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ENGLISH
1 / 41
Hakki Pilke
Falcon 35
FIREWOOD PROCESSOR
– Instructions for assembly, operation and maintenance
– EC Declaration of Conformity
– Safety instructions
– Guarantee terms
The operator must read and understand these
instructions before operating the machine!
MAASELÄN KONE OY
Valimotie 1, FI-85800 Haapajärvi
info@hakkipilke.fi
tel.+358 (0)8 7727300,
www.hakkipilke.fi
Hakki Pilke 35 Falcon
Translation
Version 10
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Summary of Contents for Hakki Pilke 35 Falcon
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Page 1: Maaselän Kone Oy
– EC Declaration of Conformity – Safety instructions – Guarantee terms The operator must read and understand these instructions before operating the machine! MAASELÄN KONE OY Valimotie 1, FI-85800 Haapajärvi info@hakkipilke.fi tel.+358 (0)8 7727300, www.hakkipilke.fi Hakki Pilke 35 Falcon Translation Version 10... -
Page 2: Table Of Contents
Cutting blade and drive end ........................26 4.8. Changing the oil ............................28 4.9. Changing the oil of the multiplier gearbox ....................29 4.10. Conveyor maintenance .......................... 29 4.11. Lubrication ............................. 31 4.12. Saw chain lubrication ..........................34 Hakki Pilke 35 Falcon Translation Version 10... - Page 3 Cause-effect table for failures and their removal ..................38 5.2. Jamming of the cutting blade........................39 5.3. Jamming of wood on the splitting blade ....................39 Guarantee terms .......................... 40 EC Declaration of Conformity for the machine ................41 Hakki Pilke 35 Falcon Translation Version 10...
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Page 4: General Information
1.2. Purpose of use The Hakki Pilke Falcon firewood processor is designed for the preparation of firewood from pruned wood or logs. The firewood processor must not be used to process any treated wood, such as is found in construction waste. -
Page 5: Operating Conditions
1.6. Noise and vibration A-weighted maximum sound pressure at the working location 93.0 dB (L ) and sound power level 105.0 dB (LP ). The vibration values do not exceed 2.5 m/s2. pASmax Hakki Pilke 35 Falcon Translation Version 10... -
Page 6: Warning Symbols
Beware of the cardan shaft. Beware of the saw chain. Beware of moving parts. Disconnect the power supply Only one person may Beware of the splitting blade. before any maintenance pro- operate the machine. cedures. Hakki Pilke 35 Falcon Translation Version 10... - Page 7 The rotation direction is in the shaft is 500 rpm. direction of the arrow. The maximum permitted angle of the conveyor is 40°. Do not walk under the conveyor. Hydraulic oil Saw chain oil Danger zone Lubrication point Hakki Pilke 35 Falcon Translation Version 10...
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Page 8: Setting Up The Machine For Operation And Transport
Remove any cable ties and strap supports attached to the conveyors and saw bar for transport. 2.2. Main components of the machine The main components of the Hakki Pilke Falcon firewood processor are presented in the figure below. A. In-feed conveyor B. Control unit C. -
Page 9: Arranging The Machine For Operation And Transport
Note! At the same time, hold the end of the in-feed conveyor with your left hand! Figure 3 Lower the in-feed conveyor with your left hand while simultaneously using your right hand to guide support leg D Hakki Pilke 35 Falcon Translation Version 10... -
Page 10: Version
2. Turn off the machine and discon- nect it from the power source. 3. Keep lock A (Figure 4a) open and lower the out-feed conveyor using a winch to its lowest position. Figure 4a. Figure 4b. Hakki Pilke 35 Falcon Translation Version 10... - Page 11 5. Lift the conveyor with the winch until it locks into the raised position. Ensure that lock A (Figure 5) set- tles properly into place. Note! Do not stand on the out-feed conveyor! Do not use the winch if the belt is worn! Hakki Pilke 35 Falcon Translation Version 10...
