Page 1
DRAFT 07/21/04 DESIGN and APPLICATION MANUAL DESIGN and APPLICATION MANUAL Integris® B Series Integris® B Series Headwall System Headwall System Product No. P2001B/P2002B/P2003B ds005re...
Page 3
DRAFT 07/21/04 Integris® B Series Headwall System Integris® B Series Headwall System Design and Application Manual Revisions Revision Letter Pages Affected Date Original Issue March 1999 May 2000 August 2000 May 2001 October 2001 September 2004 ds005re...
Page 5
Laboratories Inc. The information contained in this manual is subject to change without notice. WittRock makes no commitment to update or keep current, the information contained in this manual. The only product warranty intended by WittRock is the express, written warranty accompanying the bill of sale to the original purchaser.
Page 6
Integris® B Series Headwall System NOTES:...
DRAFT07/21/04 Integris® B Series Headwall System Table of Contents Design Philosophy ..........8 Scope .
Page 8
Integris® B Series Headwall System Integris® B Series Headwall System Product Specifications ......... 38 Integris®...
Page 9
WittRock and You... Partners for Life Since 1929, the name WittRock has been synonymous with quality, innovation, and the highest level of customer support in the healthcare industry. Healthcare professionals continue to rely on our wide variety of patient care products to help them deliver the highest quality of care.
WittRock is able to create a system of The capability of WittRock to design a products that meet the customer’s system that meets clinical needs and objectives.
DRAFT 07/21/04 Integris® B Series Headwall System Ceiling Mounted Arm Regulations, Standards, and Codes The ceiling mounted arm consists of an arm and service head mounted in the The Integris® B Series Headwall System ceiling of the room. It delivers medical is designed in compliance with all gases, electrical services, and equipment regulations, standards, and codes from...
DRAFT 07/21/04 Integris® B Series Headwall System Integris® 2001B Headwall System The Integris® 2001B Headwall System has the following features: • Delivers medical gases and electrical services from fixed point locations on its length (see figure 1 on page 11) •...
DRAFT 07/21/04 Integris® B Series Headwall System Integris® 2002B Headwall System The Integris® 2002B Headwall System has the following features: • Movable, medical gases located at two heights (see figure 2 on page 12) • Easy expansion of medical gases •...
DRAFT 07/21/04 Integris® B Series Headwall System Integris® 2002B Headwall System with Bed Locator The Integris® 2002B Headwall System with Bed Locator has the following features: • Movable medical gases located at two heights (see figure 3 on page 13) •...
DRAFT 07/21/04 Integris® B Series Headwall System Integris® 2002B Headwall System with Integris® 2003B Lite Rail The Integris® 2002B Headwall System with Integris® 2003B Lite Rail has the following features: • Movable, medical gases located at two heights (see figure 4 on page 14) •...
DRAFT 07/21/04 Integris® B Series Headwall System Major Options/Configurations The available options for the Integris® B Series Headwall System can be found in table 1 on page 15 (see figure 5 on page 15 and figure 6 on page 16). Table 1.
Page 18
DRAFT 07/21/04 Integris® B Series Headwall System Figure 6. Integris® 2002B Headwall System h005a006...
DRAFT 07/21/04 Integris® B Series Headwall System Typical Room Considerations Wall Mounting Most walls consist of dry wall mounted Room Widths onto metal studs. The wall surface needs to be flat and smooth. There should not The key dimension for the Integris® be any bowing or localized high/low Headwall System is the width of the wall spots.
Page 20
DRAFT 07/21/04 Integris® B Series Headwall System The wall has to be designed to manage The weight of the medical equipment the weight of the Integris® B Series needs to be determined in consultation Headwall System and the weight of the with the facility, as it will vary greatly.
DRAFT 07/21/04 Integris® B Series Headwall System Room Placement entering the room. The headwall should be located behind the patient. To determine which wall to mount the Figure 7 on page 19 shows a typical product on, there must be discussion with room layout, including where the the clinician.
DRAFT 07/21/04 Integris® B Series Headwall System Product Length Product Mounting Height The product comes in lengths from 6' 6" The section titled, “Installation” on (198 cm) to 9' 6" (289 cm) in 3" (8 cm) page 79, provides recommended heights increments.
Page 23
DRAFT 07/21/04 Integris® B Series Headwall System Figure 8. Rail Length Requirements for Typical Configurations...
