Broil King PSCB1-3 Owner's Manual

Pr emium grills cart with door

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Page 1

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Summary of Contents for Broil King PSCB1-3

  • Page 1 P R E M I U M G R ILL S PSCB1-3 ’ etain Wner anual for uture eferenCe Page 1...
  • Page 2 IMPORTANT INFORMATION IMPORTANT his manual should be read thoroughly by the installer and by anyone who will use or maintain the grill. Installer - Write the model number, serial number, and date of installation in the manual. If available, attach a copy of the receipt. Leave this manual with the grill owner. Grill Owner - Read and retain this manual.
  • Page 3 Thank you for purchasing a Broilmaster Grill Accessory. Broilmaster takes pride in its reputation as the The Most Durable Grill Known to Man. From its thick aluminum casting to its massive cooking grids, your Broilmaster is built to last. In fact we still make replacement parts for Broilmaster grills built more than 30 years ago.
  • Page 4: Table Of Contents

    TABLE OF CONTENTS You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your Broilmaster Grill Accessory. ASSEMBLY INSTRUCTIONS .....................5 IMPORTANT INFORMATION .....................6 PSCB1 CART ASSEMBLY ....................7-21 CART PARTS DIAGRAM ......................7 CART HARDWARE PACK - B102003 ..................
  • Page 5: Assembly Instructions

    ASSEMBLY INSTRUCTIONS Before You Begin Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your Broilmaster dealer before beginning assembly. All Broilmaster grills require some assembly. For the best results, follow the step-by-step instructions. For natural gas grills and for permanently mounted LP grills, have your gas supplier run service to the desired location first.
  • Page 6: Important Information

    IMPORTANT INFORMATION Grill Location your Broilmaster dealer.) This grill is designed for outdoor use only. CAUTION Never operate your grill in any building, garage, or other he grill and its individual shutoff valve must be discon- enclosed area. Never operate your grill in a recreational vehicle nected from the gas supply piping system during any or boat.
  • Page 7: Pscb1 Cart Assembly

    PSCB1 CART ASSEMBLY CART PARTS DIAGRAM B101714 (1) REAR PANEL B101752 (2) STIFFENER BRACKET B101752 (1) IGNITOR HEAT SHIELD B101771 (2) STABILIZING BRACKET B101709 (1) B101760 (1) HEAT SHIELD TANK RETAINER BRACKET B101786 (1) HINGE ASSEMBLY B101761 (1) MAGNET BB101772(1) LEFT PANEL B101691 (1) RIGHT PANEL...
  • Page 8: Cart Hardware Pack - B102003

    CART HARDWARE PACK - B102003 PHILLIPS PAN HEAD SCREW, PHILLIPS PAN HEAD SCREW, PHILLIPS TRUSS HEAD SS,1/4-20 X 3/4 SS,1/4-20 X 1-1/4 SCREW B072217 B100113 SS,10-24 X 3/8 (23) B100130 DOOR SPACER HEX NUT, KEPS NUT, WING NUT, B101758 SS,10-24 1/4-20 SS,1/4-20 B076331...
  • Page 9: Patio Mount Cart Only

    PATIO MOUNT CART ONLY SELF-DRILLING HEX HEAD SCREW, 10-24 X 1/2 R2737 (16 ALREADY INSTALLED) 5/16” Patio Mounting Start here. If not hard mounting cart to deck skip to page 11. Place the Base Assembly on the work surface with casters facing up. Remove the four screws securing each caster and retain for possible future use.
  • Page 10: Patio Mount Cart Only

    PATIO MOUNT CART ONLY Use three deck screws of at least 2-1/2 inches (Not Included) in length to fasten Base Assembly to deck. The screws used should protrude at least 3/4 inch into the deck. Page 10 B102237-0-0714...
  • Page 11: Cart Walls Assembly

    CART WALLS ASSEMBLY PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (3) HEX NUT, SS, 1/4-20 B076331(3) 3/8”,7/16” PHILLIPS TRUSS HEAD SCREW, SS,10-24 X 3/8 B100130 (1) KEPS NUT, SS, 10-24 B073967(1) Clip installed in upper left corner is used to route gas line. LOCK WASHER, 1/4 ID X 1/2 OD B076333 (3)
  • Page 12: Attach Walls To Base

