Timberwolf TW 280TDHB Instruction Manual

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TW 280TDHB WOOD CHIPPER
INSTRUCTION MANUAL
timberwolf-uk.com

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Summary of Contents for Timberwolf TW 280TDHB

  • Page 1 TW 280TDHB WOOD CHIPPER INSTRUCTION MANUAL timberwolf-uk.com...
  • Page 2 © Copyright Entec Industries Ltd 2015 The content of this publication may not be copied, reproduced, republished, posted, broadcast, transmitted or used in any way in any medium without the written permission of Entec Industries Ltd.
  • Page 3: Table Of Contents

    TIMBERWOLF CONTENTS TW 280TDHB Section Page No. INTRODUCTION PURPOSE OF MACHINE MACHINE DIMENSIONS & SPECIFICATIONS PARTS LOCATION DIAGRAMS SAFE WORKING Operator’s Personal Protective Equipment Required Basic Woodchipping Safety General Safety Matters - Do’s and Dont’s Noise Test OPERATING INSTRUCTIONS Safe Transportation...
  • Page 4: Introduction

    - EqUIPMENT DAMAGE - DAMAGE TO PROPERTY - 3RD PARTY INjURIES This manual covers the operation and maintenance of the Timberwolf TW 280TDHB. All information in this manual is based on the latest product information available at the time of purchase.
  • Page 5: Purpose Of Machine

    The serial number can be found on the identification plate located on the chassis beam. 3860 mm with standard tow head (3330 mm with feed tray folded) TIMBERWOLF TW 280TDHB (FIXED TOWHEAD) SPECIFICATION Engine type Maximum diameter material Kubota 4-cylinder turbo diesel 210mm (8.26")
  • Page 6: Parts Location Diagrams

    TIMBERWOLF TW 280TDHB PARTS LOCATOR FUNNEL DISCHARGE DISCHARGE BUCKET TUBE SAFETY BAR MANUAL DISCHARGE CANNISTER FEED TRAY ADjUSTMENT CONTROL REFLECTOR LIFTING EYE AIR INTAKE EMERGENCY STOP SWITCH ENGINE GUARDS TOW HEAD CONTROL BOX ROTOR (each side) REFLECTORS HOUSING ACCESS HATCH...
  • Page 7 TIMBERWOLF TW 280TDHB PARTS LOCATOR EXHAUST AIR FILTER RESERVE TANK PROP STAND RADIATOR LIGHTBOARD jOCKEY WHEEL ASSEMBLY HYDRAULIC OIL FILTER HYDRAULIC OIL TANK FUEL TANK FUEL HYDRAULIC IN-LINE FUEL FILTER PUMP PUMP FUEL FILTER CONTROL ELECTRICAL TOP ROLLER PANEL PANEL...
  • Page 8: Safe Working

    TIMBERWOLF SAFE WORKING TW 280TDHB WARNING The chipper will feed material through on its own. To do this, it relies on sharp blades both on the feed rollers and the chipper rotor. To keep the blades sharp, only feed the machine with clean brushwood. DO NOT put muddy/dirty wood, roots, potted plants, bricks, stones or metal into the chipper.
  • Page 9: General Safety Matters - Do's And Dont's

    TIMBERWOLF SAFE WORKING ü TW 280TDHB GENERAL SAFETY MATTERS D O ’ S A N D D O N ’ T S ALWAYS stop the chipper engine before making DO NOT operate chipper unless available light is any adjustments, refuelling or cleaning.
  • Page 10: Noise Test

    TIMBERWOLF SAFE WORKING TW 280TDHB NOISE TEST MACHINE: TW 280TDHB NOTES: Tested chipping 200mm x 200mm corsican pine 1.5m in length Noise levels above 80dB (A) will be experienced at the working position. Wear ear protection at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also wear good quality ear protection.
  • Page 11: Operating Instructions

    TIMBERWOLF OPERATING INSTRUCTIONS TW 280TDHB DO NOT RIDE ON THE CHIPPER WHEN IT IS SAFE TRANSPORTATION WARNING BEING TOWED. WHEN towing a chipper the maximum speed limit • is 60 mph. WHEN reversing the chipper the short wheel base •...
  • Page 12: Delivery

    TW 280TDHB DELIVERY All Timberwolf TW 280TDHB machines have a full pre - delivery inspection before leaving the factory and are ready to use. Read and understand this instruction manual before attempting to operate the chipper. In particular, read pages 5-7 which contain important health and safety information and advice.
  • Page 13: Auto Controls

    EMERGENCY STOPPING There are two ways of stopping the TW 280TDHB chipper in the event of an emergency. STOPPING THE ROLLERS -Activating the red safety bar will stop the rollers immediately. To restart the rollers, just push the green forward button or blue reverse button.
  • Page 14: Before Using The Chipper

    TIMBERWOLF OPERATING INSTRUCTIONS TW 280TDHB BEFORE USING THE CHIPPER IT IS ESSENTIAL TO CARRY OUT THE FOLLOWING TESTS to check safety equipment - this sequence of tests will only take a few seconds to carry out. We recommend that these tests are carried out daily.
  • Page 15: Blade Wear