Page 24
DRAFT 07/21/04 Integris® B Series Headwall System Figure 9. Integris® 2001B Headwall with Integris® B Lite Rail...
Page 25
DRAFT 07/21/04 Integris® B Series Headwall System Figure 10. Integris® 2002B/2003B Headwall with Integris® B Lite Rail...
DRAFT 07/21/04 Integris® B Series Headwall System Service Requirements An important consideration is the type or method of outlet to deliver medical gases. Medical Gases Principally, there are the DISS fittings Typical Medical Gases where the diameter of the fitting and threads are specific to each medical gas.
Page 27
DRAFT 07/21/04 Integris® B Series Headwall System Medical Gas Quantity The number of medical gases will not impact the number of electrical devices, The number of medical gases that can be as the two are installed in separate installed in the Integris® 2001B raceways.
Page 28
DRAFT 07/21/04 Integris® B Series Headwall System Table 3. Numbers of Recommended Medical Gases and Electrical Receptacles Medical Gases Electrical Services Facility Area High High Emergency Department Treatment 4 Critical 8 Critical 1 Air 2 Air 2 Normal 4 Normal 1 Vac 4 Vac Trauma...
Page 29
DRAFT 07/21/04 Integris® B Series Headwall System Medical Gas Location Planning for future expansion is also an important consideration. It is impossible The medical gases should be located on to predict what the clinical needs will be either side of the bed. For the Integris® for each medical gas 5, 10, or 15 years 2001B Headwall System (fixed outlets), from installation.
DRAFT 07/21/04 Integris® B Series Headwall System Electrical Services For the Integris® 2002B Headwall System, medical gases provided by a chase come from either side into the Electrical services are delivered through lower portion of the medical gas a raceway that is an integral part of both raceway.
Page 31
DRAFT 07/21/04 Integris® B Series Headwall System Figure 11. Location of Services There should be a combination of duplex The receptacles are wired with Appliance and simplex receptacles because many Wiring Material (AWM) wire. Other electrical plugs are oversized and will types of wire are available on request.
Page 32
DRAFT 07/21/04 Integris® B Series Headwall System Low Voltage Quantity of Electrical Services Provision for electrical services are From a clinical perspective, there can within each of the electrical raceways. It never be too many electrical receptacles. is the responsibility of others to wire to Historically, there has been a tremendous these locations as well as to provide the growth in the amount of medical...
DRAFT 07/21/04 Integris® B Series Headwall System Feeding the Electrical Raceway The importance of equipment management, therefore, cannot be Like medical gases, electrical services overstated. can be provided through a chase or from behind the wall. If a chase is used, then An important step in the design of the services will be provided from the sides.
DRAFT 07/21/04 Integris® B Series Headwall System Component Selection As previously discussed, the Integris® B Series Headwall System is comprised of the major components shown in table 4 on page 32. The following information represents a typical headwall unit that is 8' (244 cm) in length. Table 4.
DRAFT 07/21/04 Integris® B Series Headwall System Basic Information Required The Integris® 2001B Headwall System places services at the middle level, an optimal location for easy access. If The following outline provides a step- additional electrical services are by-step approach to asking the right required, or if there is a preference for questions to provide the correct locating some of the electrical services at...
DRAFT 07/21/04 Integris® B Series Headwall System Electrical Services 7. Determine the height above the floor. 1. Determine the electrical power types. 8. Determine the feeding options: chase or back feed. 2. Determine the quantity of each type of electrical power: 9.
DRAFT 07/21/04 Integris® B Series Headwall System Back-up Plates—Integris® B Series Headwall System (Reference Only) Back-up plates are to be used for seismic installations. Figure 12. Back-up Plates...
DRAFT 07/21/04 Integris® B Series Headwall System Height Above Finished Floor Figure 13. Height Above Finished Floor—Integris® 2002B and 2003B Series Headwall System...
DRAFT 07/21/04 Integris® B Series Headwall System Space from Sidewall Figure 14. Space from Sidewall—Integris® 2001B Series Headwall System h005a016...
Execution/Installation Product Description GENERAL The Integris® Headwall System can be configured by WittRock to provide customer-specified electrical and medical gas services with provisions for mounting ancillary equipment. The Integris® 2001B Headwall System is mechanically configured to permit the installation of ancillary equipment and accessories (i.e., manometer, vacuum bottle...