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Page 12: Connecting The Machine To A Power Source
Finally, ensure that all connections are safe and secure. Never use a damaged or unprotected cardan shaft. Note! Tractor-powered machines must be attached to the lifting equipment of the tractor. Hakki Pilke 35 Falcon Translation Version 10... - Page 13 Note! If the extension cord does not have a phase switch, the electrical work related to changing the phase must only be performed by an electrician. Note! Only connect the machine to a fault current protected socket. Figure 7 Hakki Pilke 35 Falcon Translation Version 10...
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Page 14: Lifting And Moving The Machine
The machine must be placed in the transport position whenever it is moved. Exercise extreme caution when mov- ing the machine in the operating position. Always lower the machine to the ground when you stop. Note! Incorrect lifting may cause a hazardous situation or damage the machine. Hakki Pilke 35 Falcon Translation Version 10... -
Page 15: Additional Hydraulics Connections (Accessories)
(red) and B (black) (Figure 9). Use the quick couplings with control lever B (Figure 11). Note! Only connect official Hakki Pilke accessories to the machine’s quick cou- plings! Figure 9 Using hydraulic in-feed rollers and HakkiFeed log table quick couplings Hydraulic in-feed rollers and HakkiFeed log tables can be connected in series with the machine’s in-feed conveyor. -
Page 16: Operating The Machine
Before the test run, all the components of the firewood processor must be checked. If any faults or wear and tear that may affect the safe use of the machine are discovered, the processor must not be used until the faulty or worn component is replaced and safe use can be ensured. Hakki Pilke 35 Falcon Translation Version 10... -
Page 17: Performing A Test Run On The Machine
12. Start the out-feed conveyor by using control E (Figure 11) to adjust the speed to an appropriate level for the conveyor. 13. Ensure that the guard does not open when the saw bar is spinning. 14. Ensure that the splitting motion or saw blade cannot be activated with the guard open. Hakki Pilke 35 Falcon Translation Version 10... -
Page 18: Feeding And Sawing Wood
In addition to this, control lever A (Figure 11) can be used to activate the splitting by pushing the lever briskly to the right and returning it to the initial position. This function is useful, for example, when the last log to be split Hakki Pilke 35 Falcon Translation... - Page 19 The machine’s splitting motion can be interrupted by pushing control lever A to the left (Figure 11). The splitting can also be halted by raising the machine’s guard when the saw bar is in the upper position. Hakki Pilke 35 Falcon Translation...
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Page 20: Using The Out-Feed Conveyor
Using the out-feed conveyor The belt of the Hakki Pilke Falcon firewood processor’s out-feed conveyor is driven by a hydraulic motor. To change the speed of the belt, use adjuster F (Figure 11). The optimal speed for the cleaning out-feed conveyor belt can be determined by trying different settings. -
Page 21: After Use
6. Place the conveyors into the transport and storage position. 7. Clean the machine and carry out any maintenance. 8. Store the machine according to the instructions in Section 4.15. Hakki Pilke 35 Falcon Translation Version 10... -
Page 22: Maintenance And Adjustment Of The Machine
4.2. Adjusting the log length The Hakki Pilke Falcon firewood processor is equipped with a mechanical log measurement device with an incre- mented adjustment value of 25–50 cm. 1. Open the machine guard. 2. When the wood limiter is in the... -
Page 23: Height Adjustment Of The Splitting Blade
2. Move the splitting blade to the lowest position using lever F (Figure 11), as shown in Figure 20 on the left. 3. Open the guard and lift the splitting blade out of its slot. 4. Install a new splitting blade by reversing the above steps. Hakki Pilke 35 Falcon Translation Version 10... -
Page 24: Opening The Maintenance Hatch And Adjusting The Length Of The Splitting Stroke
H and I (Figure 18 and Figure 19). The bolt adjustments should not be changed. Instead, worn bolts should be replaced with new ones! Note! The covers and guards must be reat- Figure 18 tached after maintenance. Hakki Pilke 35 Falcon Translation Version 10... -
Page 25: Out-Feed Conveyor Belt Adjustment And Cleaning Out-Feed Conveyor
Loosen adjustment nut A on the side to which you wish the belt to run. Do not tighten the belt excessively to prevent the spring being compressed. The Hakki Pilke Falcon firewood proces- sor features a cleaning conveyor that separates debris and sawdust from the processed firewood. -
Page 26: Cutting Blade And Drive End
To check the tension of the saw chain, wear protective gloves and pull the lower edge of the chain. The tension is correct if you can pull out three to four teeth of the chain into full view by applying moderate force. Note! Use protective gloves when handling the saw! Hakki Pilke 35 Falcon Translation Version 10... - Page 27 B, twist it into the groove and loosely attach the flange Figure 22 bolts and fastening plate A. 5. Attach and tighten the saw chain according to steps 6–8 of Section 4.7 “Replacing and tightening the saw chain”. Hakki Pilke 35 Falcon Translation Version 10...
