MTE Sine Wave Filter User Manual
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MTE Sine Wave Filter User Manual

Series a 200- 600 vac
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Sine Wave Filter
Series A
200- 600 VAC
USER MANUAL
PART NO. INSTR - 020
REL. 080310
© 2008 MTE Corporation
M T E C o r p o r a t i o n

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Summary of Contents for MTE Sine Wave Filter

  • Page 1 M T E C o r p o r a t i o n Sine Wave Filter Series A 200- 600 VAC USER MANUAL PART NO. INSTR - 020 REL. 080310 © 2008 MTE Corporation...
  • Page 2 IMPORTANT USER INFORMATION NOTICE The MTE Corporation Sine Wave Filter is designed to convert output voltage wave forms produced by a wide variety of PWM inverters into a low distortion sine wave for drive and power conversion applications. The suitability of this filter for a specific application must therefore be determined by the customer.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS IMPORTANT USER INFORMATION ..................... 0 TABLE OF CONTENTS.......................... 0 1. IMPORTANT SAFETY INFORMATION ..................... 1 2. INTRODUCTION ..........................2 ......................2 EPAIR XCHANGE ROCEDURE 3. MODEL NUMBER CODES......................... 3 4. SPECIFICATIONS ..........................4 ...................... 4 FFICIENCY AND HERMAL ATINGS ..........................

  • Page 5: Important Safety Information

    DEATH MAY RESULT IF THE DRIVE SAFETY PRECAUTIONS ARE NOT OBSERVED. WARNING The filter must be grounded with a grounding conductor connected to all grounding terminals. WARNING Only spare parts obtained from MTE Corporation or an authorized MTE distributor can be used. Part No. INSTR-020 REL. 080310...

  • Page 6: Introduction

    Upon Receipt of this Filter: The MTE Sine Wave Filter has been subjected to demanding factory tests before shipment. Carefully inspect the shipping container for damage that may have occurred in transit.

  • Page 7: Model Number Codes

    Sine Wave 2-8 kHz Series A Filter 3. MODEL NUMBER CODES Model Code Part Number Configuration SW A X Y _ _ _ _ X Sine Wave filter Series Version. A, X Options “X” denotes Non standard Configurations 01 NC Overtemp...

  • Page 8: Specifications

    Sine Wave 2-8 kHz Series A Filter 4. SPECIFICATIONS Efficiency and Thermal Ratings Table 1 200 - 230 VAC, 50/60 Hz 380 - 480 VAC, 50/60 Hz 550 - 600 VAC, 60 Hz Filter Filter Filter Ratings Filter Ratings Ratings Power Power Power...

  • Page 9: Service Conditions

    Sine Wave 2-8 kHz Series A Filter Service Conditions Input voltage: 200 – 600 VAC +/- 10%, 50 & 60 Hz Input voltage wave form: PWM Switching Frequency: 2 – 8 kHz Operating frequency: 6 – 60 Hz without de-rating Temperature: Open filters -40 to 50 °C...
  • Page 10 Sine Wave 2-8 kHz Series A Filter Typical Performance Data Fig.1 Raw drive output voltage Fig. 2 Output voltage after sine wave filter Part No. INSTR-020 REL. 080310...
  • Page 11 0.90 0.85 0.80 0.75 0.70 3300 6600 9900 13200 16500 ALTITUDE (FEET) Inverter Frequency De-rating Chart 2 Sine Wave Filter Current Derating for Drive output Frequency 1.05 0.95 0.85 0.75 0.65 Output Drive Frequency Hertz Part No. INSTR-020 REL. 080310...

  • Page 12: Mechanical Data

    Sine Wave 2-8 kHz Series A Filter 5 Mechanical Data 200 - 230 Volts Table 10 Open NEMA 1* NEMA 3R Filter Amps Cat PN. Cat PN. Cat PN. Fig. Fig. Fig. SWAP0003A SWAGA0003A 32 SWAWA0003A 89 SWAP0005A SWAGA0005A 37 SWAWA0005A 94 SWAP0007A SWAGA0007A 40...

  • Page 13: 380 - 480 Volts

    Sine Wave 2-8 kHz Series A Filter 380 – 480 Volts Table 2 Open NEMA 1 NEMA 3R Filter Amps Cat PN. Cat PN. Cat PN. Fig. Fig. Fig. SWAP0002D SWAGA0002D 32 SWAWA0002D 89 SWAP0003D SWAGA0003D 34 SWAWA0003D 91 SWAP0005D SWAGA0005D 38 SWAWA0005D 95 SWAP0009D...

