific basis. 7. Open the virtual keypad on the first search criterion with 8.
Working with the Device mega macs 56 Bike OBD diagnostics 9. Open the virtual keypad with NOTE If you do not enter a registration number or the customer name, the device does not store any data of the current vehicle in the Car History.
56 Bike Working with the Device Diagnostics • >Service reset< Here you can reset the service interval manually or automatically. • >Basic settings< Here you can assign basic setting values to ECUs and actuators. • >Codings< Here you can code tasks to actuators and ECUs and you can adapt new components to the vehicle.
Working with the Device mega macs 56 Bike Diagnostics 7.4.2 Trouble codes If a component malfunction is detected while ECU carries out an internal test, a trouble code will be set in memory and the corresponding warning lamp will be activated. The device reads out the trouble code and displays it in plain text. It also indicates information about the trouble code, such as possible effects and causes.
56 Bike Working with the Device Diagnostics 12. Select the requested trouble code. Corresponding repair tips are indicated. The repair tips contain the following information: • Trouble code number, original trouble code number in addition where necessary •...
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Working with the Device mega macs 56 Bike Diagnostics 1. Perform steps 1 to 10 as described in the section Vehicle selection (Page 59). CAUTION Rolling of vehicle Risk of injury or material damage Proceed as follows before starting: 1. Prevent the vehicle from rolling.
Fault text: Oxygen sensor signal faulty In both cases, diagnostics can be significantly eased if the corresponding parameters are read out. The mega macs 56 Bike reads the parameters and displays them in plain text. It additionally provides information on the parameters.
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Working with the Device mega macs 56 Bike Diagnostics 1. Perform steps 1 to 10 as described in the section Vehicle selection (Page 59). CAUTION Rolling of vehicle Risk of injury or material damage Proceed as follows before starting: 1. Prevent the vehicle from rolling.
56 Bike Working with the Device Diagnostics 16. Select additionally required parameters in the list Available parameters by double-clicking if required. You can select maximum 16 parameters at the same time. 17. Start the parameter reading with During the readout procedure, the recordings are automatically saved in the Car History under the previously entered registration number.
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Working with the Device mega macs 56 Bike Diagnostics 1. Perform steps 1 to 10 as described in the section Vehicle selection (Page 59). CAUTION Rolling of vehicle Risk of injury or material damage Proceed as follows before starting: 1. Prevent the vehicle from rolling.
56 Bike Working with the Device Diagnostics 18. Push the button indicated. The actuator test is performed. The message Actuator test successfully done appears if the actuator test was successful. 7.4.5 Service reset Use this menu to reset service intervals provided that this function is supported by the vehicle. The device performs the resets either automatically or you find a description for the manual reset procedure.
Working with the Device mega macs 56 Bike Diagnostics 12. Confirm the performed service reset with 7.4.5.2 Performing Automatic Service Resets Proceed as follows to perform the automatic service reset: 1. Perform steps 1 to 10 as described in the section Vehicle selection (Page 59).
56 Bike Working with the Device Diagnostics 7.4.6 Basic settings Here you can adjust or adapt components and ECUs according to manufacturer's specifications. 7.4.6.1 Preconditions for Basic Settings Regard the following in order to perform basic settings: •...
Working with the Device mega macs 56 Bike Diagnostics 4. Select the requested assembly. 5. Select the requested system. 6. Observe the information and instructions windows. 7. Call up the >Information< tab. 8. Follow the instructions on the screen. 9. Start the manual basic setting with 10.
56 Bike Working with the Device Diagnostics 4. Select the requested assembly. 5. Select the requested system. 6. Observe the information and instructions windows. 7. Call up the >Information< tab. 8. Follow the instructions on the screen. 9. Start the automatic basic setting with 10.
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Working with the Device mega macs 56 Bike Diagnostics 1. Perform steps 1 to 10 as described in the section Vehicle selection (Page 59). CAUTION Rolling of vehicle Risk of injury or material damage Proceed as follows before starting: 1. Prevent the vehicle from rolling.
56 Bike Working with the Device Diagnostics 7.4.7.2 Performing Automatic Coding Procedures WARNING The ECU is not coded or is incorrectly coded Risk of death or serious injury as a result of the ECU not working or working incorrectly...
Working with the Device mega macs 56 Bike Vehicle Information 11. Confirm the window with infos and instructions with Coding is performed automatically. The message Coding successfully done appears if the coding process was successful. Vehicle Information This menu provides the following information: •...
8. Confirm your entry with 9. Activate the requested check box under What do you want to do? If you have activated Contact the Technical Help Line, a Hella Gutmann colleague will call you back as soon as possible. Technical documents such as repair instructions or wiring diagrams can be requested if you activate Request...
Vehicle Information Contacting the Technical Help Line Here you can contact the Hella Gutmann Technical Help Line for getting support with diagnostic work. You have also the option to request technical documents, such as repair instructions or wiring diagrams. Proceed as follows to send a help call to the Hella Gutmann Technical Help Line: 1.
56 Bike Working with the Device Vehicle Information 24. Open the virtual keypad under Problem/question/remark (at least 20 characters) with 25. Enter your text here. 26. Confirm your entry with 27. Continue with An info window appears. Here you have an overview of the information that has already been entered.
