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Summary of Contents for MetalMaster MG-440
- Page 1 Page 1 Instructions Manual for MG-440 (S924A) 07/02/2018 MECHANICAL GUILLOTINE OPERATION MANUAL Models. MG-440, MG-840 Edition No : MGG-1 Date of Issue : 10/2016...
- Page 2 Page 2 Instructions Manual for MG-440 (S924A) 07/02/2018 OPERATION MANUAL MACHINE DETAILS MACHINE MECHANICAL GUILLOTINE MODEL NO. SERIAL NO. DATE OF MANF. Distributed by www.machineryhouse.co.nz Note: This manual is only for your reference. Owing to the continuous improvement of the machine, changes may be made at any time without obligation or notice.
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Page 3: Table Of Contents
Page 3 Instructions Manual for MG-440 (S924A) 07/02/2018 OPERATION MANUAL C O N T E N T S: 1. GENERAL MACHINE INFORMATION 1.1 Specifications..............4 1.2 Standard Equipment.............4 1.3 Overall Drawings............5 2. IMPORTANT INFORMATION 2.1 Safety Requirements............6 2.2 Features of the Machine..........8 2.3 Lifting Instructions............9... -
Page 4: Specifications
Page 4 Instructions Manual for MG-440 (S924A) 07/02/2018 OPERATION MANUAL 1.1 SPECIFICATIONS: Machine Type MG-440 MG-840 Shearing Length (mm) 1300 2500 Material Capacity Mild Steel (mm) Material Capacity Stainless Steel (mm) Shear Angle (degree) Back Gauge Range (mm) Back Gauge Type Rack &... -
Page 5: Overall Drawings
Page 5 Instructions Manual for MG-440 (S924A) 07/02/2018 OPERATION MANUAL 1.3 OVERALL DRAWING... -
Page 6: Safety Requirements
Page 6 Instructions Manual for MG-440 (S924A) 07/02/2018 OPERATION MANUAL 2.1 SAFETY REQUIREMENTS DO NOT use this machine unless a Qualified person has instructed you in its safe use and opera- tion of the machine. The most common metal guillotine injuries are crushed or amputated fingers. - Page 7 Page 7 Instructions Manual for MG-440 (S924A) 07/02/2018 OPERATION MANUAL SAFETY CHECKS BEFORE OPERATING q Ensure fixed guards are in place to prevent hands or other parts of the body from entering the trapping space. q Guards or safety devices must never be removed or adjusted, except by an authorized person for maintenance purposes.
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Page 8: Features Of The Machine
Page 8 Instructions Manual for MG-440 (S924A) 07/02/2018 OPERATION MANUAL 2.2. FEATURES OF THE MACHINE: The electrical circuits of your machine are designed to allow operation with maximum safety. The following precautions are available on the ma- chine for enhanced safety. -
Page 9: Lifting Instructions
When the slings are at a 90° angle then each sling will have a weight equal to 75% of the load on each sling. (Fig 2.2) Note! Metalmaster recommend not to exceed 90° angle Fig 2.1. Fig. 2.3 Lifting Points When lifting the machine use only certified lifting slings Ensure that when lifting, the machine does not tip over. -
Page 10: Installation
Page 10 Instructions Manual for MG-440 (S924A) 07/02/2018 OPERATION MANUAL 3. INSTALLATION The machine is delivered in a complete assembled execution. It must be leveled and firmly sta- tioned on the floor where it is to be used, according to the Installation Diagram attached. Indoor installation and a dry working environment without danger of fire and explosion is necessary. -
Page 11: Machine Leveling
Metal Plate Fig. 3.1 3.3 Checking The Power Supply METALMASTER machines are supplied wired ready to run. Check the specification plate on the machine to confirm the correct voltage of the power supply. Check the rotation of the motor is correct. -
Page 12: Attaching The Accessories
Page 12 Instructions Manual for MG-440 (S924A) 07/02/2018 OPERATION MANUAL 3.4 ATTACHING THE ACCESSORIES. q Bolt the support arms onto the feed table. Ensure they are level and square to the table. (Fig 3.2) Fig. 3.2 Fig. 3.3 q Place the squaring stops Fig 3.3 into position on the table top, securing into place with the bolts supplied. -
Page 13: Commissioning
Page 13 Instructions Manual for MG-440 (S924A) 07/02/2018 OPERATION MANUAL 4. COMMISSIONING 4.1. PREPARATION OF THE MACHINE. q Remove all wrapping and packing grease from the machine. q Check the machine for loose bolts. Tighten as required. q Check the top return position is correct. - Page 14 Page 14 Instructions Manual for MG-440 (S924A) 07/02/2018 OPERATION MANUAL 4.2 OMROM E3Z SAFETY SENSOR ALIGNMENT. CONT. Identifying Sensors Sender The sender has one red light on top of the unit and one red light at the front. These two lights will be on at all the times while the machine has power.