    “dull” change the blade(s). The TW 280TDHB is fitted with 2 blades 158mm (6") long. It is 100 mm wide when new.
  • Page 16: Blockages

    TIMBERWOLF OPERATING INSTRUCTIONS TW 280TDHB BLOCKAGES Always be aware that what you are putting into the chipper must come out. If the chips stop coming out of the discharge tube but the chipper is taking material in - STOP IMMEDIATELY. Continuing to feed material into a blocked machine may cause damage and will make it difficult to clear.
  • Page 17: Service Instructions

    MAINTENANCE THAT SHOULD BE APPLIED TO ANY PIECE OF MECHANICAL EQUIPMENT AND THE CHASSIS TO WHICH IT IS MOUNTED. AUTHORISED TIMBERWOLF SERvICE AGENTS ARE FULLY TRAINED IN ALL ASPECTS OF TOTAL SERvICE AND MAINTENANCE OF TIMBERWOLF WOOD CHIPPERS. YOU ARE STRONGLY ADvISED TO TAKE YOUR CHIPPER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS.
  • Page 18: Service Schedule

    'Brake Operation Handbook' and 'AL-KO document 580458' as supplied. NOTE: Your Timberwolf woodchipper is covered by a full 12 months parts and labour warranty. Subject to correct maintenance and proper machine usage, the bearings are guaranteed for 12 months regardless of hours worked by the machine.
  • Page 19: Safe Maintenance

    LIFTING EYE IF DAMAGED. SPARES Only fit genuine Timberwolf replacement blades, screws and chipper spares. Failure to do so will result in the invalidation of the warranty and may result in damage to the chipper, personal injury or even loss of life.
  • Page 20: Battery Safety Information

    TIMBERWOLF SERVICE INSTRUCTIONS TW 280TDHB COPPER EASE SAFETY INFORMATION Product name: Copper Ease. Copper Ease contains no hazardous ingredients at or above regulatory disclosure limits, however, safety precautions should be taken when handling (use of oil-resistant gloves and saftey glasses are recommended - respiratory protection is not required).
  • Page 21: Copper Ease Safety Information

    SERVICE INSTRUCTIONS TIMBERWOLF TW 280TDHB BATTERY SAFETY INFORMATION...cont. 1. Storage and transport the positive output of the charger. Connect the - Batteries are filled with acid. negative terminal accordingly. - Always store and transport batteries upright - Switch on the charger only after the battery has...
  • Page 22: Change Blades

    13 Reassemble the blades, bolts, washers and Remove battery leads. nuts in the order shown in the diagram above. Use only genuine Timberwolf nuts Remove the 3 nuts retaining the access hatch, and washers, as they are of a higher grade slide hatch clear of rotor housing.
  • Page 23: Tension Drive Belts

    NOTE: There will normally be a rapid drop in tension during run-in period for new belts. When new belts are fitted, check the tension every 2 - 3 hours and adjust until the tension remains constant. Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty. 1. Remove side panel.
  • Page 24: Grease The Roller Spline And Bearing

    TIMBERWOLF SERVICE INSTRUCTIONS TW 280TDHB GREASE THE ROLLER SPLINE AND ROTOR BEARINGS NOTE: This should be done regularly. In dirty and dusty conditions or during periods of hard work it should be daily. If the bearings and splines are allowed to run dry premature wear will occur resulting in a breakdown and the need for replacement parts.
  • Page 25: Warranty Statement

    Industries Ltd as a hire chipper or long term demonstrator – in these situations they are duly authorised to transfer any remaining warranty period to their first end user. Any warranty offered by the Timberwolf Dealer beyond the original 36-month period will be wholly covered by said Dealer.
  • Page 26: Ec Declaration Of Conformity Certificate

    TIMBERWOLF TW 280TDHB CERTIFICATE OF CONFORMITY Environmental Manufacturing LLP Entec House, Tomo Industrial Estate, Stowmarket, Suffolk IP14 5AY Tel: 01449 765800 Fax: 01449 765801 EC Declaration of Conformity Environmental Manufacturing LLP as the designer and manufacturer, certifies that the machine stipulated below complies with all the relevant provisions of the: Machinery Directive;...
  • Page 27: Identification Plate

    TIMBERWOLF TW 280TDHB IDENTIFICATION PLATE...
  • Page 28: Decals

    TIMBERWOLF DECALS TW 280TDHB Decal Description Decal Description 4099 Danger. Hot exhaust Rotating blades. Keep hands and feet out. 2800 High velocity discharge - Reverse feed keep clear 2801 Personal Protective Forward feed Equipment required 19517 1661 Warning Do not engage starter motor for more than 20 seconds.
  • Page 29 DECALS TIMBERWOLF TW 280TDHB Decal Description Decal Description P653 P637 Danger. Danger. Rotating blades inside. Stop Do not operate without this engine and remove key before cover in place. removing discharge unit. P654 P652 Caution. Do not put road Caution. When transporting,...
  • Page 30: Electrical Parts Locator

