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O PE RA TI NG AN D M AI NT EN AN C E
I NS TR UC TI O NS
S E L F - P R O P E L L E D L I F T
HA 20PX - HA 26PX
242 031 6110 - E 10.02
GB
I S O 9 0 0 1
ARTICULEES
MATS
TELESCOPIQUES
CISEAUX
TRACTEES
L ' A C C E S
A
L ' E S P A C E
PINGUELY HAULOTTE • LA PERONNIERE - BP 9 - 42152 L'HORME • Tél. +33 (0) 4 77 29 24 24 • Fax SAV +33 (0) 4 77 31 28 11
email haulotte@haulotte.com • Web www.haulotte.com
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Summary of Contents for Pinguely-Haulotte HA20PX
- Page 1 O PE RA TI NG AN D M AI NT EN AN C E I NS TR UC TI O NS S E L F - P R O P E L L E D L I F T HA 20PX - HA 26PX 242 031 6110 - E 10.02 I S O 9 0 0 1 ARTICULEES...
- Page 3 Operating and maintenance instructions GENERAL You have just taken delivery of your mobile elevating work platform It will give you complete satisfaction if you follow the operating and maintenance instructions exactly. The purpose of this instruction manual is to help you in this. We stress the importance: •...
- Page 4 Operating and maintenance instructions...
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Page 5: Table Of Contents
Operation and Maintenance - HA20PX - HA26PX CONTENTS GENERAL RECOMMENDATIONS - SAFETY ............1 1.1 - GENERAL WARNING ....................1 1.1.1 - Manual ............................. 1 1.1.2 - Labels ............................1 1.1.3 - Safety............................1 1.2 - GENERAL SAFETY INSTRUCTIONS................. 2 1.2.1 - Operators .......................... - Page 6 Operation and Maintenance - HA20PX - HA26PX 2.4.1 - HA 20PX technical characteristics ..................11 2.4.2 - HA 26PX technical characteristics..................12 2.5 - OVERALL DIMENSIONS...................13 2.5.1 - HA 20PX overall dimensions....................13 2.5.2 - HA 26PX overall dimensions....................14 2.6 -...
- Page 7 Operation and Maintenance - HA20PX - HA26PX 3.2.7 - Reach limitation (HA 26PX) ....................25 3.3 - EMERGENCY ASSISTANCE AND RESCUE ............25 3.3.1 - Rescue........................... 25 3.3.2 - Emergency assistance......................25 3.3.3 - Manual emergency assistance system .................. 26 USING THE MACHINE ....................
- Page 8 Operation and Maintenance - HA20PX - HA26PX 4.5.3 - Uncoupling ..........................43 MAINTENANCE......................45 5.1 - GENERAL RECOMMENDATIONS................45 5.2 - MAINTENANCE SCHEDULE ..................46 5.2.1 - Consumables ......................... 46 5.2.2 - Maintenance diagram......................47 5.3 - OPERATIONS......................48 5.3.1 - Summary table ........................
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Page 9: General Recommendations - Safety
Operating and maintenance instructions GENERAL RECOMMENDATIONS - SAFETY 1.1 - GENERAL WARNING 1.1.1 - Manual This manual is designed to familiarise the operator with HAULOTTE self- propelled platforms in order to ensure efficient and safe use. However, it cannot replace the basic training required by any user of site equipment. The site manager is bound to inform the operators of the instructions contained in the manual. -
Page 10: General Safety Instructions
Operating and maintenance instructions 1.2 - GENERAL SAFETY INSTRUCTIONS 1.2.1 - Operators Operators must be aged over 18, and hold an operating permit issued by their employer after undergoing a medical check and a practical test that prove they are apt to operate the machine. Caution ! Only trained operators can use There must always be at least two operators present, so that one can... - Page 11 Operating and maintenance instructions To reduce the risks of serious falls, operators must respect the following instructions: • Hold the guardrail firmly when lifting or driving the platform. • Remove any traces of oil or grease from the platform steps, floor or guardrails.
