Balluff Subnet16 BIS Z-GW-001-PBS Installation Manual

BIS Z-GW-001-PBS
Subnet16™ Profibus Gateway

INSTALLATION GUIDE

This document provides instructions and information designed
to assist users in the hardware setup of the Subnet16™
Profibus Gateway. For configuration details see the Gateway
Series Reference Manual.
The BIS Z-GW-001-PBS is designed to connect RFID
applications to a Profibus network. The Gateway is a Profibus
Slave node which connects to a Profibus Master (Host PC or
PLC) through a Profibus-compatible network cable.
It supports Subnet16™ Multidrop bus architecture,
subnetwork of up to sixteen Processor stations, through an
RS485 interface connection.
A USB port is used for establishing a direct serial connection
with a host computer for the purpose of configuring the
Gateway through the Dashboard Configuration Tool program.
TECHNICAL DATA
ELECTRICAL FEATURES
Power Supply 12 - 30 Vdc
DC Input Current max. 200 mA - 100 mA
Communication Interfaces:
Host Profibus
RFID Multidrop Readers Subnet16™
(uses RS485 physical layer)
Configuration USB 2.0
Baud Rate 9600 (default) to 115200
ENVIRONMENTAL FEATURES
Operating Temperature -20° to +50 ° C
(-4° to +122 ° F)
Storage Temperature -20° to +70 ° C
(-4° to +158 ° F)
Humidity max. 90% non condensing
Vibration Resistance 14 mm @ 2 to 10 Hz;
EN 60068-2-6 1.5 mm @ 13 to 55 Hz;
2 g @ 70 to 200 Hz;
2 hours on each axis
Shock Resistance 30 g; 11 ms;
EN 60068-2-27 3 shocks on each axis
Protection Class
IP30
EN 60529
PHYSICAL FEATURES
Dimensions 104 x 107 x 32 mm
(4.1 x 4.2 x 1.3 in)
Weight 256 g (9 oz)
USER INTERFACE
LED Indicators Power On, Subnet16™ Bus,
Profibus Status, Profibus
Mode, Configuration Error
GENERAL VIEW
a
CONNECTIVITY
Profibus
D-sub 9-pin Female Connector (Data and
Bus Termination Power)
PIN 5:
PIN 3:
GND
B Line (+)
PIN 4:
RTS
PIN 8: PIN 6:
A Line (-) +5 VDC
5 4
BCC07WR BCC07WR
BCC0E04
BIS U-30X
BIS U-30X
6 6
See the Gateway Series Reference Manual for a complete list of accessories including alternative cables and connectors.
LED INDICATORS
The POWER LED is ON whenever
POWER
power is applied to the Gateway.
green
The BUS LED will flash ON and OFF to
indicate that data is being transmitted
Subnet16™
between the Gateway and one or more
BUS
amber
RFID processors on the Subnet16™
network.
SOLID GREEN: on-line, data exchange
FLASHING GREEN: on-line, but idle.
PROFIBUS
FLASHING RED (1 FLASH):
MODE
parametrization error
green/red
FLASHING RED (2 FLASHES):
Profibus configuration error
SOLID GREEN: initialized.
PROFIBUS
FLASHING GREEN: initialized,
STATUS diagnostic event(s) present.
green/red
SOLID RED: exception error
The Error LED is solid red when a
Gateway
ERROR occurred, i.e. an invalid or unrecognized
red
command. This LED will be cleared
when a valid command is sent.
USB Configuration
USB Type B Female Connector M12 5-pin Female Connector (Data
PIN 4:
2 1
D- VDC
TX/RX+
D+ 3 4
GND
PIN 3:
GND
Typical Layout
4 4
BCC07WR BCC07WR
BCC0E04 BCC0E04
BCC06ZF
BIS U-30X
7
3
6
8
Vdc GND
to Profibus
Master (Host) to Power Supply
HARDWARE REQUIREMENTS
The following components are required for a complete Subnet16™
RFID system:
•
One Subnet16™ Profibus Gateway Interface Module
•
One Profibus-capable host; Programmable Logic Processor
(PLC) or PC
•
One to 16 processors (BIS M-41x, BIS M-62x or BIS U-62x-
Series Processors - RS485 models)
•
Adequate length cabling, connectors and terminators
•
A suitable power supply capable of providing sufficient power
to the Gateway and its Processor's via Subnet16™ network
cabling
•
Balluff RFID data carrier or labels: BIS M-1xx or BIS U-1xx
INSTALLATION GUIDELINES
•
Do not route cables near unshielded cables or near wiring carrying
high voltage or high current. Cross cables at perpendicular
configuration error has
intersections and avoid routing cables near motors and solenoids.
•
Review the power requirements of your RFID network and provide
a suitable power supply.
•
Avoid mounting the processor near sources of EMI (electro-
magnetic interference) or near devices that generate high ESD
(electro-static discharge) levels. Always use adequate ESD
prevention measures to dissipate potentially high voltages.
•
If electrical interference is encountered (as indicated by a
Subnet16™
significant reduction in read/write performance), relocate the
processor to an area free from potential sources of interference.
and Power Supply)
•
Perform a test phase by constructing a small scale, independent
PIN 5:
network that includes only the essential devices required to test
TX/RX-
your RFID application (use Balluff approved Subnet16™ cables
and accessories).
PIN 1:
SIGNAL
GND
INSTALLATION
PIN 2: The numbered steps in the following procedure are also indicated in
VDC
the Subnet16™ network example layout shown in the figure.
1. Preliminary Notes: Read this document in its entirety and note
the Installation Guidelines above.
2. Mounting: Mount the Gateway to your chosen location using two
4 5
M5 (#10) screws, lock washers and nuts. The Gateway may be
BCC07WR
mounted in any orientation, but should be aligned in such a
BCC0E04
manner that the LED indicators can be seen during operation.
3. Gateway Connection: Attach one end of a 5-pin, male-to-male,
M12, ThinNet drop cable (P/N: BCC0ET4) to the 5-pin, female,
M12 connector on the Gateway. Connect the other end of this 5-
BIS U-30X
pin, male-to-male, M12, ThinNet drop cable to the 5-pin, female,
M12 connector on a ThinNet to ThinNet Drop-T Connector (as
6
per your network and RFID application requirements).
4. Trunk Wiring: Attach one end of a male-to-female trunk cable to
each mating connector on the Drop-T Connector. Continue
connecting trunk cables and Drop-T connectors as needed.
Note: trunk length should not exceed 300 m for ThickNet and 20 m
for ThinNet.
5. Termination Resistors: For ThinNet Networks: Connect a
Terminating Resistor (P/N: BCC9MR, male) to the first and last
Drop-T Connector on the trunk line.
(over)