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LogicLadder EnergyLogicIQ Instruction Manual

Generator monitoring system
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Instruction Manual
EnergyLogicIQ Generator Monitoring System
Version 12/2017
©2018 LogicLadder

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Summary of Contents for LogicLadder EnergyLogicIQ

  • Page 1 Instruction Manual EnergyLogicIQ Generator Monitoring System Version 12/2017 ©2018 LogicLadder...

  • Page 3: Table Of Contents

    5.4 Flow Meter & Totalizer 6. Mounting Information 7. EnergyLogicIQ IoT Cloud Connector 7.1 Powering up the Device 7.2 Inserting SIM 7.3 Provisioning the Device via GSM or LAN 7.4 Checking Device Connected to EnergyLogicIQ Cloud 7.5 Connecting Ultrasonic Fuel Level Sensors...
  • Page 4 7.6 Connecting Energy Meters, Flow Meters & Controllers 7.7 Connecting Generator Battery Signal 7.8 Connecting Generator On/Off Signal and Run Hours 7.9 LED Statuses 7.10 Changing RTC clock CR1220 Lithium Battery 7.11 Firmware Upgrade 8. Ultrasonic Fuel Sensor 8.1 Working Principle 8.2 Wiring Connection 8.3 Sensor Installation 8.4 Sensor Calibration...
  • Page 5 10.4. Scenario 4 - 2 Generator & 3 Tanks 10.5. Scenario 5 - 2 Generator & External Tanks 11. EnergyLogicIQ Cloud Software 11.1 Sign Up 11.2 Sign In 11.3 Setup Cloud Connector & Generator 12. Troubleshooting 13. Declaration of Conformity 14.

  • Page 6: Environmental And Safety Instructions

    1. Environmental and Safety Instructions 1.1 Safety Instructions 1. Please read all instructions before installing and powering the unit. You should keep these instructions in a safe place for future reference. When installing and using this electrical equipment, always follow basic electrical safety precautions. 2.

  • Page 7: Environmental & Disposal Instructions

    7. Do not use in an environment where there are explosive combustible gases. 8. Comply with all local and national electrical installation rules and regulations NOTE: A licensed electrician may be required to install or perform maintenance on this equipment. Always follow applicable local, state and federal codes and guidelines.

  • Page 8: Package Contents

    3. Energy meter x 1 Nos. 4. Flow meter (Optional) 5. Installation flyer x 1 Nos. 3. Product Certifications Product Compliance Standard & Approval & Directive Certification LogicLadder IoT Cloud Connector V4 Ultrasonic Level EN 60947-5-2:2007 UL,CSA(General Sensor IEC 60947-5-2:2007 purpose) EN 60947-5-7:2003...

  • Page 9: Introduction

    4. Introduction EnergyLogicIQ Generator hardware and software provides real time remote generator monitoring over the internet.

  • Page 10: Technical Specifications

    5. Technical Specifications 5.1 EnergyLogicIQ IoT Cloud Connector Parameter Specification GPRS & GPS GPRS Chipset Simcom Dual SIM Support Sim Slot Class 10 (both) Mobile Station Class B Code Scheme 1 to 4 Band Quad(850/900/1800/1900 MHz) Sim Slot Holder 3/5V 6/8 Pin...

  • Page 11: Ultrasonic Fuel Level Sensor

    Analog Input Voltage 2 (0-30VDC,3 kV isolation ) Analog Input Current(4- 20mA) (Differential input with 3kV optical isolation) RS232 2(3 kV isolation ) Ethernet RJ(45) Parameters Monitored Generator on/off and Run hours Generator & External Tanks 2 Generator tanks and 2 more Monitored Internal/External Fuel Tanks Fuel Level and Volume...
  • Page 12 Sensing Range for 30 - 300 30 - 300 70-1000 various models (mm) Adjustment Range (mm) 50 - 300 50-500 90 - 1000 Standard Target Plate 100 x 100 100 x 100 100 x 100 (mm) Transducer Frequency ~390 ~390 ~255 (kHz) Response Delay (ms)

  • Page 13: Energy Meter

    5.3 Energy Meter Parameter Details Voltage Direct Voltage 20V to 350(L-N) and 34V to 620(L-L) Accuracy ±0.5% of reading PT Secondary 63.5V (L-N) to 240 (L-N) PT Ratio 1 to 9999 Overload 1.2X Nominal Voltage (continuous) Current Direct Current 0.02A to 6A Accuracy ±0.5% of reading Secondary Current 1A to 5A...