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Page 12: Residual Risks
Operating and maintenance instructions 1.3 - RESIDUAL RISKS 1.3.1 - Risks of jerky movements and tipping over Caution ! The direction of travel can be Risks of jerky movement and tipping over are high in the following reversed after a 180° turntable situations: rotation. -
Page 13: Inspections
Operating and maintenance instructions 1.4 - INSPECTIONS Comply with the national regulations in force in the country of machine use. For FRANCE: Order dated 9 June 1993 + circular DRT 93 dated 22 September 1993 which specify: 1.4.1 - Periodic inspections The machine must be inspected every 6 months in order to detect any defects liable to cause an accident. -
Page 14: Repairs And Adjustments
PINGUELY-HAULOTTE unauthorised. The manufacturer cannot be held responsible if non-original parts are used or if the work specified above is not performed by PINGUELY-HAULOTTE- approved personnel. 1.6 - VERIFICATIONS WHEN RETURNING TO SERVICE To be performed after: • extensive disassembly-reassembly operation, •... -
Page 15: Presentation
Operation and Maintenance - HA20PX - HA26PX PRESENTATION HA 20PX and HA 26PX self-propelled lifts are designed for any high work within the limit of their characteristics (see Chapter 2.4, page 11) and complying with all the safety instructions particular to the machine and to the locations where it is used. -
Page 16: Main Components
Operation and Maintenance - HA20PX - HA26PX 2.2 - MAIN COMPONENTS 01 - Rolling chassis 14 - Hydraulic travel motors and reducer 02 - Front steered and drive wheels 15 - Hydraulic travel motors and reducer 03 - Rear steered and drive wheels... -
Page 17: Work Area
Operation and Maintenance - HA20PX - HA26PX 2.3 - WORK AREA 2.3.1 - Work area, HA 20P -4 -3 -2... -
Page 18: Work Area, Ha 26P
Operation and Maintenance - HA20PX - HA26PX 2.3.2 - Work area, HA 26P... -
Page 19: Technical Characteristics
Operation and Maintenance - HA20PX - HA26PX 2.4 - TECHNICAL CHARACTERISTICS 2.4.1 - HA 20PX technical characteristics DESIGNATIONS HA 20PX Load 250 kg, including 2 peoples Maximum lateral manual force 40 kg Max. wind speed 60 km/h Floor height 18,65 m... -
Page 20: Ha 26Px Technical Characteristics
Operation and Maintenance - HA20PX - HA26PX 2.4.2 - HA 26PX technical characteristics. DESIGNATIONS HA 26PX Load 230 kg, including 2 peoples Maximum lateral manual force 40 kg Max. wind speed 45 km/k Floor height 24,00 m Working height 26,00 m... -
Page 21: Overall Dimensions
Operation and Maintenance - HA20PX - HA26PX 2.5 - OVERALL DIMENSIONS 2.5.1 - HA 20PX overall dimensions 6754 2600 1070 3710 8925 1950 2380... -
Page 22: Ha 26Px Overall Dimensions
Operation and Maintenance - HA20PX - HA26PX 2.5.2 - HA 26PX overall dimensions 11890 9570 2600 3710 1990 2345... -
Page 23: Labels
Operation and Maintenance - HA20PX - HA26PX 2.6 - LABELS 2.6.1 - Common «yellow» labels a 2.6.2 - Common «orange» labels... -
Page 24: Common «Red» Labels
Operation and Maintenance - HA20PX - HA26PX 2.6.3 - Common «red» labels Composant spÈcifique ‡ cette machine. NE PAS INTERCHANGER. Component specific to this machine. DO NOT INTERCHANGE. Komponenten nur f¸r diese maschine geeignet. BITTE AUF EINE ANDERE MASCHINE NIGHT MONTIEREN. N∞ MACHINE - MASCHINE N∞ 7814 518... -
Page 25: Other Common Labels
Operation and Maintenance - HA20PX - HA26PX 2.6.4 - Other common labels 7814-393 7814-394... -
Page 26: Labels Specific To Models
Operation and Maintenance - HA20PX - HA26PX 2.6.5 - Labels specific to models 2.6.5.1 -For HA20PX machine 2.6.5.2 -For HA26PX machine 3˚ 7814 647 2.6.6 - Labels specific to Holand 7814 573 a... -