    ATTACH WALLS TO BASE PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (6) LOCK WASHER, 1/4 ID X 1/2 OD B076333 (6) Install all six Screws before tightening. After tightening the Base Assembly screws, tighten the nuts and screws from previous step. Page 12 B102237-0-0714...
  • Page 13: Install Stabilizing Bracket

    INSTALL STABILIZING BRACKET PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (6) HEX NUT, SS, 1/4-20 B076331(4) 7/16” LOCK WASHER, 1/4 ID X 1/2 OD B076333 (4) Secure the Stabilizing Bracket to Cart Assembly. Do Not Tighten. Do Not Tighten B102237-0-0714 Page 13...
  • Page 14: Install Ignitor Shield

    INSTALL IGNITOR SHIELD PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (2) HEX NUT, SS, 1/4-20 B076331(2) 7/16” SNAP BUSHING, STAR R882(1) LOCK WASHER, 1/4 ID X 1/2 OD B076333(2) Page 14 B102237-0-0714...
  • Page 15: Install Stiffener Brackets

    INSTALL STIFFENER BRACKETS PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (4) HEX NUT, SS, 1/4-20 B076331(4) 7/16” LOCK WASHER, 1/4 ID X 1/2 OD B076333 (4) Place Stiffener Brackets under the ledges of the Stabilizing Bracket and Rear Panel. CART FRONT B102237-0-0714 Page 15...
  • Page 16: Secure Left And Right Panels To Rear Panel

    SECURE LEFT AND RIGHT PANELS TO REAR PANEL PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (2) HEX NUT, SS, 1/4-20 B076331(2) 7/16” LOCK WASHER, 1/4 ID X 1/2 OD B076333(2) Page 16 B102237-0-0714...
  • Page 17: Install Door

    INSTALL DOOR DOOR MAGNET, B101761 (1) DOOR SPACER B101758 (1) PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (2) (FROM PREVIOUS STEP) Place Peg on Hinge Assembly into the hole on the top left of Snap Magnet into the Door. Slide the tab on the the hole provided Hinge Assembly into the slot in the Right Panel...
  • Page 18: Attach Bottom Casting To Cart

    ATTACH BOTTOM CASTING TO CART PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 1-1/4 B100113 (4) FLAT WASHER, SS,1/4 ID X 5/8 OD B076332 (4) Page 18 B102237-0-0714...
  • Page 19: Heat Shield Placement

    HEAT SHIELD PLACEMENT SELF-DRILLING PHILLIPS PAN HEAD SCREW, SS, 10-16 X 1/2 R4059 (4) Break out this rectangle if KNURL NUT the Cart is to be used with a Q3X Series Grill. Slide Heat Shield over the knurl nut on the Left Panel.
  • Page 20: Attach Hose & Coupling

    ATTACH HOSE & COUPLING 3/4” The included Flex Hose and Coupler must be used with PSCB carts. VALVE FLEX HOSE Attach the included flex hose to the fitting on the Burner Control Valve mounted on the Control Panel. Attach the included coupler and your Regulator Hose (LP) or Supply Line COUPLING (LP or Natural) to the flex hose...
  • Page 21: Tank Retainer And Grease Drip Tray Installation

    TANK RETAINER AND GREASE DRIP TRAY INSTALLATION PHILLIPS PAN HEAD SCREW SS,1/4-20 X 1-1/4 B100113 (1) WING NUT, 1/4-20 R1123 (1) LOCK WASHER, 1/4 ID X 1/2 OD B076333(1) Grease Drip Tray must be emptied periodically. B102237-0-0714 Page 21...
  • Page 22: Grill Maintenance History

    GRILL MAINTENANCE HISTORY Date Maintenance Performed Page 22 B102237-0-0714...
  • Page 23: Master Parts Distributor List

    MASTER PARTS DISTRIBUTOR LIST To order parts under warranty, please contact your local Broilmaster dealer. See the dealer locator at www.broilmaster.com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem.
  • Page 24 PR EM IU M GR ILL S BROILMASTER A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 .broilmaster.com isit our web site at www If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer.

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