Page 41
Shop drawings shall be submitted in accordance with supplemental, general, and special conditions of specifications and contract documents. WittRock shall submit within 30 days of contract award, the complete detailed shop drawings showing items in the plan and elevation. Drawings shall show dimensions and details of construction, installation, and interface to related services, that require cutting or close fitting.
Page 42
DRAFT 07/21/04 Integris® B Series Headwall System laminate charts to the architect and customer. WittRock reserves the right to furnish the Integris® 2001B Headwall System and its related components with improvements in design and/ or material at the time of manufacturing.
Page 43
4.1.4 The raceway has a fascia cover of high-pressure laminate with a 16- gauge, galvanized steel backing. The high-pressure laminate pattern and color are specified by the customer from charts supplied by WittRock. Electrical Receptacles 4.2.1 The number of electrical receptacles provided is customer-specified and is determined by customer need, local codes, and National Electrical Code®...
Page 44
DRAFT 07/21/04 Integris® B Series Headwall System Service Chase (Optional) For material and construction, see section 5. 4.3.1 The Integris® 2001B Headwall System may or may not use a vertical service chase and shroud as determined by the particular site requirements. 4.3.2 When configured with a service chase, the following specifications apply: 4.3.2.1...
Page 45
DRAFT 07/21/04 Integris® B Series Headwall System Medical Gas/Vacuum System 4.4.1 WittRock shall furnish the medical gas/vacuum system assembled. Oxygen, medical air and vacuum shall be distributed pre- through pre-assembled hard copper pipes. All brazing of joints shall be with silver brazing alloy with a melting point of 1000° F. The complete gas system shall be pressure-tested to ensure a gas-tight seal.
Page 46
7 W, 120 V AC bulb to provide low-level floor illumination to help guide patients and attendants in a darkened room. The floor is illuminated by louvers directed downward. Lamps are furnished by WittRock.
Page 47
The grounding receptacles shall be Hampden® SLR-3S. The quantity shall be as shown on drawings. WittRock shall furnish and install the ground receptacle. The ground conductor shall be #10 AWG, stranded, copper wire with green-colored insulation. The ground conductor shall be terminated with machine-applied compression fittings.
Page 48
120 V, 20 A Decora® framed, rocker switches with quiet action. The switch type shall be SPST or 3-way, as shown on drawings. WittRock furnish, pre-install, and wire all switches to the chase junction box. The provision for the telephone shall include a raceway and a pull cord extending from a single-gang box to the service chase.
Page 49
6.11 The dimmer switch shall be a full range dimmer, incandescent, or fluorescent, 600 W, 120 V for fixtures external of the module. WittRock shall supply, install, and pre-wire the dimmer as shown on the drawings. (Note: WittRock is not responsible for dimmer interference with monitoring equipment).
Page 50
EXECUTION/INSTALLATION WittRock shall supply raceway hangers with the mounting hardware and instructions with the delivery. (In seismic code area, contact WittRock for additional information concerning wall preparation. For mounting screw locations for placement of seismic-required backing, refer to foldouts FO 1-5 at the rear of this manual.)
Page 51
DRAFT 07/21/04 Integris® B Series Headwall System Upon request, a WittRock representative shall periodically check with the contractor during initial installation and assist the contractor in the final check to make certain the installation is in operating condition. (The final certification shall be the responsibility of the electrical and...
Execution/Installation Product Description GENERAL The Integris® Headwall System can be configured by WittRock to provide customer-specified electrical and medical gas services with provisions for mounting ancillary equipment. The Integris® 2002B Headwall System is mechanically configured to permit the installation of...
Page 53
Shop drawings shall be submitted in accordance with supplemental, general, and special conditions of specifications and contract documents. WittRock shall submit within 30 days of the contract award, the complete detailed shop drawings showing items in the plan and elevation. Drawings shall show dimensions and details of construction, installation, and interface to related services that require cutting or close fitting.
Page 54
DRAFT 07/21/04 Integris® B Series Headwall System material at the time of manufacturing. PRODUCT DESCRIPTION Raceways 4.1.1 The Integris® 2002B Headwall System is constructed with a horizontal raceway that is mounted to the wall behind the patient’s bed at a specified level. The raceway is fabricated from a three piece aluminum extrusion.
Page 55
4.1.4 The raceway has a fascia cover of high pressure laminate with a 16- gauge, galvanized steel backing. The high-pressure laminate pattern and color are specified by the customer from charts supplied by WittRock. Electrical Receptacles 4.2.1 The number of electrical receptacles provided is customer-specified and is determined by customer need, local codes, and National Electrical Code®...