Page 27: Labels Specific To Australia
Operation and Maintenance - HA20PX - HA26PX 2.6.7 - Labels specific to Australia DANGER BEWARE OF OVERHEAD ELECTRICAL HAZARDS REGULATION 133A of the CONSTRUCTION SAFETY ACT 1912 REQUIRES a. Minimum approach of an appliance 3 m for voltages up to 132,000 to live electrical apparatus. 6 m for voltages above 132,000 and up to 330,000 b. Inspection of the work site for 8 m for voltages above 330,000 electrical hazards before commencing to use the appliance. c. Constant vigilance and an observer required whilst working or travelling the appliance in the vicinity of live electrical apparatus. 2.6.8 - Option : organic hydraulic oil... -
Page 28: Built-In Generator In Option
Operation and Maintenance - HA20PX - HA26PX 2.6.9 - Built-in generator in option... -
Page 29: References Of The Machine's Labels
Operation and Maintenance - HA20PX - HA26PX 2.6.10 -References of the machine's labels Item Code Designation 30 7814 3570 Greasing of the rotation ring 30 7814 3530 Before slewing, remove the rod 30 7814 3640 Do not climb onto the hood... -
Page 30: Labels Positioning
Operation and Maintenance - HA20PX - HA26PX 2.6.11 -Labels positioning... -
Page 31: Operating Principle
Operation and Maintenance - HA20PX - HA26PX OPERATING PRINCIPLE 3.1 - HYDRAULIC CIRCUIT All the machine's movements are performed by the hydraulic power supplied by an open-circuit self-regulating piston pump, equipped with a «LOAD SENSING» compensator. 3.1.1 - Travel, slewing, arm lifting and boom raising movements Carried out in pressure-compensated proportional distribution. -
Page 32: Electrical Circuit
Operation and Maintenance - HA20PX - HA26PX 3.2 - ELECTRICAL CIRCUIT 3.2.1 - General The electrical energy used for the controls and heat engine starting is supplied by a 12-volt battery. For the purpose of not enabling the machine to be used beyond its possibilities, safety devices are provided to protect the personnel and the machine.They immobilise the machine or neutralise the movements. -
Page 33: Hour Counter
Operation and Maintenance - HA20PX - HA26PX 3.2.6 - Hour counter An hour counter indicates how long the heat engine has been operating. 3.2.7 - Reach limitation (HA 26PX) When the boom's angle is less than 55°, telescoping is limited. The maximum reach is then 13.2 m. -
Page 34: Manual Emergency Assistance System
Operation and Maintenance - HA20PX - HA26PX 3.3.3 - Manual emergency assistance system If the diesel engine is working, and in case of breakdown not allowing the use of arm lifting, boom raising, turret slewing, pendular, basket rotation, compensation of turret and platform panels, it is possible to perform these movements using the mechanical levers, and pushing the manual control of the solenoid valve situated at the top on the general distribution block. - Page 35 Operation and Maintenance - HA20PX - HA26PX Photo 1 Manual emergency system • Manual emergency system for turntable orientation: Instructions: - Take hold of the lever (Ref 6, Photo 1, page 27). - Position the lever on the distributing valve (Ref 4, Photo 1, page 27).
- Page 36 Operation and Maintenance - HA20PX - HA26PX Photo 2 Distribution unit on / off - Jib - Basket rotation - Compensation • Manual emergency system for the jib: Instructions: - Take hold of the lever (Ref 6, Photo 1, page 27).
- Page 37 Operation and Maintenance - HA20PX - HA26PX Photo 3 Distribution unit on/off - Telescoping • Manual emergency system for telescoping: Instructions: - Take hold of the lever (Ref 6, Photo 1, page 26). - Position the lever on the distributing valve (Ref 1, Photo 1, page 27).
- Page 38 Operation and Maintenance - HA20PX - HA26PX...