    TIMBERWOLF ELECTRICAL PARTS LOCATOR TW 280TDHB Date Last Modified: 22.04.2016...
  • Page 31: Circuit Diagram

    CIRCUIT DIAGRAM TIMBERWOLF TW 280TDHB Date Last Modified: 16.01.2017...
  • Page 32: Hydraulic Layout

    TIMBERWOLF HYDRAULIC LAYOUT TW 280TDHB KIT NO: P1602 TANK FILTER P1881 PUMP P1741 P1603 P1119 P1117 BOTTOM MOTOR MOTOR P1118 Date Last Modified: 04.04.2016...
  • Page 33: V-Belt Tensioning Table

    5. Take the reading from the deflection scale of the tension meter (read at the lower edge of the 'o'-ring) & compare this value with that given in the table. 6. Tighten or loosen belts as required following procedure given in this operator's manual. Tension gauges are available from Timberwolf spares, quoting part no. 18091 Rotor Pulley Belt Tensioner...
  • Page 34 (blank page)
  • Page 35: Parts Lists

    TIMBERWOLF TW 280TDHB PARTS LISTS The following illustrations are for parts identification only. The removal or fitting of these parts may cause a hazard and should only be carried out by trained personnel. Page No. BELT TENSIONER CHASSIS - LIGHTBOARD...
  • Page 36: Belt Tensioner

    BELT TENSIONER TIMBERWOLF TW 280TDHB...
  • Page 37: Chassis - Lightboard

    CHASSIS - LIGHTBOARD TIMBERWOLF TW 280TDHB...
  • Page 38: Chassis

    TIMBERWOLF CHASSIS - 1 TW 280TDHB...
  • Page 39 CHASSIS - 2 TIMBERWOLF TW 280TDHB...
  • Page 40: Chassis

    TIMBERWOLF CHASSIS - 3 TW 280TDHB...
  • Page 41: Control Box

    TIMBERWOLF CONTROL BOX TW 280TDHB...
  • Page 42: Control Panel

    TIMBERWOLF CONTROL PANEL TW 280TDHB...
  • Page 43: Discharge

    DISCHARGE TIMBERWOLF TW 280TDHB...
  • Page 44: Drive Train

    TIMBERWOLF DRIVE TRAIN TW 280TDHB...
  • Page 45: Electrical Layout

    ELECTRICAL LAYOUT TIMBERWOLF TW 280TDHB ITEM PART NO DESCRIPTION ITEM PART NO DESCRIPTION 17809 Funnel Loom P2131 vEBattery Cable P2741 Main Engine Loom P2132 vEBattery Cable...
  • Page 46: Electrical Panel

    TIMBERWOLF ELECTRICAL PANEL TW 280TDHB...
  • Page 47: Engine

    TIMBERWOLF ENGINE TW 280TDHB...
  • Page 48: Engine Bay

    TIMBERWOLF ENGINE BAY TW 280TDHB...
  • Page 49: Fuel Tank

    FUEL TANK TIMBERWOLF TW 280TDHB...
  • Page 50: Funnel Tray

    TIMBERWOLF FUNNEL TRAY TW 280TDHB...
  • Page 51: Funnel

    TIMBERWOLF FUNNEL TW 280TDHB...
  • Page 52: Hydraulic Hoses

    TIMBERWOLF HYDRAULIC TANK TW 280TDHB...
  • Page 53: Hydraulic Tank

    TIMBERWOLF HYDRAULIC TANK TW 280TDHB...
  • Page 54: Roller Box

    TIMBERWOLF ROLLER BOX TW 280TDHB...
  • Page 55: Roller Box Guards

    ROLLER BOX GUARDS TIMBERWOLF TW 280TDHB...
  • Page 56: Roller Slides

    TIMBERWOLF ROLLER SLIDES TW 280TDHB...
  • Page 57: Rotor

    TIMBERWOLF ROTOR TW 280TDHB...
  • Page 58: Rotor Housing

    TIMBERWOLF ROTOR HOUSING TW 280TDHB...
  • Page 59: Warranty Service Check Record

    TIMBERWOLF WARRANTY SERVICE CHECK RECORD TW 280TDHB Model number: Serial number: Date of delivery/ Options/extras: handover: Dealer pre delivery check: Inspected by: 50 HOUR WARRANTY SERVICE CHECK Authorised dealer stamp Date: Hours: Invoice number: Signature: Next service due: 11 MONTH WARRANTY SERVICE...
  • Page 60: Service Record

    TIMBERWOLF SERVICE RECORD TW 280TDHB Authorised dealer stamp Date: Hours: Invoice number: Signature: Next service due: Authorised dealer stamp Date: Hours: Invoice number: Signature: Next service due: Authorised dealer stamp Date: Hours: Invoice number: Signature: Next service due: Authorised dealer stamp...
  • Page 61 Timberwolf Wood Chippers & Shredders Tomo Industrial Estate, Stowmarket, Suffolk IP14 5AY, United Kingdom T: +44 1449 765809 E: info@timberwolf-uk.com W: timberwolf-uk.com timberwolf-uk.com...

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