  • Page 14: Flow Meter & Totalizer

    Display 1line 8 digit(9.144mm),7-Segment LED Status LED indication Kilo ,Mega Indication Alarm ,RS485 Communication, Energy Size 92.0mm X 92.0mm(Panel cut out) Depth 50mm Frequency 45Hz to 65Hz Accuracy ±0.5% of reading On hour Up to 65000 hours 5.4 Flow Meter & Totalizer Parameter Specification Electrical Specification...

  • Page 15: Mounting Information

    6. Mounting Information The IoT Cloud Connector and associated power supply is enclosed in an IP65 enclosure. Mount the enclosure on a rigid surface using four fastening screws. The GPS antenna of the IoT Cloud Connector should be mounted in a way that it has a considerably clear view to the sky.

  • Page 17: Energylogiciq Iot Cloud Connector

    7. EnergyLogicIQ IoT Cloud Connector A . Top View B. Top Side View...
  • Page 18 C. Left Side View D. Bottom Side View...

  • Page 19: Powering Up The Device

    Port No. Port Detail Port No. Port Detail Debug Interface USB port for firmware LEDs upgrade Voltage Input LED RS232 Port Digital Input LED RS485 Port GSM network LED Debug Port Power LED 4-20 mA current sensor ports GSM Antenna 0-30V voltage sensor ports GPS Antennae...

  • Page 20: Inserting Sim

    1. Note the device IMEI number from the product label 2. Sign In using your username or password on https://generator.energylogiciq.com 3. If this is your first device you will automatically guided on the screen through a wizard to provision your device 4.

  • Page 21: Checking Device Connected To Energylogiciq Cloud

    7.4 Checking Device Connected to EnergyLogicIQ Cloud 1. Click on icon on the right top corner. 2. Click on “Manage Devices” menu item 3. This will list all your devices. Search for your device and check the status. Color dot...

  • Page 22: Connecting Energy Meters, Flow Meters & Controllers

    7.6 Connecting Energy Meters, Flow Meters & Controllers Energy meters, Flow meters and Generator Controllers are all daisy chained on the same RS485 port. Multiple devices are daisy chained as shown below:...

  • Page 23: Connecting Generator Battery Signal

    7.7 Connecting Generator Battery Signal You can connect 2 nos of Batteries (1-30V) as below. Channels has marking to connect batteries for generator. Do not connect batteries of higher voltage rating without scaling them down to this range using a PT coil.

  • Page 24: Connecting Generator On/Off Signal And Run Hours

    7.8 Connecting Generator On/Off Signal and Run Hours...

  • Page 25: Led Statuses

    7.9 LED Statuses What LED Meaning Communication Color RS485 Yellow LED blink on data transmission byte to connected device like energy meter, generator controller & flow Meter. Green LED blink on receiving data byte from connected device like Energy meter, generator controller & flow meter.

  • Page 26: Changing Rtc Clock Cr1220 Lithium Battery

    Please contact support for replacing RTC battery if required. 7.11 Firmware Upgrade GSM chipset can be upgraded by connecting micro USB. Detailed Process can be performed in consultation with LogicLadder Support. 8. Ultrasonic Fuel Sensor The following instructions are for sensors models with maximum measurement range 300mm, 500mm and 1000mm.

  • Page 27: Wiring Connection

    travelled by the ultrasonic pulse is calculated, and the distance of the fuel surface from sensor is found. This is converted to a linear 4-20 mA sensor output. 8.2 Wiring Connection...

  • Page 28: Sensor Installation

    Cable Colour Color Code Definition Brown Power Supply typical (+UB) Blue Power Supply Ground(-UB) Black Current output(4-20mA) White Teaching input Grey Synchronization 8.3 Sensor Installation A. Basic Tools Required Drill machine, measuring tape, Hole saw, screwdriver etc. B. Drilling and sensor mounting ●...
  • Page 29 ● Drill sensor mounting holes to match the sensor gasket holes. ● Provide a sun shade for outside installations to prevent the sensor body from overheating and causing erroneous measurements. The sensor body should stay equal to the ambient air temperature so the sensor’s built-in temperature compensation can work correctly.

  • Page 30: Sensor Calibration

    1000 mm Sensor 8.4 Sensor Calibration Program the sensors as per the generator tank height. The calibration for the operating range is done by applying the supply voltage, -UB or +UB to the Teach-In Input to the sensor. The supply voltage must be applied to the Teach-In input for at least 1s.
  • Page 31 5. Now fill the tank with fuel to the maximum level. 6. Calibrate for maximum level by applying +UB to the Teach-In input (yellow LED flashes) 7. Disconnect the Teach-In input from +UB to save the maximum level calibration.

  • Page 32: Energy Meter

    9. Energy Meter 9.1 Energy Meter Mounting The front bezel(panel) of the basic model is molded plastic. Bezel dimensions are 92x92mm. Depth 50mm behind the bezel...