Page 56
DRAFT 07/21/04 Integris® B Series Headwall System 4.2.1.4 When configured with an attached Integris® P201607 Integrated Bed Locator and the bed locator's electrical service is fed from the headwall, one-gang per power type (maximum of three) is required at the bed centerline.
Page 57
4.5.5 The lower gas rail is attached to the bottom of the spreader bar. The gas rail is painted warm white. Medical Gas/Vacuum Manifold WittRock shall furnish the medical gas/vacuum manifold assembly complete with DISS indexed check valves and/or plugs in locations shown on the shop drawings.
Page 58
DRAFT 07/21/04 Integris® B Series Headwall System 4.6.1 Oxygen, medical air, and vacuum shall be distributed through a pre-assembled gas manifold on the bed centerline. All brazing of joints shall be with silver brazing alloy with a melting point of 1000°F (538°C).
Page 59
DRAFT 07/21/04 Integris® B Series Headwall System 4.7.4 Ohmeda® , Chemetron® , Puritan-Bennett® , or Oxequip® styles and DISS outlets are specifiable options. 4.7.5 Gas blocks are designed to meet US and CSA® code requirements. MATERIALS AND CONSTRUCTION Raceways members shall be constructed of heat-treated aluminum extrusion.
Page 60
Electrical receptacles shall be 15 or 20 A, 125 V, UL-listed, and marked Hospital Grade. The quantity and type shall be as shown on drawings. WittRock shall furnish and install receptacles with wiring required. The electrical contractor shall ensure compatibility of the plug-in accessory equipment to be used with these devices.
Page 61
The grounding receptacles shall be Hampden® SLR-3S. The quantity shall be as shown on drawings. WittRock shall furnish and install the ground receptacle. The ground conductor shall be #10 AWG, stranded, copper wire with green-colored insulation. The ground conductor shall be terminated with machine-applied compression fittings.
Page 62
6.11 The dimmer switch shall be a full range dimmer, incandescent or fluorescent, 600 W, 120 V for fixtures external to the module. WittRock shall supply, install, and pre-wire the dimmer as shown on the drawings. (Note: WittRock is not responsible for dimmer interference with monitoring equipment.)
Page 63
6.15 In the circuit breaker panel, located in the service chase, breakers shall be installed by WittRock and branch-wired by the electrical contractor. The breaker panel dead front shall be formed of painted, 16-gauge steel with a hinged door. The breaker panel cover and door shall be removable for access to the circuit breaker wiring.
Page 64
DRAFT 07/21/04 Integris® B Series Headwall System EXECUTION/INSTALLATION WittRock shall supply raceway hangers with the mounting hardware and instructions with Integris® 2002B Headwall System delivery. (In seismic code area, contact WittRock for additional information concerning all preparation. For mounting screw locations for placement of seismic-...
WittRock shall factory-inspect and test each unit for compliance with specification requirements. WittRock reserves the right to furnish the Integris® B Lite Rail and its related components with improvements in design and/or materials at the time of manufacturing. 1. Underwriters Laboratories Inc.® is registered trademark of Underwriters Laboratories Inc.
Page 66
The fabrication of the Integris® B Lite Rail shall not be started until complete, final approvals are received. WittRock will provide samples only if specifically required, and the cost of same negotiated. 3. 0 Product Description The Integris®...
Page 67
DRAFT 07/21/04 Integris® B Series Headwall System Materials/Construction Dimensions The fixture will be constructed of 16-gauge, steel and aluminum extrusion, painted warm white. The fixture is furnished with two snap-in lenses. End caps are warm white plastic. Overall dimensions are: 78" (198 cm) to 108" (274 cm) in length per section, 8"...
Page 68
DRAFT 07/21/04 Integris® B Series Headwall System Lighting Performance (32W/48T8/RS Lamps) Readings are in foot-candles measured on the bed surface, 24" (61 cm) above the floor, the bed 12" (30 cm) away from the wall, and the light mounted 69" (175 cm) above the floor. Exam Only + Position Reading Only...
Page 69
WittRock within 1 year of delivery, shall be made good by WittRock without additional expense to the owner. The Integris® B Lite Rail shall be listed by Underwriters Laboratories Inc.®...