- Page 15 Page 15 Instructions Manual for MG-440 (S924A) 07/02/2018 OPERATION MANUAL 4.2 OMROM E3Z SAFETY SENSOR ALIGNMENT. CONT. Alignment of Senders & Receivers Ensure that the machine is level and all four leveling jacking bolts are correctly adjusted. Check the rear guards are bolted tight and adjust the stabilizing feet to ground level to support the guards.
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Page 16: Manual Back Gauge
Page 16 Instructions Manual for MG-440 (S924A) 07/02/2018 OPERATION MANUAL 4.3 MANUAL BACK GAUGE. The back gauge consists of a left and right hand shafts fitted with a rack and pinion. Mounted on each shaft is a sliding block that slides along the rack shaft carrying the back gauge. -
Page 17: Operation Instruction
Page 17 Instructions Manual for MG-440 (S924A) 07/02/2018 OPERATION MANUAL 5. OPERATION INSTRUCTIONS 5.1 PRE-OPERATIONAL SAFETY CHECK PRIOR TO OPERATING Before operating the machine the rear safety beam guard needs to A: Basic Control - Light on be checked. Below are the steps that need to be followed. -
Page 18: Startup
Page 18 Instructions Manual for MG-440 (S924A) 07/02/2018 OPERATION MANUAL 5.2 STARTUP Before starting the machine ensure that the manual has been read and understood. 1. Switch the isolating switch on (Fig 1.) The “Power On Light” (Fig.2) will be illuminated. -
Page 19: Adjusting Of The Blade Gap
Page 19 Instructions Manual for MG-440 (S924A) 07/02/2018 OPERATION MANUAL 5.3 ADJUSTING OF THE BLADE GAP Check the maximum cutting capacity of the guillotine.. This can be found on the specification plate on the ma- chine. The capacity listed is for Mild Steel. Stainless steel capacity can be found in the specification table in this manual. -
Page 20: Type And Frequency Of Inspections
Page 20 Instructions Manual for MG-440 (S924A) 07/02/2018 OPERATION MANUAL 6. MAINTENANCE 6.1 TYPE AND FREQUENCY OF INSPECTIONS Inspection Period Responsibility Lubrication of all grease points Daily Operator Lubrication of slideways Weekly Operator Guide surface of hold-down Daily Operator plate... -
Page 21: Lubrication Points
Page 21 Instructions Manual for MG-440 (S924A) 07/02/2018 OPERATION MANUAL 6.2 LUBRICATION POINTS Position Tools Lubrication Points Guide surface of hold Manually down plate Guide surface of the Oil Gun blade beam Back gauge gear Manually Back gauge rack Manually... -
Page 22: Brake Adjustment
Page 22 Instructions Manual for MG-440 (S924A) 07/02/2018 OPERATION MANUAL 6.3 BRAKE ADJUSTMENT The following procedure is for the adjustment of the motor brake. The air gap on the motor brake should be 0.3-0.4mm Step 1. Loosen the 3 bolts Step 2. -
Page 23: Calibrate Rapid Blade Adjustment Dial
Page 23 Instructions Manual for MG-440 (S924A) 07/02/2018 OPERATION MANUAL 6.4 CALIBRATE RAPID BLADE ADJUSTMENT DIAL. Set the blade gap to 0.2mm (Fig. 1) and then measure blade gap with feeler gauge. If incorrect re-adjust blade gap to measure 0.2mm with feeler gauge (Fig. 2) and then re-calibrate the gradu- ated dial ring to read 0.2mm. -
Page 24: Top Position Cam Adjustment
Page 24 Instructions Manual for MG-440 (S924A) 07/02/2018 OPERATION MANUAL 6.5 TOP POSITION CAM ADJUSTMENT Adjustment when the machine does not return to the top position: To check that the operation is correct, depress the pedal and allow the machine to cycle until it stops. If it doesn’t stop in the top position then adjustment needs to be made. -
Page 25: Electrical Diagram
Page 25 Instructions Manual for MG-440 (S924A) 07/02/2018 OPERATION MANUAL A. ELECTRICAL DIAGRAM... -
Page 26: Risk Assessment Sheets
Page 26 Instructions Manual for MG-440 (S924A) 07/02/2018 General Machinery Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Read the entire Manual before starting 14. Use correct amperage extension cords. machinery. Machinery may cause serious injury if Undersized extension cords overheat and lose not correctly used. - Page 27 Page 27 Instructions Manual for MG-440 (S924A) 07/02/2018 Power Operated Guillotine Safety Instructions Machinery House requires you to read this entire Manual before using this machine. 1. Maintenance. Make sure the Guillotine is turned relinquish control of the plant to. Tests include stop...
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