  • Page 33: Wiring Diagram

    9.2. Wiring Diagram: Calculate the right CT and PT required based on your load and voltage levels to bring current and voltage in the input range of the energy meter (6A current and 350 L-N Voltage). Install the CT and PT as per the diagram below.

  • Page 34: Phase 3 Wire System

    To install and commission for 3P4W, proceed the the following instructions: ● Push the unit into the panel and mount using the clamp. ● Connect the auxiliary supply (85 AC to 265V AC) to the terminals marked L and N. ●...
  • Page 35 9.3 Energy Meter Setup The Power Meter,EM2140 is a versatile energy meter. There are basically two modes of operations 1. Program Mode a. View Mode b. Edit Mode 2. Run Mode After supplying auxiliary power (85 AC to 265V AC) , the unit displays immediately power information.
  • Page 36 PROG View Mode -If in view mode goes in to edit mode. Edit Mode -If in edit mode goes into view mode. PROG Edit Mode- Shift digit View Mode - Exit from PROG mode to RUN mode Key Press is used to display previous parameter PROG Edit Mode - Increment value in...
  • Page 37 After mounting up and powering up the meter follow the below setup instruction: 1. Set up procedure for CT and PT Ratio...
  • Page 38 2. Setup communication parameter...

  • Page 39: Installation Scenario

    3. Setup Modbus address Configure modbus address(slave ID) for energy meters as per the following table: Device Slave ID Slave ID (Generator 1) (Generator 2) Energy Meter Flow Meter Generator Controller 10. Installation Scenario There are three scenarios where different setup is required for generator monitoring.

  • Page 40: Scenario 2 - 1 Generator & 2 Tanks

    10.2. Scenario 2 - 1 Generator & 2 Tanks 10.3. Scenario 3 - 2 Generator & 2 Tanks (Internal Tanks)

  • Page 41: Scenario 4 - 2 Generator & 3 Tanks

    10.4. Scenario 4 - 2 Generator & 3 Tanks 10.5. Scenario 5 - 2 Generator & External Tanks...

  • Page 42: Energylogiciq Cloud Software

    11. EnergyLogicIQ Cloud Software 11.1 Sign Up If you have purchased the software from our partner contact him for your Sign In detail. If you have directly purchased the unit from us open the https://generator.energylogiciq.com and sign up using the instruction on the application.

  • Page 43: Troubleshooting

    DHCP enabled on it and would connect the a DHCP enabled network automatically. Post this it will automatically get provisioned and connect to the EnergyLogicIQ cloud platform. 9. Contact LogicLadder support If after trying all the above steps the device doesn’t come online. 2. Network LED not blinking...
  • Page 44 GSM 4 pin, 6 pin or 8 pin SIM cards supporting 1.8/3.0. 3. Incorrect fuel level reading If you the EnergyLogicIQ cloud platform is displaying wrong levels try the following: 1. On the EnergyLogicIQ cloud platform click on the generator (for internal tank) or external Tanks 2.
  • Page 45 Voltage > 5V when PCF relay is closed and 0V when relay is open, the PFC relay is operating fine. 3. Contact our support team if your PFC relay is working fine but generator on/off status is not detected by the EnergyLogicIQ cloud. 6. Wrong run hours reported: 1.
  • Page 46 2. Test the continuity of connecting cable using multimeter. 3. Check the communication parameters of energy meter like ID Baud rate etc. ID should be configured as per generator (Id=1 for Generator 1 and ID =2 for generator 2). 4. Check that the number of data bits is set to 8, with one stop bit and no parity.
  • Page 47 LogicLadder support team. Follow these steps to capture debug logs: 1.
  • Page 48 ● Baud Rate: 115200 ● Bit: 8 ● Stop Bit: 1 ● Parity: None...
  • Page 49 5. Set logging to file Connect >Capture text 6. Start the device and you will see the log being printed on the screen. Once the logs are captured nearly 10mins email the log file to LogicLadder support team.

  • Page 50: Declaration Of Conformity

    13. Declaration of Conformity...

  • Page 53: Terms

    14. Terms Terms of Service- http://www.logicladder.com/terms Privacy- http://www.logicladder.com/privacy Warranty- http://www.logicladder.com/warranty Refund Policy- http://www.logicladder.com/refund 15. Disclaimer Logic Ladder Technologies makes no representations or warranties with respect to the contents or use of this manual, any software drivers or associated application software provided with this product and specifically disclaims any expressed or implied warranties of merchantability or fitness for any particular purpose.
  • Page 55 LogicLadder Technologies Private Limited Phone: +91-9870109122 E-mail: support@logicladder.com www.logicladder.com Online: https://support.logicladder.com...

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