Balluff BIS Z-GW-001-DNT Installation Manual

BIS Z-GW-001-DNT
Subnet16™ DeviceNet Gateway

INSTALLATION GUIDE

This document provides instructions and information designed
to assist users in the hardware setup of the Subnet16™
DeviceNet Gateway. For configuration details see the Gateway
Manual.
The BIS Z-GW-001-DNT is designed to connect RFID
applications to a DeviceNet network. The Gateway is a
DeviceNet Slave node which connects to a DeviceNet Master
(Host PC or PLC) through a DeviceNet-compatible network
cable and is also powered through this network.
It supports Subnet16™ Multidrop bus architecture,
subnetwork of up to sixteen Balluff RFID processor stations,
through an RS485 interface connection. The Subnet16™
network is powered separately.
A USB port is used for establishing a direct serial connection
with a host computer for the purpose of configuring the
Gateway through the Dashboard Configuration Tool program.
TECHNICAL DATA
ELECTRICAL FEATURES
Power Supply 12 - 30 Vdc
DC Input Current max. 200 mA - 100 mA
Communication Interfaces:
Host DeviceNet
RFID Multidrop Readers Subnet16™
(uses RS485 physical layer)
Configuration USB 2.0
Baud Rate (kbps) 125 (default), 250, 500
ENVIRONMENTAL FEATURES
Operating Temperature -20° to +50 ° C
(-4° to +122 ° F)
Storage Temperature -20° to +70 ° C
(-4° to +158 ° F)
Humidity max. 90% non condensing
Vibration Resistance 14 mm @ 2 to 10 Hz;
EN 60068-2-6 1.5 mm @ 13 to 55 Hz;
2 g @ 70 to 200 Hz;
2 hours on each axis
Shock Resistance 30 g; 11 ms;
EN 60068-2-27 3 shocks on each axis
Protection Class
IP30
EN 60529
PHYSICAL FEATURES
Dimensions 112 x 107 x 32 mm
(4.4 x 4.2 x 1.3 in)
Weight 256 g (9 oz)
USER INTERFACE
LED Indicators Power On, Subnet16™ Bus,
DeviceNet,
Configuration Error
GENERAL VIEW
a
CONNECTIVITY
DeviceNet
M12 5-pin Male Connector
(DeviceNet and Gateway Power Supply)
PIN 4:
PIN 5:
CAN_H
CAN_L
PIN 3:
V-
PIN 1:
SHIELD
PIN 2:
V+
5 4
BCC07WR BCC07WR
BCC0E04
BIS U-30X
BIS U-30X
6 6
See the Gateway Manual for a complete list of accessories including alternative cables and connectors.
LED INDICATORS
The POWER LED is ON whenever
POWER power is applied to the Gateway
green
through the DeviceNet connector.
The BUS LED will flash ON and OFF to
indicate that data is being transmitted
Subnet16™
between the Gateway and one or more
BUS
amber
RFID controllers on the Subnet16™
network.
SOLID
operational, online AND a connection is
established.
Gateway is operational and online, but
with no established I/O connections
(idle on the network) or Gateway is
online and needs commissioning.
DEVICENET
FLASHING RED: Recoverable fault
green/red
detected and/or the Gateway's I/O
connection timed out.
SOLID
detected (for example, a duplicate node
address was encountered rendering
Gateway unable to communicate).
The Error LED is solid red when a
Gateway
ERROR
occurred, i.e. an invalid or unrecognized
red
command. This LED will be cleared
when a valid command is sent.
USB Configuration
USB Type B Female Connector M12 5-pin Female Connector
(Data and Subnet16™ Power Supply)
PIN 4:
2 1
D- VDC
TX/RX+
3 4
D+ GND
PIN 3:
GND
Typical Layout
4 4
BCC07WR BCC07WR
BCC0E04 BCC0E04
BCC06ZF
BIS U-30X
7
3
6
8
Vdc GND
to DeviceNet
to Subnet16™
Master (Host)
+ Gateway Power Power Supply
HARDWARE REQUIREMENTS
The following components are required for a complete Subnet16™
RFID system:
•
One Subnet16™ DeviceNet Gateway Interface Module
•
One ControlLogix PLC or other DeviceNet-capable host
•
One to 16 processors ( BIS M-41x, BIS M-62x or BIS U-62x-
Series Processors - RS485 models)
•
Adequate length cabling, connectors and terminators
GREEN: Gateway is
•
A suitable power supply capable of providing sufficient power
FLASHING GREEN:
to the Gateway via DeviceNet network cabling
•
A suitable power supply capable of providing sufficient power
to the RFID controllers via Subnet16™ network cabling
•
Balluff RFID data carrier or labels: BIS M-1xx or BIS U-1xx
RED: Unrecoverable fault
INSTALLATION GUIDELINES
•
Do not route cables near unshielded cables or near wiring carrying
configuration error has high voltage or high current. Cross cables at perpendicular
intersections and avoid routing cables near motors and solenoids.
•
Review the power requirements of your RFID network and provide
a suitable power supply.
•
Avoid mounting the controller near sources of EMI (electro-
magnetic interference) or near devices that generate high ESD
(electro-static discharge) levels. Always use adequate ESD
prevention measures to dissipate potentially high voltages.
Subnet16™ •
If electrical interference is encountered (as indicated by a
significant reduction in read/write performance), relocate the
controller to an area free from potential sources of interference.
•
Perform a test phase by constructing a small scale, independent
PIN 5:
TX/RX-
network that includes only the essential devices required to test
your RFID application (use Balluff approved Subnet16™ cables
and accessories).
PIN 1:
SIGNAL
GND
INSTALLATION
PIN 2:
The numbered steps in the following procedure are also indicated in
VDC
the Subnet16™ network example layout shown in the figure.
1. Preliminary Notes: Read this document in its entirety and note
the Installation Guidelines above.
2. Mounting: Mount the Gateway to your chosen location using two
M5 (#10) screws, lock washers and nuts. The Gateway may be
mounted in any orientation, but should be aligned in such a
4 5
BCC07WR manner that the LED indicators can be seen during operation.
3. Gateway Connection: Attach one end of a 5-pin, male-to-male,
BCC0E04
M12, ThinNet drop cable ( P/N: BCC0ET4 ) to the 5-pin, female,
M12 connector on the Gateway. Connect the other end of this 5-
pin, male-to-male, M12, ThinNet drop cable to the 5-pin, female,
BIS U-30X
M12 connector on a ThinNet to ThinNet Drop-T Connector (as
per your network and RFID application requirements).
6 4. Trunk Wiring: Attach one end of a male-to-female trunk cable to
each mating connector on the Drop-T Connector. Continue
connecting trunk cables and Drop-T connectors as needed.
Note: trunk length should not exceed 300 m for ThickNet and 20 m
for ThinNet.
5. Termination Resistors: For ThinNet Networks: Connect a
Terminating Resistor ( P/N: BCC9MR, male) to the first and last
Drop-T Connector on the trunk line.
(over)