. WittRock is to furnish UL listing Underwriters Laboratories Inc.® numbers with quotations. WittRock shall furnish the Integris® P201607 Integrated Bed Locator and related equipment as shown on drawings. The Integris® P201607 Bed Locator shall be made to these specifications and conform to details shown on drawings.
Page 71
Shop drawings shall be submitted in accordance with supplemental, general, and special conditions of specifications and contract documents. WittRock shall submit within 30 days of contract award, the complete detailed shop drawings showing items in the plan and elevation. Drawings shall show dimensions and details of construction, installation, and interface to related services, that require cutting or close fitting.
Page 72
DRAFT 07/21/04 Integris® B Series Headwall System The Integris® P201607 Integrated Bed Locator shall consist of two bumpers and a center access panel. The depth of the bumpers is 4.5" (11.43 cm). The depth of the access panel is 2.25" (5.72 cm). MATERIALS AND CONSTRUCTION The frame members shall be constructed of 16-gauge and 20-gauge galvanized steel formed components and welded assemblies.
Page 73
Electrical receptacles shall be 15 A or 20 A, 125 V, UL-listed and marked Hospital Grade. The quantity and type shall be as shown on the drawings. WittRock shall furnish and install receptacles with the wiring required. The electrical contractor shall ensure compatibility of the plug-in accessory equipment to be used with these devices.
Page 74
The grounding receptacles shall be Hampden® SLR-3S. The quantity shall be as shown on the drawings. WittRock shall furnish and install the ground receptacle. The ground conductor shall be #10 AWG, stranded, copper wire with green-colored insulation. The ground conductor shall be terminated with machine-applied compression fittings.
Page 75
After the equipment has been installed, the electrical contractor shall check out the entire installation for proper operation. Upon request, a WittRock representative shall periodically check with the contractor during initial installation and assist the contractor in the final check to make certain the installation is in operating condition. (The final certification shall be the responsibility of electrical and mechanical contractors for their portion of the installation).
. WittRock will furnish the UL file numbers with quotation. Inc.® WittRock shall furnish the light fixture and related options as shown on the drawings. The light fixture shall be made to these specifications and conform to details shown on the drawings.
Page 77
The fabrication of light fixtures shall not be started until complete, final approvals are received. WittRock will provide samples only if specifically required, and the cost of same negotiated. Product Description The light fixture shall provide patient lighting: indirect, reading, and flip- over exam.
Page 78
DRAFT 07/21/04 Integris® B Series Headwall System Electrical System Light circuitry shall be at least #18 AWG wire. Electronic ballasts shall be Class P, rapid-start, sound-rated A, and specified for the voltage option. Energy-efficient, magnetic ballasts are also available. The safety and receptacle circuit shall be 20 A, #12 AWG wire.
Page 79
SideCom® Communication System. Installation WittRock has no control over the structure of the wall upon which the Integris® Patient Light (P696IL) is to be mounted, and, therefore, the method of attachment is the responsibility of others. The light fixture shall be mounted on a wall.
Page 80
Patient Light (P696IL) and its related components with improvements in design and/or materials at the time of manufacturing. Delivery is the responsibility of WittRock and is normally made in WittRock trucks. The Integris® Patient Light (P696IL) is shipped in a protective, corrugated-paper carton.
DRAFT 07/21/04 Integris® B Series Headwall System Installation Refer to the following attachments for installation instructions on the specific Integris® B Series Headwall System that you are installing: Attachment A: Integris® 2001B Headwall System Installation Instructions (is445) Attachment B: Integris® 2001B Headwall System and Vertical Chase (with and without a Breaker Panel) Installation Instructions (is444) Attachment C: Integris®...
Page 82
DRAFT 07/21/04 Integris® B Series Headwall System NOTES:...
Page 83
Electrical Service Rough-In, Integris® P2002B Headwall System with Integris® B Lite Rail (P2003B)
Page 84
Electrical Service Rough-In, Integris® P2001B Headwall System with Integris® Patient Light and Integris® 2016 Bed Locator...
Page 85
Electrical Service Rough-In, Integris® P2001B Headwall System with Integris® B Lite Rail and Integris® 2016 Bed Locator...
Page 86
Mounting Screw Locations for Placement of Seismic-Required Backing (Integris® P2001B/P2003B Headwall System)
Page 87
Mounting Screw Locations for Placement of Seismic-Required Backing (Integris® P2002B/P2003B Headwall System)
Need help?
Do you have a question about the Integris P2001B and is the answer not in the manual?
Questions and answers