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Working with the Device mega macs 56 Bike Vehicle Information 24. Select the requested component where necessary. 25. Open the virtual keypad under Remark with 26. Enter your remark. 27. Confirm entries twice with An info window appears. Here you have an overview of the information that has already been entered.
56 Bike Working with the Device Indication of the individual OBD modes for petrol and Diesel vehicles as well as the pre-test of the German exhaust- emission check and the VW short trip. O O B B D D m m o o d d e e s s a a n n d d O O B B D D t t e e s s t t s s Pre-test of German Quick test of the exhaust-gas relevant parameters of an OBD vehicle.
Voltage • Current • Resistance Current measurements are allowed exclusively with the clamp meter from Hella Gutmann. Depending on the required measurement, different clamps are to be used. CAUTION Overvoltage Fire hazard/danger of damage to the device and its surroundings Comply with the max.
56 Bike Measurements Oscilloscope 8.1.1 Oscilloscope Channels The measurements module (MT 56) has 2 oscilloscope channels. With channel 1 (connections scope 1 and ST3), you can measure each of the measured variables indicated. With channel 2 (connection scope 2), it is only possible to measure voltage.
Measurements mega macs 56 Bike Oscilloscope 1. Insert the electrical plug connection of the clamp meter into the ST3 connector of the device with the arrow pointing down. 2. Select >Measurements< in the main menu. 3. Activate the check box for Current.
56 Bike Measurements Oscilloscope 8.1.3.2 Automatic Setting of Measuring Ranges If resistance is measured, then the measuring range cannot be set automatically. Proceed as follows to set the measuring ranges for voltage, current, temperature,and pressure while measurement is in progress: 1.
Measurements mega macs 56 Bike Oscilloscope 2. Set the trigger position with You can also click in the signal depiction to set the trigger position. 3. Go one step back with 8.1.4.2 Setting the Trigger Mode With the trigger mode, you can decide when the oscilloscope initiates the triggering. The following trigger modes are available: •...
56 Bike Measurements Oscilloscope 8.1.4.4 Setting the Trigger Level The trigger level controls the voltage point at which triggering takes place. The trigger level is set to automatic as a standard feature ex works. NOTE To modify the trigger level, expert mode must be set to >on<.
Measurements mega macs 56 Bike Oscilloscope 8.1.5.3 Zero Reset of Values Here you can set the following value windows to zero simultaneously: • Minimum • Maximum • Peak-to-peak Proceed as follows to set the value window to zero while measurement is in progress: 1.
56 Bike Measurements Oscilloscope 8.1.6.3 Configuring the Coupling CAUTION Overvoltage Fire hazard/danger of damage to the device and its surroundings Comply with the max. permitted voltage load of the oscilloscope channels: • Alternating voltage (AC): max. 30 V •...
Measurements mega macs 56 Bike Oscilloscope 1. Start saving with 2. Double-click 3. Enter the requested name for the measurement. 4. Click twice to confirm the input. The measurement will be saved automatically. 8.1.8 Displaying Recorded Measurements Proceed as follows to display a recorded measurement: 1.
56 Bike Applications Calculator 9 Applications An overview of the available applications is shown here. Calculator Perform general calculations here. 9.1.1 Activating the Calculator Proceed as follows to make calculations: 1. Select >Applications< in the main menu. 2. Select Calculator with 3.
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Applications mega macs 56 Bike Calculations 2. Select Calculations with 3. Select the required calculation type. 4. Select the required size. 5. Open the virtual keypad with 6. Enter the requested value. 7. Confirm your entry with 8. Repeat steps 5 to 7 for further entries where necessary.
• Perform a DT VCI plug test. 10.2 Care and Maintenance Like any device, the mega macs 56 Bike must be handled with care. Therefore regard the following: • Clean the device regularly with mild cleaning detergents. • Use commercial household cleaning detergents and a moistened, soft cleaning cloth.
Always use original spare parts. 10.2.1 Replacing the Battery For this, only use the battery offered by Hella Gutmann, because the use of different products may damage the device. Proceed as follows to replace the battery: 1. Switch off the device and remove all connecting cables.
56 Bike General Information Technical data of the mega macs 56 Bike 10.4 Technical data of the mega macs 56 Bike 10.4.1 General Data Supply voltage 12-15 V Current consumption max. 4 A Battery charging voltage 12.5-18 V Battery Li-Polymer battery, 7.4 V, 1000 mAh, rechargeable...
General Information mega macs 56 Bike Technical data of the mega macs 56 Bike 10.4.2 DT VCI 200 mA Rated current Voltage supply 12-15 V (+/-10 %) Ambient temperature Recommended: 10...35 °C Working range: 0...45 °C Dimensions 110 x 50 x 26 mm (H x W x D)
56 Bike General Information Technical data of the mega macs 56 Bike 10.4.3 Measurement Module Supply voltage (through module interface) Power input 2.5 W Current consumption max. 500 mA, standard 300 mA Ambient temperature Recommended: 10...35 °C Working range: 0...40 °C...
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General Information mega macs 56 Bike Technical data of the mega macs 56 Bike Measured variables • Voltage • Current (external clamp meter) • Resistance...
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56 Bike General Information Technical data of the mega macs 56 Bike Interfaces • 4x safety socket 4 mm (2 per measuring channel) • 1x ST3 (12-pin) ST3 connection: • 6x communication • 1x voltage inlet 5 V •...