LogicLadder EnergyLogicIQ Installation Instruction

Installation Instruction
EnergyLogicIQ Generator
Read the instruction guide carefully before the installing and the first use of the EnergyLogicIQ
Generator
Step 1: IoT Cloud Connector Provisioning (Do this before going to site)
1. Insert GSM/GPRS SIM in the device SIM Slot 1, ensure the SIM has an active data pack and can receive
SMS
OR
2. Connect to a DHCP & internet enabled Ethernet network via the Ethernet port.
3. Power on the device by connecting the 24V DC power adapter provided.
4. Sign In into https://generator.energylogiciq.com using your username or password.
5. If this is the first device, you will automatically guide on the screen through a wizard to provision your
device.
6. If this is your second or subsequent device click on Click on icon in the right top corner.
7. Click on "Manage Devices" menu item
8. Click on "Add Device". This will open up the configuration wizard. Follow the instructions on the screen
to provision a new device and create associated sites, generators, and tanks.
9. Once you have provisioned the device and it's online on the platform proceed to site for installation
and install the IoT cloud connector. Please refer to the wiring diagram on the next page for details.
Step 2: Ultrasonic Fuel Level Sensor Installation
⚠
WARNING! Empty the diesel tank before carrying out any installation work. Follow the local safety
regulations in your country.
Tools Required: Measuring tape, Hexa, screw driver set, multimeter, drill machine, cutter etc.
IMP! These instructions are for 300, 500, 1000 mm range sensors. For sensors with greater range
consult the respective sensor manual.
1. Empty and clean the tank of residual oil, sludge, gas etc.
Clean Tank
2. Select the drilling point on the center of the oil tank surface at least 100 mm away from any
sidewall. Corner installation will cause inner wall reflection and erroneous readings.
100mm
3. Use an appropriately sized hole saw, based on the sensor size, to drill the sensor mounting holes.
⚠
into the tank, you can use a strong
magnet to attract them and prevent
Remove
them from falling into the tank.
Iron Filing
4. Mount the ultrasonic sensors with a plastic gasket to avoid acoustic energy absorption through the
sensor body.
5. Drill the smaller sensor mounting holes to match sensor gasket holes.
Ultrasonic
Transducer
Pulse Beam
Process Fluid
Correct Installation
6. Power on the sensor and calibrate it.
a. Mount the sensor on the tank and empty the
fuel tank for calibration at minimum fuel level.
Disconnect -UB from Teach-
In for saving calibration
c. Disconnect the Teach-In input from -UB to
save the min level calibration.
e. Calibrate for maximum level by applying +UB
to the Teach-In input (yellow LED flashes).
100mm
Step 3: Energy Meter Installation
⚠
WARNING! Qualified Electrician should perform this job only and in accordance with local regulations.
1. Calculate the right CT and PT required based on your load and voltage levels to bring current and
voltage in the input range of the energy meter (6A current and 350 L-N Voltage).
2. Install the CT and PT as per the diagram below. This configuration is a 4-wire 3 phase (star) system for
Avoid the iron filing from falling
any other configurations (like Delta) please refer to the installation manual.
Ultrasonic
P1 should be always in the current source direction and P2 should always be in the load direction.
-UB
Empty Tank
Apply -UB to tech-In
until yellow LED flashes
b. Calibrate by applying -UB to the Teach-In
input (yellow LED flashes).
-UB
Full Tank Full Tank
d. Now fill the tank with diesel to the maximum
level.
+UB Tech-In +UB
Apply +UB to tech-In Disconnect +UB from Teach-
until yellow LED flashes In for saving calibration
f. Disconnect the Teach-In input from +UB to
save the maximum level calibration.
Cable Color Definition
Brown Power Supply typical (+UB)
Blue Power Supply Ground(-UB)
Black Current output(4-20mA)
White Teaching input
Grey Synchronization
Tech-In
3. Check and set up the following energy meter settings. Check out the manual for more details:
a. CT & PT ratio
Tech-In
b. 485 communication and modbus settings
Configure modbus address for energy meters as per the following table:
Energy Meter
Flow Meter
Generator Controller 5
Step 4: Connect Generator Battery
⚠
WARNING! batteries of higher voltage (greater than 30V) can damage the unit.
Please refer to the wiring diagram on the next page for details.
Step 5: Connect Generator on/off PFC
⚠
WARNING! Connecting signal of higher voltage (greater than 30V) can damage the unit. 5V < Signal DC
Voltage < 30V
Please refer to the wiring diagram on the next page for details.
P1
P2
> >
From Source To Load
CT Coil Connection Diagram
MODBUS SLAVE
ADDRESS
Device Modbus Address Modbus Address
(Generator 1) (Generator 2)
1 2
3 4
6