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WHIRLPOOL ELECTRICAL APPLIANCES CO. LTD.
WHIRLPOOL ELECTRICAL APPLIANCES
Ref: 54258291b
COMPANY LIMITED
SERVICE INFO MANUAL
MODEL:
AVM542
SKU No.:
853854258291
DATE:
October 7, 2005
REVISION: b
SERVICE MANUAL
PAGE 1 OF 17

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Summary of Contents for Whirlpool AVM542

  • Page 1 WHIRLPOOL ELECTRICAL APPLIANCES CO. LTD. SERVICE MANUAL WHIRLPOOL ELECTRICAL APPLIANCES COMPANY LIMITED SERVICE INFO MANUAL MODEL: AVM542 SKU No.: 853854258291 DATE: October 7, 2005 REVISION: b Ref: 54258291b PAGE 1 OF 17...
  • Page 2: Table Of Contents

    WHIRLPOOL ELECTRICAL APPLIANCES CO. LTD. SERVICE MANUAL CONTENTS SPECIFICATIONS SAFETY PRECAUTIONS INSTALLATION REQUIREMENTS GENERAL GROUNDING INSTRUCTIONS SCHEMATIC DIAGRAM MICROWAVE AND MICROWAVE LEAKAGE TEST MICROWAVE TEST MICROWAVE LEAKAGE TEST TROUBLE SHOOTING GUIDE CAUTION AND IMPORTANCE MICROWAVE LEAKAGE QUICK REFERENCE MAJOR COMPONENT TESTS...
  • Page 3: Specifications

    WHIRLPOOL ELECTRICAL APPLIANCES CO. LTD. SERVICE MANUAL SPECIFICATION Model AVM542 Outer dimension(H x W x D) 285x456x392mm Volume of cavity 17.8Liter Basic function Microwave only cooking Control Electronic touch foil control 99-minute cook time 10-level microwave power level Programmable Power supply...
  • Page 4: Safety Precautions

    WHIRLPOOL ELECTRICAL APPLIANCES CO. LTD. SERVICE MANUAL SAFETY PRECAUTIONS This manual is intended for use by personnel with adequate background in electrical, electronic and mechanical engineering. Any improper attempt to repair this oven may result in personal injury and property damage. The manufacturer or seller cannot be hold responsible for the interpretation of this manual nor can they assume any liability in connection with its use.
  • Page 5: Installation Requirements

    WHIRLPOOL ELECTRICAL APPLIANCES CO. LTD. SERVICE MANUAL INSTALLATION REQUIREMENTS GENERAL 1. The oven should be placed on a flat and stable surface 2. Place the oven away from high temperature and steam sources. 3. Clearance of at least 5cm (2”) on each side must be provided to allow adequate ventilation.
  • Page 6: Schematic Diagram

    WHIRLPOOL ELECTRICAL APPLIANCES CO. LTD. SERVICE MANUAL SCHEMATIC DIAGRAM Ref: 54258291b PAGE 6 OF 17...
  • Page 7: Microwave And Microwave Leakage Test

    WHIRLPOOL ELECTRICAL APPLIANCES CO. LTD. SERVICE MANUAL MICROWAVE AND MICROWAVE LEAKAGE TESTS MICROWAVE TEST The following is a simple test to check if the appliance is generating microwave energy. This test is not intended to be an accurate test. An accurate measurement of output power must be performed under strict control following the IEC standard.
  • Page 8: Trouble Shooting Guide

    WHIRLPOOL ELECTRICAL APPLIANCES CO. LTD. SERVICE MANUAL 5. Pull the door to the position at which the oven is just about to turn off due to the interlock switch action, scan the door perimeter for microwave leakage. 6. Maximum allowable leakage is 4 mW/cm 7.
  • Page 9 WHIRLPOOL ELECTRICAL APPLIANCES CO. LTD. SERVICE MANUAL 3. If leakage is found worst around the door perimeter, adjust the interlock support or change the door. QUICK SERVICE REFERENCES PROBLEM POINTS TO CHECK Cavity lamp does not light, but other 1. Lamp burnt.
  • Page 10: Major Component Tests

    WHIRLPOOL ELECTRICAL APPLIANCES CO. LTD. SERVICE MANUAL MAJOR COMPONENT TESTS HV TRANSFORMER 1. Remove lead wire. 2. Measure the resistance of the winding using an ohm meter 3. Primary winding 3 ohm (approx.) 4. Secondary winding 100 ohm (approx.) 5. Filament winding 0 ohm (approx.) HV CAPACITOR 1.
  • Page 11 WHIRLPOOL ELECTRICAL APPLIANCES CO. LTD. SERVICE MANUAL Oven door Primary switch Secondary Monitor status switch switch Open Open Open Close Close Close Close Open 1. The interlock and monitor switches positions are not service adjustable. To repair the door, remount the door and fasten the screws on the door hinges.
  • Page 12 WHIRLPOOL ELECTRICAL APPLIANCES CO. LTD. SERVICE MANUAL PART LIST The following pages contain the service part list for this model. Ref: 54258291b PAGE 12 OF 17...
  • Page 13 WHIRLPOOL ELECTRICAL APPLIANCES CO. LTD. SERVICE MANUAL Item no. Description Service parts no. Outer wrapping 4619-640-29951 Power cord assembly 4619-640-31361 Back spacer 4619-641-38501 Front back support 4619-644-12485 Oven foot 4619-641-39202 Oven foot expand nail 4619-641-41901 Lamp holder 4619-648-77101 Lamp(20W) 4619-648-77091...
  • Page 14 WHIRLPOOL ELECTRICAL APPLIANCES CO. LTD. SERVICE MANUAL Item no. Description Service parts no. Magnetron 4619-648-33341 Thermostat(145°C) 4619-648-56402 Capacitor support 4619-644-12222 HV capacitor 4619-646-51103 HV diode 4619-646-97721 Fan air guide 4619-641-89323 Fan motor 4619-647-81511 Fan wheel(five) 4619-641-89262 Interlock assy 4619-640-39201 HV transformer...
  • Page 15 WHIRLPOOL ELECTRICAL APPLIANCES CO. LTD. SERVICE MANUAL Item no. Description Service parts no. Door body assembly 4619-640-47831 Inner foil Inner frame 4619-641-89341 Extension spring 4619-644-11221 Glass support 4619-641-89401 Door hook 4619-641-91032 Front door glass 4619-656-95371 Door frame 4619-641-88852 Ref: 54258291b...
  • Page 16 WHIRLPOOL ELECTRICAL APPLIANCES CO. LTD. SERVICE MANUAL Item no. Description Service parts no. Display lens 4619-641-54801 Control board 4619-640-31061 Control panel 4619-641-89351 Membrane switch 4619-648-77811 Other information: Item no. Description Language Service parts no. English 4619-652-61025 Ref: 54258291b PAGE 16 OF 17...
  • Page 17 WHIRLPOOL ELECTRICAL APPLIANCES CO. LTD. SERVICE MANUAL Revision Log Revision Description Revised by Revision Date Original Revision Wang wei guo Feb. 05, 2002 Revising PN in the service part list Wang, wei guo August 12, 2003 Revising PN in the service part list...

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