Step 1: Leg Assembly Parts Added Front Back PART 4080 Extrusion x 160 mm TNR-M8, Roll in M8 T-nut 7002, Leveling Foot End Plate BHCP-M8-16, M8 Button Head Cap Screw x 16mm 6036, 40mm Single Gusset 7036, M12 Leveling Foot, 50mm Fasteners in bag: CRP613-00-FAST Assemble the leg pieces by attaching the feet to the ends of the extrusion and attaching the 40mm gussets to the other end.
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Step 2: X-axis Crossmembers Parts Added X' Axis PART CRP610 Ballscrew X-Axis Front BHCP-M8-30, M8 Button Head Cap Screw x 30mm TNR-M8, Roll in M8 T-nut 2002, Anchor Fastener 6.3in 4080 Extrusion x 641 mm 160mm V-Con Wiper Fasteners in bag: CRP610-00-FAST A) Use the anchor fasteners to attach the crossmembers to the bottom T-slot of the X-axes.
Step 3: Leg installation Parts Added PART CRP610-01-00 Leg Assembly Front TNR-M8, Roll in M8 T-nut BHCP-M8-16, M8 Button Head Cap Screw x 16mm Fasteners in bag: CRP613-00-FAST Attach the legs built in step one to the table. It may be easier to install the legs with the machine flipped upside down.
Step 4: Riser installation Parts Added PART CRP620-01Riser Plate SK-M8-16, M8 Socket Head Cap Screw x 16mm Fasteners in bag: CRP620-00-FAST Attach the riser plate to the X-axes. Note that the two risers are different, so that the support bend goes outward Front on either side.
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Step 5: Gantry Support Gussets Parts Added: PART TNR-M8, Roll in M8 T-nut Y axis BHCP-M8-16, M8 Button Head Cap Screw x 16mm CRP630 Ballscrew Y-Axis 6038 Double Inside Corner Gusset Fasteners in bag: CRP620-00-FAST Loosely attach the gussets to the gantry axis(labeled "Y axis") with the fasteners shown.
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Step 6: Gantry Installation Y Axis / Gantry Parts Added: X' Axis PART BHCP-M8-12 - M8 Button Head Cap Screw x 12mm BHCP-M8-40 - M8 x 40mm Button Head Cap Screw Front CRP440-15 - Benchtop Pro Y Spacer Block Fasteners in bag: CRP620-00-FAST Align the riser plates by either pushing them along the axis, or by manually turning the top of the ballscrew.
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Step 7: Z-Axis Parts Used PART CRP640 Ballscrew Z Axis SK-M6-12, M6 Socket Head Cap Screw x 16mm Fasteners in bag: CRP440-00-FAST Attach the Z-Axis assembly to the gantry interface plate with the provided screws. Tapped holes used on the interface plate to attach the Z- axis are indicated below with centermarks.
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Step 8: Machine Table Extrusion Parts Added: PART TNR-M8, Roll in M8 T-nut FH-M8-30, Flat Head Socket Screw M8 x 30 CRP20160, T-Slot Machine Table Extrusion Fasteners in bag: CRP611-00-FAST 1)Roll t-nuts into cross member extrusion and position as shown. A small hex key or screwdriver simplifies this step. 2)Lay the table extrusion on the crossmembers.
Step 9: Motor Installation Note: Motor kits are sold separately from the base BenchtopPRO package Depending on how your order was placed and processed, the oldham coupler may be partially or entirely installed on the ballscrew. These steps will need to be performed for all 4 axes. Coupler Installation: If the entire coupler is installed on the ballscrew: SK-M5-12...
Step 10: Proximity Switches Note: Proximity switch kits are sold separately from the base BenchtopPRO package These steps will need to be performed for the X, X' and Y axes. A homing switch is not typically used for the z axis, as setting your z axis is dependent on the length of tooling installed, which is better accomplished with an Auto Z Touch Plate.
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Step 11: Cable Track Support Parts Added: PART CRP440-10, Z-axis Cable Track Support SK-M6-12, M6 x 12mm Socket Head Cap Screw BHCP-M8-16, M8 x 16mm Button Head Cap Screw TNR-M8, M8 Roll-in T-nut QT40x125B-half, Cable Tray SK-M8-12, M8 x 12 mm Socket Head Cap Screw CRP621-01, Cable Track Moving Bracket CRP621-02, Cable Track Fixed Bracket 1) Attach the Z-axis Cable Track Support bracket to the...
Step 12: Cable Track Fasteners Added: PART BHCP-M6-12, M6 x 12mm Button Head Cap Screw FW-M6-05, M6 Flat Washer HNJ-M6, M6 Hex Jam Nut HC-M8-90, M8 x 90mm Hex Cap Bolt Note: It may be easier to route your cables through the track prior to attaching the track to the support brackets.
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