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Skyjacker F250 Installation Instructions Manual

Lift kit

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F250/F350 SUPER DUTY
AND EXCURSION 4",6" & 8"
INSTALLATION INSTRUCTIONS
Before beginning the installation, read these instructions and the enclosed driver's "WARNING
NOTICE" thoroughly and completely. Also affix the "WARNING" decal in passenger compartment in
clear view of all occupants. If any of these items are missing from this instruction packet, do not
proceed with installation, but call SKYJACKER
reservations about installing this lift kit, call SKYJACKER
or Customer Service departments.
Make sure you park the vehicle on a level concrete or asphalt surface. Many times a vehicle is
un-level (side-to-side) from the factory, but usually not noticed until a lift kit has been installed
which makes the difference more visible. Using a measuring tape, measure the front and rear
(both sides) from the ground up to the center of the fender opening above the axle. Record below
for future reference. (NOTE: Due to OEM inconsistency and the available options, the amount of
lift gained by this lift kit can vary as much as 1/2".
Driver Side Front:
Driver Side Rear:
NOTE: Ford made a design change to the front track bar and pitman on models made 3/99
and after (newer). Therefore, drop pitman arm part # FA499 is required on models built 03/99
and newer. The track bar on the newer models uses 20mm mounting hardware. Do not
attempt to modify new track bar relocation bracket(s) to fit these models. In the event you
need the other brackets, contact place of purchase for an exchange of bracket(s).
FRONT INSTALLATION:
1. The SOFTRIDE
®
toward the front or rear.
2. Open the hardware bag and apply a thin coat of lithium-based grease around the polyurethane
bushings and insert into each eye of the new front springs then apply a thin coat on the outside
of bushings. Insert one "thin wall" sleeve (will be the front eye of spring) and one "thick wall"
sleeve in each spring.
3. Raise front of vehicle and support securely with jack stands under the frame behind front springs
and block the rear wheels. Remove the tires, shocks, u-bolts (Caution: once the u-bolts are
removed, the front axle will be free to move, so support securely on a floor jack).
4. Saving all hardware, unbolt front track bar from vehicle at frame on driver side (Note: if installing
6" or 8" lift, also remove track bar from mount on the axle on the passenger side). Remove
original track bar bracket from frame and crossmember (leave retainer clip inside frame rail).
#IF946M (4/02)
99 & UP
front springs are center pinned so the spring can be installed with either end
to obtain needed items. If you have any questions or
®
at 318-388-0816 for Technical Assistance
®
Passenger Side Front:
Passenger Side Rear:
1

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Summary of Contents for Skyjacker F250

  • Page 1 If any of these items are missing from this instruction packet, do not proceed with installation, but call SKYJACKER to obtain needed items. If you have any questions or ® reservations about installing this lift kit, call SKYJACKER at 318-388-0816 for Technical Assistance ® or Customer Service departments.
  • Page 2 Skyjacker's ® new drop pitman arm is Skyjacker specific application height of lift springs. needed for 4", 6" & 8" lifts (it is ordered separately in DO NOT combine with other manufactures lift kit 4" and 6" kits, but included in the 8" kit box).
  • Page 3 13. Install new shocks at this PHOTO #7 time. If purchased Skyjacker's ® triple shock kit, refer to its instructions at this time. 14. Install tires and lower vehicle to ground. Now completely tighten the spring eye and shackle bolts on each side.
  • Page 4 • Check drive shafts for proper length and clearance. Check brake line length; it may be necessary to re-route original lines or replace with new longer stainless steel lines available from SKYJACKER ® • It may be necessary to recenter the steering wheel by adjusting the turn buckle on the drag link assembly.
  • Page 5 FA400/FA600 - fits FORD 1980-96 F150/Bronco, 83-97 Ranger/Bronco II, 90-94 Explorer, 80-98 F250/F350, and 99 F250/F350 Super Duties through 2/99. Power steering required. FA499/FA699 - fits FORD 99 F250/F350 Super Duty from 3/99 and newer. Power steering required. See Figure 4 for proper assembly diagram. Figure 2 JA150 - fits 76-86 CJ5 and CJ7 with manual steering.
  • Page 6 Figure 3 FA300 - fits 1976-79 Ford F100 and F150 with power steering, 78-79 Bronco with power steering, and 66-77 Bronco (with or without power steering) NOTE: This pitman arm (FA300) is a Figure 3 direct factory replacement. However, on models equipped with “scissor style”...

This manual is also suitable for:

F350