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felfil evo Manual

Filament extruder complete kit
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Complete Kit

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Summary of Contents for felfil evo

  • Page 1 Complete Kit...
  • Page 2 Felfil Evo is a plastic filament extruder, able to produce filaments for 3D printers starting from industrial pellets or plastics wastes. The Felfil Evo Complete Kit includes all the components of the Felfil Evo project; In order to obtain optimal extrusion resutls, please follow the details of the complete project.
  • Page 3 - Some polymers can undergo thermal decomposition resulting in potentially toxic fumes. So always use the Felfil Evo in a well ventilated area, or inprecence of a suction hood (not your bedroom or inside your house), and understand the thermal decomposition properties of the polymer you are extruding.
  • Page 4 What’s in the box The Felfil Evo Complete Kit includes those components: Gearmotor Structural Support Nozzle Extruding Screw Melting Chamber Teflon Lower Case Upper Case Front Panel Rear Panel Encoder Monitor Complete Kit Manual...
  • Page 5 What’s in the box Felfilino Main Switch Feet Low Hopper High Hopper Termocouple Knob Insulant Power Supply Cartridge Heater O-ring Complete Kit Manual...
  • Page 6 What’s in the box Gearmotor Cap Complete Kit Manual...

  • Page 7: Small Parts

    Small Parts TCE M5x85 DE M5 TBE M5x16 WA M5 VCE M5x6 TCE M4x30 DE M4 TBE M4x20 TCE M4x8 TBE M3x6 VCE M3x5 DIS. FF M3 DIS. MF M3 Complete Kit Manual...
  • Page 8 Components Complete Kit Manual...

  • Page 9: Tools Needed

    Tools Needed Those are the tools you will need in order to assemble your Felfil Evo. Tools are not included in the package. hex wrench combination wrench gloves [Please, wear latex gloves while assembling, when you see this symbol] Complete Kit Manual...
  • Page 10 Mounting #1 Insert the screw and the engine cap into the gearmotor hub and close whit two grub screws, make sure the screws rest on the flat of the shaft Complete Kit Manual...
  • Page 11 Mounting #2 Screw the melting chamber and the teflon insulator to the structural support Complete Kit Manual...
  • Page 12 Mounting #3 Insert the extrusion screw trought the structural support and screw it to the gear- and P1] motor [put the four washers in front between Note: insert only screws in the bottom holes. Complete Kit Manual...
  • Page 13 Mounting #4 Insert the thermocouple in its hole in Chamber T3; then block it with a M3 grub screw Please, be careful when you close the grub screw. You could damage the thermocouple. Complete Kit Manual...
  • Page 14 Mounting #5 Insert the O-ring in the guide and screw the nozzle to melting chamber Complete Kit Manual...
  • Page 15 Mounting #6 Insert the three heater cartrige into the melting chamber and close them with grub screws Please, use glowes. The material could be crippling Pay attention. Ensure to fix the grub screws, or the heater could exit from the holes. Complete Kit Manual...
  • Page 16 Mounting #7 Fix the fan to the left lateral side Complete Kit Manual...
  • Page 17 Mounting #8 Fix the PCB whit the display Insert 4X electric wires in the display Attention: if you cannot see anything on the LCD monitor, or it has a very low contrast, please regulate contrast by turning the screw on the back. [see the next page to identifi- cate the screw] Complete Kit Manual...
  • Page 18 Connections #1 Use this screw to regulate contrast Complete Kit Manual...
  • Page 19 Mounting #9 Fix the encoder on the right lateral side C3, using it’s nut. Push the knob on the encoder E5. Insert 4X electric wires in the encoder E5. Complete Kit Manual...
  • Page 20 Mounting #10 Screw up the previous block to the lateral side Complete Kit Manual...
  • Page 21 Connections #2 Complete Kit Manual...
  • Page 22 Mounting #11 Insert the switch in the squared holes of (lower case) Insert the four feet into the holes of Insert the power supply connector into its hole of C2, then screw it using it’s nut and spring washer Complete Kit Manual...
  • Page 23 Mounting #12 Fix the previous block at the lower case C2, using the screws (X3) Complete Kit Manual...
  • Page 24 Mounting #13 Insert the Low Hopper from its side. Fix the screw (X2) to the gearmotor. [Whit this operation you will block the P1, parts Complete Kit Manual...
  • Page 25 Mounting #14 Insert the insoulant around the melting chamber Insert the Upper Hopper guides. Please, use glowes. The material could be crippling Complete Kit Manual...
  • Page 26 Connections #3 Pay attention. Do not invert the power cables order, or you will burn the electronic PCB. Complete Kit Manual...
  • Page 27 Mounting #15 Insert the lateral side in the specific guide of the lover case Complete Kit Manual...
  • Page 28 Connections #5 Pay attention. Do not invert the gearmotor cables order, or the screw will turn anticlock- wise. Pay attention. Do not invert the thermocouple cables order, or the temperature will be always displayed on 0°C. Complete Kit Manual...
  • Page 29 Mounting #16 Insert the lateral side in the specific guide of the lover case Complete Kit Manual...
  • Page 30 Connections #5 Complete Kit Manual...
  • Page 31 Mounting #17 Close the extruder with the upper case and fix it to the lower case Complete Kit Manual...
  • Page 32 Mounting Finished! Connect the power supply. Complete Kit Manual...
  • Page 33 Complete Kit Manual In order to obtain the best quality filament, Felfil Evo is designed to be placed on a common and stable table and to extrude on the floor. The height of extrusion is called drop, and tipically is about 80cm.
  • Page 34 Plug the AC power cord into an electrical outlet. Set the power switch to the [ I ] position The Felfil Evo will display welcome text on the LCD panel. This is the beginning of the script that will guide you through the extrusion.

  • Page 35: User Interface

    In the first step you can set the temperature turning the knob Then press the knob to confirm Felfil Evo is heating, wait untill it reaches the setted temperature Now you can set the screw rpm. Press the knob to confim.
  • Page 36 User Interface 2 This is the user interface when Felfil Evo is running. The LCD contains all information about the extruding. Current Temperature: indicates the current Set Temperature: temperature in the indicates the temperature chamber. the PID is heading for.
  • Page 37 User Interface 3 When the sceen below appears, it’s because Felfil Evo goes on protection mode. This usually occours when the engine torque is too high, in order to avoid failure for engine and mechanics. Usually this is due to a too low temperature in the melting chamber, or a too high speed of extrusion.
  • Page 38 Please pay attention: - If the nozzle is not correctly tightened, plastic may exit, producing smell. - If you recognise smell of burning plastic, immediately stop extrusion, open Felfil Evo and check that everything is ok. - If the cartridge heater seems to be ruined, please substitute with a brand new one, in order to avoid any potential short-circuit.
  • Page 39 Polymers guide In this section you can find some information about the plastic. When using commercial pellets, rely on the maker’s identification of the type of plastic. When using recycled plastic, check the markings on the item(s) to determine which type of plastic you are using.
  • Page 40 Presenting Felfilino +12V ICSP ENCODER SERIAL PROGRAMMER 100mm Complete Kit Manual...
  • Page 41 Gearmotor Specs Complete Kit Manual...
  • Page 42 Contacts Marking: Felfil Evo is a product complying with the 2014/30 EU Directive and the Harmonized Stan- dard EN 61326-1: 2013. On its case is reported the serial number of the product #EBxxxx along with CE and RAEE marks. Contacts: Felfil s.r.l.