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Page 28: Changing The Oil
65 litres). Ensure that the oil type matches the op- erating temperature! (See the maintenance table.) 6. Finally, ensure that the oil level settles at the halfway Figure 23 point of gauge D. Figure 24 Hakki Pilke 35 Falcon Translation Version 10... -
Page 29: Changing The Oil Of The Multiplier Gearbox
3. Move the belt joint to a suitable height. 4. Disconnect the joint by us- ing, for example, pliers to pull out pin A (Figure 26) holding the joint together. Figure 26 5. Remove the old belt. Hakki Pilke 35 Falcon Translation Version 10... - Page 30 5 cm when the conveyor is in the operating position. Figure 28 An excessively tight belt may be damaged more eas- ily, and it places unneces- sary strain on the bearings of the conveyor. Figure 29 Hakki Pilke 35 Falcon Translation Version 10...
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Page 31: Lubrication
Grease nipple for the out-feed conveyor’s turning device in Figure 38 (every 50 hours) Grease nipple for the log measuring device in Figure 39 (every 50 hours) Motion booster sleeve J and bar in Figure 19 (every 200 hours) Hakki Pilke 35 Falcon Translation Version 10... - Page 32 32 / 41 Figure 30 Figure 31 Figure 32 Figure 33 Figure 34 Figure 35 Hakki Pilke 35 Falcon Translation Version 10...
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Page 34: Saw Chain Lubrication
(Figure 420). Detach the protective cover of the canister by removing locking screw D and lifting the protective cover using open- Figure 40 ing C. Figure 41 Figure 42 Hakki Pilke 35 Falcon Translation Version 10... -
Page 35: Solenoid And Pressure Regulating Valves
3. Relief valve of the acceleration valve (160 bars) Figure 45 4. Relief valve of the out-feed conveyor (200 bars) Figure 46 5. Relief valve of the safety valve (250 bars) Figure 47 Hakki Pilke 35 Falcon Translation Version 10... - Page 36 36 / 41 Figure 43 Figure 44 Figure 46 Figure 45 Figure 47 Hakki Pilke 35 Falcon Translation Version 10...
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Page 37: Washing And Cleaning
Recommendation: Oregon sary Spare part: 95416 Saw bar Maintain/ 16” 1.5 mm replace Recommendation: Oregon as necessary Spare part: 95147 Machine Clean Wash Electric motor Cleaning Electrical equipment Cleaning Winch and strap Check Hakki Pilke 35 Falcon Translation Version 10... -
Page 38: Failures And Remedial Measures
(starter), and determine the cause of the overload. The motor tends to stop, and the 1. Check the supply voltage and the Contact the retailer. Hakki Pilke 35 Falcon Translation Version 10... -
Page 39: Jamming Of The Cutting Blade
Lower the blade by approx. 5 cm and repeat step 3. Repeat step 4 until the jammed log has passed the blade, piece by piece. Hakki Pilke 35 Falcon Translation Version 10... -
Page 40: Guarantee Terms
10. A spare part will be delivered free of charge when using the usual means intended for such parts, in ac- cordance with the normal schedule. 11. The receiver is liable for costs occurring from special deliveries, such as express mail. Hakki Pilke 35 Falcon Translation Version 10... -
Page 41: Ec Declaration Of Conformity For The Machine
Name and address of the person who is authorised to compile the technical file: Name: Timo Jussila Address: Valimotie 1, FI-85800 Haapajärvi, Finland The aforementioned person assures that Hakki Pilke Falcon firewood processor Serial number: ………………………… is compliant with the applicable regulations of the Machinery Directive (2006/42/EC).