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Page 39: Using The Machine
Operation and Maintenance - HA20PX - HA26PX USING THE MACHINE 4.1 - OPERATING SAFETY DEVICES For the purpose of not enabling the machine to be used beyond its possibilities, safety devices are provided to protect the personnel and the machine. -
Page 40: Offloading - Loading - Movement - Precautions
Operation and Maintenance - HA20PX - HA26PX 4.2 - OFFLOADING - LOADING - MOVEMENT - PRECAUTIONS Caution! When transporting the machine, it is compulsory to lock the turret by means of locking rod situated under the turret (Photo 10, page 38). -
Page 41: Offloading With Ramps
Operation and Maintenance - HA20PX - HA26PX 4.2.2 - Offloading with ramps Precautions : make sure that the ramps can support the load and that adherence is sufficient to avoid any risk of slipping during the operation and that they are correctly fixed. -
Page 42: Travel
Operation and Maintenance - HA20PX - HA26PX 4.2.4 - Travel Caution! It is forbidden to travel on the public • Comply carefully with the traffic instructions or regulations where the highway. machine is travelling. • On uneven ground, do a prior reconnaissance of the route before be- ginning high work. -
Page 43: Operations Before First Putting Into Service
Operation and Maintenance - HA20PX - HA26PX 4.3 - OPERATIONS BEFORE FIRST PUTTING INTO SERVICE REMINDER:Before any operation, familiarise yourself with the machine by referring to this manual, the engine's manual, and the instructions on the various plates. 4.3.1 - Familiarisation with the control stations IMPORTANT : before each machine operation or after a period of inactivity, consult the starting operations (Chapter 5.3, page 48) in... -
Page 44: Platform» Control Post
Operation and Maintenance - HA20PX - HA26PX Caution! When using a pressure washer, do 4.3.1.2 -«Platform» control post not aim the jet directly at the electrical equipment cabinets and boxes. Photo 6 Platform control panel 1. Boom lifting and slewing manipulator 7. -
Page 45: Checks Before Using The Machine
Operation and Maintenance - HA20PX - HA26PX 4.3.2 - Checks before using the machine 4.3.2.1 -Movement zone • Make sure that the machine is on flat and stable ground which can support the weight of the machine (see Chapter 2.4, page 11 - Ground pressure). - Page 46 Operation and Maintenance - HA20PX - HA26PX • Check the operation of the tilt monitoring box (item 19, Photo 5, page 35) by inclining the support plate. Beyond an angle of 5° it must give an audible signal. Photo 8 Engine...
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Page 47: Built-In Generator (Option)
Operation and Maintenance - HA20PX - HA26PX 4.3.3 - Built-in generator (option) Caution! Do not expose the built-in The built-in generator enables voltage supply (220V or 110V depending on generator to direct contact with a jet the option chosen) in the platform to enable connection of a tool, with of water or a high pressure cleaner maximum power 3.3 KW. -
Page 48: Putting Into Service
Operation and Maintenance - HA20PX - HA26PX 4.4 - PUTTING INTO SERVICE Caution! Putting into service must begin only REMINDER:The main operating post is in the platform. when all the operations in the previous chapter have been scrupulously carried out. -
Page 49: Operations From The Platform
Operation and Maintenance - HA20PX - HA26PX 4.4.2 - Operations from the platform (Photo 6‚ page 36) • Get into the basket, complying with the maximum load instructions, and if necessary distributing the load over the whole platform. Caution! MAXIMUM LOAD:... -
Page 50: Emergency And Back-Up Operations
Operation and Maintenance - HA20PX - HA26PX 4.5 - EMERGENCY AND BACK-UP OPERATIONS 4.5.1 - Emergency assistance with the stand-by electropump unit There is a means for carrying out the movements when the main power supply is working badly. This is an electropump unit powered by the starting battery. -
Page 51: Uncoupling
Operation and Maintenance - HA20PX - HA26PX 4.5.3 - Uncoupling Photo 14 Cap Photo 15 Grooved central pin It is possible to uncouple the reducers of the 2 wheels in 4x2x4 and 4 wheels in 4x4x4 so as to be able to tow the machine. - Page 52 Operation and Maintenance - HA20PX - HA26PX...