  • Page 14: 550 - 600 Volts

    Sine Wave 2-8 kHz Series A Filter 550 - 600 Volts Table 3 Open NEMA 1 NEMA 3R Filter Amps Cat PN. Cat PN. Cat PN. Fig. Fig. Fig. SWAP0002E SWAGA0002E 34 SWAWA0002E 91 SWAP0003E SWAGA0003E 37 SWAWA0003E 94 SWAP0005E SWAGA0005E 40 SWAWA0005E 97 SWAP0007E...

  • Page 15: Installation Instructions

    Sine Wave 2-8 kHz Series A Filter 6. INSTALLATION INSTRUCTIONS Figure A & B for the dimensions of the separately mounted reactor and the RC panel. Sine Wave filters are supplied in the following mechanical configurations: The RC panel should be located away from Panel mounted assemblies the reactor and in the lowest temperature regions of the enclosure –...

  • Page 16: Open Panel Customer Connections

    Sine Wave 2-8 kHz Series A Filter Open Panel Customer connections Open Panel: 3 – 30 Amps 200 - 230 VAC 9 - 17 AMPS 380 - 480 VAC 9 - 12 AMPS 550 - 600 VAC Fig. 3 17 Amp Shown Part No.
  • Page 17 Sine Wave 2-8 kHz Series A Filter Open Panel: 45 – 60 AMPS 200 – 230 VAC 22 - 55 AMPS 440 - 480 VAC 17 - 45 AMPS 550 - 600 VAC Fig. 4 45 Amp shown Part No. INSTR-020 REL. 080310...
  • Page 18 Sine Wave 2-8 kHz Series A Filter Open Panel: 65 - 80 AMPS 440 - 480 VAC 55 - 65 AMPS 550 - 600 VAC Fig. 5 80 Amp Shown Part No. INSTR-020 REL. 080310...
  • Page 19 Sine Wave 2-8 kHz Series A Filter Sine Wave Filters rated 80 amps through 720 amps are made up of a reactor and a RC panel. These components are designed to be mounted vertically within an appropriate enclosure. The reactor generates heat and should be mounted away from components affected by heat.
  • Page 20 Sine Wave 2-8 kHz Series A Filter RC Panel: 85 – 160 AMPS 200 - 230 VAC 110 - 160 AMPS 380 - 480 VAC 80 - 250 AMPS 550 - 600 VAC Fig. B Part No. INSTR-020 REL. 080310...
  • Page 21 Sine Wave 2-8 kHz Series A Filter RC Panel: 200 - 320 AMPS 200 - 230 VAC 200 - 515 AMPS 380 - 480 VAC 305, 365, 515 AMPS 550 - 600 VAC Fig. C Part No. INSTR-020 REL. 080310...
  • Page 22 Sine Wave 2-8 kHz Series A Filter RC Panel: 600 - 720 AMPS 440 - 480 VAC 415, 600, 720 AMPS 550 – 600 VAC Fig. D Part No. INSTR-020 REL. 080310...

  • Page 23: Vertical Mounting Of Open Reactor & Rc Panel

    Sine Wave 2-8 kHz Series A Filter Fig. 6 Vertical MOUNTING OF OPEN REACTOR & RC Panel 600 amp open reactor & RC panel shown in customer provided enclosure and mounting hardware. NOTE: Maintain orientation as shown for proper component cooling. Do not place RC panel above reactor or position capacitors above resistors.

  • Page 24: 350H Pmcc Using Optional Bay For Sine Wave Installation

    350Hp MCC using optional bay for Sine Wave installation Fig. 7 Note: The above Sine Wave filter example is shown with customer provided support hardware. Other installation variations are at the customer’s discretion as long as thermal guidelines are followed.
  • Page 25 Sine Wave 2-8 kHz Series A Filter Enclosed Units Table 5 Enclosure Cab Part NEMA Width Height Depth Figure Indicator Type Cab 13V NEMA 1 Cab 17V NEMA 1 Cab 26C NEMA 1 -2 Cab 30C NEMA 1 -2 Cab 42C NEMA 1 -2 12.5 Cab 12C...
  • Page 26 Sine Wave 2-8 kHz Series A Filter Enclosed Units By Current Table 6 General Purpose General Purpose General Purpose Cabinets Filter Cabinets Cabinets 550– 600VAC Current 200– 230 VAC 380 – 480 VAC Rating NEMA 1 NEMA 3R NEMA 1 NEMA 3R NEMA 1 NEMA 3R...

  • Page 27: Enclosed Nema 1

    Sine Wave 2-8 kHz Series A Filter Enclosed NEMA 1 Fig. 8 Cab - 13V Fig. 9 Cab - 17V Part No. INSTR-020 REL. 080310...

