ASC Signal ES40K-1 Installation, Operation And Maintenance Manual

4.0 meter earth station antenna

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Ins

stallation

n, Opera

4.0

0 Meter E

Earth St

Type

e ES40C-1

, ES40K-1,

Copy

ASC Signal

ation and

d Mainte

ation An

ntenna

ES40CM-

1, and ES4

enance

40KM-1

Bulletin OM4

Revision N

May 12, 2017

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Summary of Contents for ASC Signal ES40K-1

Page 1 Opera ation and d Mainte enance 0 Meter E Earth St ation An ntenna Type e ES40C-1 , ES40K-1, ES40CM- 1, and ES4 40KM-1 Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 2 Contact yo our local wa aste disposal agency for recovery, recyc cling, or disp posal instruc ctions. Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 3 E S40C-1 and ES40K-1 ty ype antennas s. It provides s the same stron ng and versa atile combin ation of mec...
Page 4 ©AS SC Signal Co orporation 1120 0 Jupiter Roa ad, Suite 102 Plan no, TX 75074 w.ascsignal. Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 5 K OF ELEC CTRIC SHO OCK! ERTISSEMEN RISQ QUE D’ÉLE ECTROCUTI ION! ARNING! FER TO MA ANUAL ERTISSEMEN SE R RÉFÉRER A U MANUEL L D’UTILISA ATION. Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 6 RISK OF F ELECTRI IC SHOCK RISQUE D DE DÉCHAR RGE ÉLECT TRIQUE Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 7 ESSENTIAL L HEALTH AND SAFET TY REQUIR REMENTS Refe er to docume ent P/N 2401 117–Essentia al Health and d Safety Req quirements. Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 8 Shackles 2 ea 10 F Foot Extens Ladder 1 ea 3” x x 3’ Nylon W Web Sling 2 ea Felt-tip M Marker andard 1 ea Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 9 Dip Glv M20 x x 1.5, 20mm m ball / Articu ulated rod ends #648 “K” K20MR 3/4-10 M20 x x 2.5 Hot Dip Glv Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 10 The f form required d to file such h a claim wi ll be supplie ed by the car rrier. Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 11 The material sho ould be forw warded to the e address giv ven by the C Signal Cus tomer Servic ce Center co ontact. Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 12 1/2 turn n (180 degre ees) as show wn in Figure for bolt leng gths longer th han four diam meters. Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 13 Tho ose part num mbers describ be the antenn na currently being insta alled. ES40C-1 an nd ES40K-1 1 are transm mit/receive 4 4.0 Meter E ESA with a m manual ped destal mount ES40CM-1 1 and ES40K...
Page 14 1. Swe eep foundatio on clean of a any debris. move excess c concrete from m shear caps a and anchor bolts s as shown. gure 1 Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 15 1 ▬ refully remov ve the manu ual mount par rts from the packing cra ate. Step Figu ure 2 gure 3 Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 16 Tube Weldment (P/N N 7545086) o on top of the pad secure it with (4) x 5/8-11 hard dware. Snug tighten the b bolts. Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 17 Two Uni iversal Brack kets (P/N 75 542460) usin ng (8) x 3/4- 10 hardware e. Tighten bo olts per Step TM A325 pro ocedures. Figure 8 Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 18 Step front t access slots s and (8) x ¾ ¾-10 hardwa are. Tighten bolts per AS STM A325 p procedures. gure 11 Figure e 12 Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 19 (P/N 7542 2639) and 3/4 4-16 nuts. Step Leve el the rod usi ing 3/4-16 a djustments n nuts. Hand ti ighten the ha ardware. Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 20 Flange e Pipe Moun nt P/N PEDM MNT-4 or cu ustomer supp plied Pipe Step unt at this tim Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 21 ES40KM M-1 Ku-B Band Up pgrade Foll low the Ste eps below for Ku-Ban nd Upgrad de assembly y . Drawin n g 40CK-U UPG-1 Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 22 40K-1 or E ES40KM-1 1 Ku-Band d Upgrade e Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 23 40K-1 or E ES40KM-1 1 Ku-Band d Upgrade e Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 24 Step wash hers into sep parate section ns as shown in Figure 20 Figure 20 Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 25 30 degree e overlap. El levation adju ustment is co ontinuous fro om 0 degr rees to 90 de grees. Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 26 Step prev viously moun nted in the fo oundation pa Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 27 A-325 te ensioning pr rocedure. Step Figu ure 23 - Gro ound mount assembly at ttached to th e foundation Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 28 S South. If you ur site is in th he Southern hemisphere , your satelli ite will be lo ocated in the e North. igure 24 Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 30 A-325 te ensioning pr rocedure. Step Figu ure 28 shows s the ground mount assem mbly attache ed to the fou undation Figu ure 28 Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 31 Fig gure 29. Figure e 29 p 2 ▬ Tigh hten the hard dware using g the A-325 t tensioning pr rocedure. Step Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 32 5 5/8 inch hard dware (hex b bolt, flat was sher and hex Step nut) as shown in n Figure 31. gure 31 Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 33 9 ▬ Pull l the protecti ive boot ove er the jackscr rew, and clam amp at the en nd as shown in Figure 34 Step Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 34 08370 - left and P/N 208 8371 - right) ) to the Step insid de of the gro und mount a assembly as shown in Fi gure 35. gure 35 Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 35 (such as motors) hav ve separate in nstructional bulletins loc cated in the p parts kit that t contains th he option. Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 36 (stan ndoff) top su upport center r of reflector Cut f from the ma arks on the A ASC Signal c crate outer ri ing wood sup pports or use e custom 3 in nch supports s for the...
Page 37 See fig gure 43, for parts with st tamped I.D. letters. Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 39 Figure 45 - - 1 Feed Mo ount Ring ( (7572100) Followin ng is the refle ector hardwa are kit. Figur re 46 Figure 4 Figure e 48 Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 40 5 ▬ Inse ert and hand tighten spec cial hardwar re shoulder b bolts to the fi first joint pla ate connectio Step Figu ure 50 Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 41 5 x 5/16 bolts ou utside the pe erimeter of e each joint pla ate of each c connection. Step Figu ure 52 Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 42 (7 7545141) un nder the refle ector for futu ure installati ion or leave it till later fe eed installati ion. Figu ure 55 Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 43 To p of mountin ng Ring Figure e 56 p 11 ▬ stall the rem maining pa nel and last rib. Step Figure Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 44 4 at each side e) high at a t time going a around the re e flector 5. Tighten a all mount rin ng hardware Figure 5 gure 59 Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 45 Step hand d tighten ¼-2 20 hardware Feed d Mount Ring Orie nt large ope ning to To op of mounti Ring Figure e 62 Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 46 Atta ach U-bracke et (7545088) ) to the top h hole of the re eflector mou unting ring (7 7544098) us sing ¾-10 hard dware. Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 47 / receiving Step secto or. Tighten b bottom pedes stal bolts per r ASTM A-3 325 procedu ures. Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 49 Mount E Elevation J ackscrew Figure 70 0 - Motorize ed Mount Feed Mount Rin Orient large ope ening o Top of mount ting Ring Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 50 Figure 71 Figure e 72 p 7 ▬ Tigh hten 4 x 5/8 azimuth bol lts per ASTM M A325 proc cedures. Step gure 73 Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 51 Ring Feed Moun nt Ring. Orient large e opening to Top of m mounting Ring Figure 74 Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 52 L-bracket ts to the end s of the strut ts with 3/8 lo ong hardwar re and hand tighten. Step Figu ure 77 Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 53 . Assemble Step angl e brackets to o reflector w with 3/8-16 b olts, lock wa ashers, nuts and back-up Figure 8 Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 54 Subre eflector Rim to Subr reflector Stru t Mounting Point i s equal for all l Four Struts. Figure 82 2 – Subrefle ector Adjust tment Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 55 , are knowin ng earth stati on latitude, longitude and s satellite long gitude (over the equator) ), the follow ing calculati ions should b be performe Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 56 A ASC Signal i installation p procedures. T insta allation instru uctions desc cribe the norm mal lateral ( centering) an...
Page 57 . Do not adju ust any one bolt more than 2 2 turns at a ti Figure 2 2 – Adjustm ment Locati Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 58 1 side lobe levels o or null depth h. ASC Sign guar rantees only pattern enve elope compli iance for eac ch antenna ty ype. Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 59 10 to 1 15 minutes b before placi ing the equip pment into o operation. Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 60 Check co onnector inserts fo or carbon tra cking indica ating arc-ove Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 62 • Examin ne painted al uminum and d galvanized d surfaces an nd touch-up w where requir red. Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 63 Disc connect the h hand held co ontroller to re eturn antenn na control to studio. Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 64 Operating g Lubricant t temperature range is - -85 degrees t to 300+ degr rees Fahrenh heit (-29 deg grees to 149+ + degrees Ce elsius). Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 65 Initia al oil change e requiremen nts include fl flushing gear r boxes with a standard c cleaning age ent. Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...
Page 66 Thor roughly pain nt over the cl leaned surfac ce and blend d with the ex xisting painte ed surface. Bulletin OM4 Revision N Copy yright © 2012 A ASC Signal May 12, 2017...

This manual is also suitable for:

Es40c-1 Es40cm-1 Es40km-1