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Havis KK-K9-C22-K Installation Instructions Manual

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KK-K9-C22-K INSTALLATION INSTRUCTIONS
K9 Kit for 2011-2016 Chevy Caprice
TOOLS Needed:
Phillips Screw Driver
Standard Socket set
Metric Socket set
PARTS & HARDWARE:
QTY
DESCRIPTION
1
Floor
1
Ceiling
1
Front wall / bulkhead with sliding door
1
Rear wall
1
Rear wall upper support bracket
2
Rear floor support bracket
Upper "B" pillar bracket
2
1
Passenger side floor support bracket
1
Driver side floor support bracket
1
Passenger side upper filler
1
Driver side upper filler
1
Passenger side lower filler
1
Driver side lower filler
1
Rubber Mat
1
Driver side door panel
1
Passenger side door panel
1
Driver side hinged window guard
1
Passenger side hinged window guard
1
Dome Light Kit
1
Silicone caulk (sealant)
1/4 x 3/4" Carriage bolt – Stainless Steel
18
1/4" serrated nut
18
1/4 x 3/4" Phillips pan head screw - Stainless Steel
19
18
1/4 Flat washer - Stainless Steel
28
#10 x 1/2 Phillips pan head sheet metal screws - SS
21
#10 x 3/4 Phillips pan head sheet metal screws- SS
15
#10 Flat washer-SS
7/16" x 3" Hex head bolt
2
7/16" Flat washer
2
2" long x 1.25" OD Aluminum spacer
2
2
8 mm x 25 mm Hex head bolt
3/8" Flat washer
2
Power Drill with Drill Bits
Wire Cutters /Crimpers
Awl and 90° Scribe
Trim panel removal tool
Caulk Gun
PART #
KNM004323
KNM004497
KNM004493
KNM004324
KNM004326
KNM004589
KNM004496
KNM004505
KNM004506
KNM004499
KNM004501
KNM004498
KNM004500
KNM004762
DP-C22-1A
DP-C22-6A
WGI-C22-1-K9
WGI-C22-6-K9
KK-K9-DOME
PRM97343
GSM32024
GSM30170
GSM34102
GSM31048
GSM34169
GSM34170
GSM31046
GSM34034
GSM31008
CM003247
GSM33721
GSM31007
KK-K9-C22-K_INST_6-12.docx rev 2-14

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Summary of Contents for Havis KK-K9-C22-K

  • Page 1 KK-K9-C22-K INSTALLATION INSTRUCTIONS K9 Kit for 2011-2016 Chevy Caprice TOOLS Needed: Phillips Screw Driver Power Drill with Drill Bits Trim panel removal tool Standard Socket set Wire Cutters /Crimpers Caulk Gun Metric Socket set Awl and 90° Scribe PARTS & HARDWARE:...
  • Page 2 NOTES!  Read all instructions before installing any Havis, Inc. products.  Use hardware provided with install kit.  Vehicle battery should be disconnected during installation. It will need to be temporarily reconnected to move electric seats or check electric door locks.
  • Page 3 Remove rear passenger door panels Underneath door handle, remove Remove screws at bottom of door plastic cover and screw. first. panel. (T20 Torx) (T20 Torx) Note: A small 90° scribe helps to pick plastic covers off. Remove screw under door Disconnect latch and lock cables Remove window switch from door armrest.
  • Page 4 Hold in place and mark location for Center and attach the window With upper bracket still attached to frame mounting screws. guard assembly to the door panel guard, position so bracket fits evenly with #10 x 1/2” Phillips pan head at top.
  • Page 5 Mark location. Pull rubber floor mat down to Use Awl (or other pointed tool) to exposed location of a 7/16” threaded locate center of nutsert. nutsert at bottom of “B” pillar. Use 2” long x 1.25” OD Aluminum Attach driver side lower mount Place spacer into location.
  • Page 6 Attach “B” pillar brackets with 8 mm Locate 8mm nutsert in upper “B” Remove rear seat belt assembly. x 25 mm Hex head bolt. pillar. One each side. RE: 2014+ Caprice. Temporarily remove lower / RE: 2011-2013 Caprice Attach rear floor support brackets to outboard seat back nuts.
  • Page 7 Loosely attach upper “B” pillar With location of “B” pillar brackets View of “B” pillar brackets brackets to front bulkhead with 1/4 now determined. Mark and cutout completely installed x 3/4” Carriage bolts and serrated notch upper “B” pillar trim for nuts.
  • Page 8 Example mounting location for the Example mounting location for the After silicone is dry (preferably optional Hot-N-Pop exhaust fan. optional Hot-N-Pop door gas overnight), place rubber mat into K9 # KK-K9-HA-FKT-10 10” fan insert. spring. mounts to window guard. View of completed KK-K9-F16-K installation. NOTE: This photo shows the older Front Bulkhead.