  • Page 28: Enclosed Nema 1-2 & 3R Units

    Sine Wave 2-8 kHz Series A Filter Enclosed NEMA 1-2 & 3R units Fig. 10 Cab - 12C Fig. 11 Cab - 17C Part No. INSTR-020 REL. 080310...
  • Page 29 Sine Wave 2-8 kHz Series A Filter Enclosed Outline Drawings NEMA 1-2 and 3R Enclosures Enclosure Dimensions Fig. 12 Cab - 26C Fig. 13 Cab – 30C Part No. INSTR-020 REL. 080310...
  • Page 30 Sine Wave 2-8 kHz Series A Filter Enclosed Outline Drawings NEMA 1-2 and 3R Enclosures Continued Fig. 14 Cab – 42C Part No. INSTR-020 REL. 080310...

  • Page 31: Wiring Connections

    Sine Wave 2-8 kHz Series A Filter For panel mounted filters rated 80 amperes or 7 Wiring Connections more, the filter reactor is supplied loose and the RC network is supplied as an RC panel WARNING assembly. Refer to fig. 16 for a typical interconnection diagram.

  • Page 32: Sine Wave Interconnection Diagram

    Sine Wave 2-8 kHz Series A Filter Sine Wave Interconnection diagram Open Style 2 – 80 Amps Enclosed 2 – 720 Amps Fig. 15 Part No. INSTR-020 REL. 080310...
  • Page 33 Sine Wave 2-8 kHz Series A Filter Interconnection diagram Open Style 80 – 720 Amp Fig. 16 Part No. INSTR-020 REL. 080310...
  • Page 34 Sine Wave 2-8 kHz Series A Filter Isolation Transformer connections Fig. 17 Part No. INSTR-020 REL. 080310...

  • Page 35: Terminal Specifications

    Sine Wave 2-8 kHz Series A Filter Terminal Specifications Table 7 *Reactor to Filter Input / Output Terminals RC Panel Rating Open style only Terminal Wire Range 75 °C conductor Amps Torque (AWG) (in-lbs) 22-14 22-14 22-14 22-14 22-14 22-5 22-5 22-5 22-5...
  • Page 36 Sine Wave 2-8 kHz Series A Filter Maximum RC PANEL Current for Open Wiring Inter-connect wire sizes Table 8 Filter 230 Vac Units 460 Vac Units 575 Vac units Rating Amps Maximum Amps RMS Maximum Amps RMS Maximum Amps RMS See figure 16 for interconnection details.

  • Page 37: Option 01

    Sine Wave 2-8 kHz Series A Filter Option 01 OVER TEMPERATURE INTERLOCK Table 9 TYPE BI – METAL THERMAL SWITCH CONTACT (NC) NORMALLY CLOSED 120 VAC RESISTIVE 240 VAC RESISTIVE RATINGS 120 VAC INDUCTIVE 2.5A 240 VAC INDUCTIVE TEMPERATURE CONTACTS OPEN 180°C Part No.

  • Page 38: Fan Power

    Sine Wave 2-8 kHz Series A Filter Fan Power All enclosed part number filters listed below have fans that require a source of clean 115 volt 50/60 Hz power. Table 10 Filter Voltage PN NEMA1 PN NEMA3R Fans total load amps SWAGC0200A SWAWC0200A 26C2/3 2 x 6"...

  • Page 39: Filter Description

    Sine Wave 2-8 kHz Series A Filter 8. FILTER DESCRIPTION The MTE Series A Sine Wave Filter is a Typical applications for Series A sine- low pass filter containing proprietary wave filters are submersible pumps, low voltage drives feeding medium voltage...

  • Page 40: Block Diagram

    Sine Wave 2-8 kHz Series A Filter 200 V – 600 VAC BLOCK DIAGRAM FIGURE 18 Part No. INSTR-020 REL. 080310...

  • Page 41: Startup

    Sine Wave 2-8 kHz Series A Filter 9. Startup Safety Precautions WARNING Use extreme caution to avoid contact Before startup, observe the following warnings with line voltage when checking for and instructions: power. INJURY OR DEATH MAY RESULT IF SAFETY PRECAUTIONS WARNING ARE NOT OBSERVED.

  • Page 42: Trouble Shooting

    Sine Wave 2-8 kHz Series A Filter 10. Trouble Shooting After removing power, allow at least five minutes to elapse and verify that WARNING the capacitors have discharged to a safe level before contacting internal INJURY OR DEATH MAY RESULT IF components.
  • Page 43 Solution: Select filter to match motor FLA, increase size of drive to allow for long lead cable application. PROBLEM: Sine Wave filter runs Hot Possible cause: Normal operation reactor and resistors are > 120 °C Solution: Caution parts are very hot and may cause burns. Follow installation guidelines for clearances and check for adequate air flow.
  • Page 44 TROUBLESHOOTING - continued ISO 7.2.3 Sine Wave Filter Series A 200-600 VAC User Manual INSTR-020 Revision Date Revision History 10/12/05 New document written by Wayne Walcott By WRW Updated per ECN 5695: updated open panel Reactor size table 080310 03/09/08 4;...

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