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Page 53: Maintenance
Operation and Maintenance - HA20PX - HA26PX MAINTENANCE 5.1 - GENERAL RECOMMENDATIONS The maintenance operations indicated in this manual are given for normal conditions of use. In difficult conditions: extreme temperatures, high humidity, polluting atmosphere, high altitude, etc., some operations must be carried out more frequently and special precautions must be taken. -
Page 54: Maintenance Schedule
Operation and Maintenance - HA20PX - HA26PX 5.2 - MAINTENANCE SCHEDULE The schedule on the next page indicates the intervals, the maintenance points (parts) and the ingredients to be used. • The mark in the symbol indicates the maintenance point depending on the interval. -
Page 55: Maintenance Diagram
Operation and Maintenance - HA20PX - HA26PX 5.2.2 - Maintenance diagram HOURS 1 000 2 000 1 000 2 000... -
Page 56: Operations
Operation and Maintenance - HA20PX - HA26PX 5.3 - OPERATIONS 5.3.1 - Summary table INTERVALS OPERATIONS ITEMS Each day or before • Check the following levels: each putting into - engine oil service - hydraulic oil - diesel - electric batteries •... -
Page 57: Procedure
Operation and Maintenance - HA20PX - HA26PX 5.3.2 - Procedure Caution! For filling and lubrication, use only NOTE : Collect the drained oils so as not to pollute the environment. the lubricants recommended in the table of Chapter 5.2, page 46 5.3.2.1 -Hydraulic oil filter :... -
Page 58: List Of Consumables
Operation and Maintenance - HA20PX - HA26PX 5.3.3 - List of consumables • Hydraulic filter cartridge • Air filter element • Diesel pre-filter • Diesel filter • Engine oil filter... -
Page 59: Operating Faults
Operation and Maintenance - HA20PX - HA26PX OPERATING FAULTS REMINDER:Complying with the machine's operating and maintenance instructions will prevent the majority of faults. However, some may occur and, before doing any work, it is essential to look in the following table (see chapter 6, page 41) to see if they are listed in it. - Page 60 Operation and Maintenance - HA20PX - HA26PX FAULT PROBABLE CAUSES REMEDIES No high speed • Platform slightly deployed • Lower the arms and the boom completely No direction movement • Lack of hydraulic oil • Top up • «Dead man's» safety device not •...
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Page 61: Safety System
Operation and Maintenance - HA20PX - HA26PX SAFETY SYSTEM 7.1 - FUNCTIONS OF THE TURRET CABINET FUSES AND RELAYS (see Chapter 8, page 55) Heat engine starting Heat engine stopping Acceleration of movements (electromotor) Mains supply Electropump contactor FU1–10 A Engine stop circuit fuse FU3–80 A... - Page 62 Operation and Maintenance - HA20PX - HA26PX...
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Page 63: Electrical Diagram
Operation and Maintenance - HA20PX - HA26PX ELECTRICAL DIAGRAM 8.1 - E 448 DIAGRAM - SHEET 01/05... -
Page 64: E 448 Diagram - Sheet 02/05
Operation and Maintenance - HA20PX - HA26PX 8.2 - E 448 DIAGRAM - SHEET 02/05... -
Page 65: E 448 Diagram - Sheet 03/05
Operation and Maintenance - HA20PX - HA26PX 8.3 - E 448 DIAGRAM - SHEET 03/05... -
Page 66: E 448 Diagram - Sheet 04/05
Operation and Maintenance - HA20PX - HA26PX 8.4 - E 448 DIAGRAM - SHEET 04/05... -
Page 67: E 448 Diagram - Sheet 05/05
Operation and Maintenance - HA20PX - HA26PX 8.5 - E 448 DIAGRAM - SHEET 05/05... -
Page 68: Nomenclature
Operation and Maintenance - HA20PX - HA26PX 8.6 - NOMENCLATURE ITEM FOLIO-COL DESIGNATION 02 -7 Mushroom-headed button 02 -7 Mushroom-headed button 03 -17 Turret starting switch 03 -18 Platform starting switch 03 -19 Warning switch 02 -10 Post selection key switch... - Page 69 Operation and Maintenance - HA20PX - HA26PX ITEM FOLIO-COL DESIGNATION 05 -7 4x2 travel control solenoid valve 04 -6 4x2 differential lock control solenoid valve YV14 04 -2 Telescoping control solenoid valve YV15 03 -6 Compensation control solenoid valve YV18...
- Page 70 Operation and Maintenance - HA20PX - HA26PX...
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Page 71: Hydraulic Diagrams
Operation and Maintenance - HA20PX - HA26PX HYDRAULIC DIAGRAMS 9.1 - HA 20PX / HA 26PX DIAGRAM - REFERENCE B15390... -
Page 72: Nomenclature, B15390 Diagram
Operation and Maintenance - HA20PX - HA26PX 9.2 - NOMENCLATURE, B15390 DIAGRAM ITEM DESIGNATION Left front engine Right front engine Left rear engine Right rear engine Turret slewing Arm lifting Boom raising Telescoping Pendular arm Platform rotation Compensation Front axle...
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