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A&C Green Energy Manuals
Wind Turbines
PowerMax+ 2000GT
Installation manual
A&C Green Energy PowerMax+ 2000GT Installation Manual
Grid-tie wind turbine
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Contents
Table of Contents
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Table of Contents
Table of Contents
Parts List
CMS Magnetics
CMS Magnetics
Installation Specifications (Guyed Tower)
Installation Specifications (Tapered Tower)
Connection of the Charger Controller
Electric Wiring
Maintenance
FAQ (Frequently Asked Questions)
Powermax+ PM2048 Hybrid Charge Controller
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INSTALLATION MANUAL
2000GT
Grid-Tie Wind Turbine
1108 Summit Avenue, Suite 8
Plano, TX 75074
866-WND-PWRD
www.acgreenenergy.com
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Summary of Contents for A&C Green Energy PowerMax+ 2000GT
Page 1
INSTALLATION MANUAL 2000GT Grid-Tie Wind Turbine 1108 Summit Avenue, Suite 8 Plano, TX 75074 866-WND-PWRD www.acgreenenergy.com...
Page 2: Table Of Contents
© CMS Magnetics 2007, 2008 CONTENTS Parts List Technical Specifications and Output Graphs Installation Specifications (Guyed Tower) Installation Specifications (Tapered Tower) Connection of the Charger Controller Connection of Storage Batteries Electric Wiring Maintenance FAQ (Frequently Asked Questions) PowerMax+ PM2048 Hybrid Charge Controller Confidential...
Page 3: Parts List
© CMS Magnetics 2007, 2008 Parts List *Please inspect all packaging crates; contact your PowerMax+ reseller if there is any damage or missing parts. Confidential...
Page 4: Cms Magnetics
© CMS Magnetics 2007, 2008 Technical Specifications Blade Number Startup Speed Cut-in Speed Rated Speed Survival Wind Speed (mph) Rated Voltage (VDC) Rated Power (W) 2000 Peak Power (W) 2500 Rotor Diameter (ft) 10.5 OUTPUT POWER 4000 3500 3000 2500 2000 1500 1000...
Page 5: Installation Specifications (Guyed Tower)
© CMS Magnetics 2007, 2008 Installation of a Guyed Tower Step 1: Choosing Your Installation Site Your PowerMax+ wind turbine should be erected as high and as far away from obstacles, such as buildings and trees, in order to reach the best wind possible. Obstacles create wind turbulence that can lessen the turbine efficiency and could even lead to generator damage. Soil quality should be taken into consideration.
Page 6
© CMS Magnetics 2007, 2008 Special attention should be paid to the following when laying out each base and anchor: • The two anchors should line up with the pin holes on the hinge. If a line is drawn between the two anchors, the line should go through the center of the two pin holes. •...
Page 7
© CMS Magnetics 2007, 2008 3. The anchors should have a 60° to 80° angle to the horizontal plane. Make sure the anchors are evenly distributed along the circle and they all have the same distance to the center base. All the connection rings should be on the same level. Step 3: Assembly the tower and wind turbine ...
Page 8
© CMS Magnetics 2007, 2008 2. Lay out the individual pole pieces in order of eventual assembly. 3. Insert the generator cables through the tower pieces, and pull the cables out of the main section of the tower. It is easier to feed the cables through each tower section before assembly, instead of trying to feed the cables through the entire length of the assembled tower.
Page 9
© CMS Magnetics 2007, 2008 9. Arrange the three blades on the hub, and then put on the press pad. Slide the screws into the holes and put on the nuts. Please make sure that the blade edge faces into the clockwise-rotating direction.
Page 10
© CMS Magnetics 2007, 2008 Note: It is recommended to use a torque wrench to tighten the blade nuts. This ensures an even amount of pressure across the blade and will prevent possible warping or rotor imbalance. Set the torque based on the followings table: System Torque 30NM+/-1...
Page 11: Installation Specifications (Tapered Tower)
© CMS Magnetics 2007, 2008 1. Drive the winch or tractor slowly so the tower will rise gradually, stopping every 15° to check the tension of the guy-wires on both sides. If you find the tension is not balanced, either too loose or too tight, please lower the tower slowly and adjust the length of the guy-wires accordingly.
Page 12
© CMS Magnetics 2007, 2008 Step 3: Assembly of the tower and the generator Please refer to the installation specification of guyed tower (step 3) Step 4: Lifting the tower While installing the tapered tower a professionally operated crane is needed. Non-working people and/or casual onlookers should be far away from the site when hoisting. Confidential...
Page 13: Connection Of The Charger Controller
© CMS Magnetics 2007, 2008 Step 5: Connect the cable to the upper end of the pole and lift gradually. Step 6: When the tower is at the upright position, align the holes on the tower flange to the holes on the base flange and tighten them. Connection of the Charger Controller IMPORTANT: Refer to Appendix One To prevent bodily injury or property damage, please follow these instructions precisely. With personal safety as a primary focus in design, this charge controller has been engineered to function properly and efficiently.
Page 14: Electric Wiring
© CMS Magnetics 2007, 2008 5. Charge Voltages for batteries (as shown in table 4) Electric Wiring 1. Off-grid electric wiring To ensure safety and easy maintenance, please install the switch and fuse according to the diagram. Check for output voltage consistency of the generator, battery and input of inverter.
Page 15: Maintenance
© CMS Magnetics 2007, 2008 Maintenance The wind generators may operate under harsh environments and extreme weather situations. Regular inspection and maintenance are necessary to keep the system operating efficiently. * Using heavy grease, coat the tail connection furling rod. Failed furling can cause your generator to overheat and cause permanent damage.
Page 16: Faq (Frequently Asked Questions)
© CMS Magnetics 2007, 2008 3-month maintenance schedule: 1. Check tensions of the guy-wire. Make sure the wires are evenly tightened. The wire should be neither too tight nor too loose. This check has to be done at the installation time and again one week later, to correct any stretching or climactic adjustment.
Page 17
© CMS Magnetics 2007, 2008 o Check if the generator output is short circuited. The generator won’t rotate when the generator is short circuited. Be sure to disconnect the batteries from the charge controller when you perform this checking. • How to lay down the generator? o 1.
Page 18: Powermax+ Pm2048 Hybrid Charge Controller
© CMS Magnetics 2007, 2008 PowerMax+ PM2048 Hybrid Charge Controller 1. Security IMPORTANT: To prevent bodily injury or property damage, please follow these instructions precisely. With personal safety as a primary focus in design, this charge controller has been engineered to function properly and efficiently.
Page 19
© CMS Magnetics 2007, 2008 MODEL PM20-48 Maximum Wind Input Power Maximum PV Input Power .6kW Rated Battery Voltage Floating Charge Voltage Control Mode charge under limited current and voltage with PWM mode Display Mode Displayed Parameter Battery Voltage, Charge Current Protection Type Pole-confusion protection, Automatic dump-load function Size (W x H x D)mm...
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