Panduit PES400 Operation Manual
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Panduit PES400 Operation Manual

Panduit PES400 Operation Manual

Portable embossing system
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PA28981A01
PES400
Rev. 01 4-2018
PORTABLE EMBOSSING SYSTEM
OPERATION MANUAL
© Panduit Corp. 2018
Email:
US & Canada Technical Support:
ga-techsupport@panduit.com
Tel: 1-866-871-4571
EU Website:
www.panduit.com/emea
Panduit Europe
www.panduit.com
EMEA Service Center
Almelo, Netherlands
EU Email:
Tel: +31-546-580-452
emeatoolservicecenter
Fax: +31-546-580-441
@panduit.com

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  • Page 1 PA28981A01 PES400 Rev. 01 4-2018 PORTABLE EMBOSSING SYSTEM OPERATION MANUAL © Panduit Corp. 2018 Email: US & Canada Technical Support: ga-techsupport@panduit.com Tel: 1-866-871-4571 EU Website: www.panduit.com/emea Panduit Europe www.panduit.com EMEA Service Center Almelo, Netherlands EU Email: Tel: +31-546-580-452 emeatoolservicecenter Fax: +31-546-580-441...

  • Page 2: Table Of Contents

    8. CLEANING AND MAINTENANCE SCHEDULE FOR PES400 ..............44 9. CONTACT INFORMATION • For Technical Support: ................46 NOTE: In the interest of higher quality and value, Panduit products are continually being improved and updated. Consequently, pictures may vary from the enclosed product.

  • Page 3: Setup And Installation Guide

    210 lbs. (95 Kg). • The PES400 system is delivered in a wooden case. • Insure that facility doors, lifts, hoists, etc. are adequately sized to handle the crate and machine when selecting an installation site.
  • Page 4 PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH ACCESSORIES (ITEMS INCLUDED WITH EMBOSSER) DESCRIPTION DESCRIPTION 1 USB FLASH DRIVE WITH EASY-MARK 1 SOFT SIDED CASE PLUS SOFTWARE AND OPERATION MANUAL 1 EXTERNAL HOPPER WITH MULTIPLE 2 KEYS FOR TECHNICAL SERVICE WIDTH INSERT;...

  • Page 5: Connecting Communication Cables

    PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH Connecting Communication Cables 1. Safety Lock Safety Lock is only to be used when the machine is being serviced by a qualified professional. Machine is defaulted to protective mode disabling operation when front cover is open.

  • Page 6: Install Software For The Usb To Serial Adapter

    Computer with available USB ports 1.4.2 Install Software for the USB to Serial Adapter (XP, Vista, 2000) Insert the Flash Drive that came with the PES400 into the USB port on the target computer. If the auto start runs the installation go to Step 6, if not continue.

  • Page 7: Windows 7, 8 And 10

    [Figure 24], with side eject guide plate @ 0.75” (19mm) see [Figure 23]. 3. Tighten screws to lock hopper position. Easy-Mark Plus™ Software Installation ***Version 1.2 or higher is required to operate the PES400 Embossing System*** SYSTEM REQUIREMENTS: Windows XP, Vista, 7, 8, 9, or 10 32 or 64 bit operating systems Microsoft .NET Framework 4.0 or higher...
  • Page 8 5. Follow the prompts in the on-screen installation guide, to finish the installation. When the installation is completed you will see the Easy-Mark Plus™ icon on your desktop and the new Panduit “Easy-Mark Plus” folder in the Start-Programs list. NOTE: Save the Flash Drive packaging, as it contains the Serial number, which will be required for activation.

  • Page 9: Introduction

    The Panduit PES400 is an automatic embossing system for metal marker plates. It is computer operated and runs with Panduit Easy-Mark Plus™ software. (e.g.: PC compatible). The PES400 has the following characters available in two sizes (3mm and 5mm font): A through Z, numbers 0 through 9, and special characters: &...
  • Page 10 PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH MMP337W53-MAL-4 3mm Font: 20 Characters Max. per line, 8 lines max. 5mm Font: 14 Characters Max. per line, 8 lines max. Plate Thickness: .015” - .016” (.38mm-.40mm) Material: ALUM MMP337W71-MAL-3 3mm Font: 20 Characters Max.
  • Page 11 PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH MMP172W38-M / M316 3mm Font: 8 Characters Max. per line, 1 line max. 5mm Font: 6 Characters Max. per line, 1 line max. Plate Thickness: .010” (.25mm) Material: 304 / 316 MT172W38-M 3mm Font: 12 Characters Max.
  • Page 12 PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH MMP350H-M / M316 3mm Font: 22 Characters Max. per line, 3 lines max. 5mm Font: 16 Characters Max. per line, 3 lines max. Plate Thickness: .010” (.25mm) Material: 304 / 316 MT350W38-M316 3mm Font: 29 Characters Max.
  • Page 13 PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH MMP350W17-M 3mm Font: 25 Characters Max. per line, 7 lines max. 5mm Font: 18 Characters Max. per line, 7 lines max. Plate Thickness: .015”-.016” (.38mm-.40mm) Material: 304 MT350W17-M 3mm Font: 29 Characters Max.

  • Page 14: System Specifications

    PES400 Power Supply 100-240 VAC 50/60Hz 5.6 A max. Use only properly rated supplied cords by Panduit. Install only per National Regional Electrical Codes and Standards. 3.1.1 Equipment Classification and Standard Reference CISPR 32:2015 COR 1:2016, Class A AS/NZS CISPR 32:2015, Class A - Electromagnetic Compatibility Of Multimedia Equipment - Emission Requirements FCC 47 CFR, Part 15:2017, §15.107 and §15.109, Class A, test method: ANSI C63.4-2014 - Radio Frequency Devices...

  • Page 15: Production Capacity

    PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH 3.1.4 Production Capacity PES400 Loader Capacity Capacity 200 Plates (0.5mm Plate Thickness) External Hopper Capacity 100 Plates Capacity Plate Production 350 Plates per hour, Rate 40 Character Plate PES400: PA28981A01_01 Page: 13 of 46...

  • Page 16: Safety Regulations And Operating Precautions

    La machine est munie d’étiquettes identifiant toutes les zones de risque. L’explication de ces étiquettes se trouve ci-dessous. Panduit cannot be held responsible for the consequences of not abiding by these safety rules when using the machine. Therefore, in the case of breakdown, please call for Technical Assistance.
  • Page 17 PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH UNDER NO CIRCUMSTANCES REMOVE OR MODIFY THE INTERNAL COMPONENTS. NE RETIRER NI MODIFIER EN AUCUN CAS LES COMPOSANTS INTERNES. DO NOT REMOVE SAFETY GUARD These safety guards should be removed only by specialized and authorized technical persons who take care to adopt all security measures to avoid any risk of danger and injury.

  • Page 18: Machine Setup For Producing Plates

    ENGLISH 4. MACHINE SETUP FOR PRODUCING PLATES *Easy-Mark Plus™ version 1.2 or higher, also located on the provided USB Drive, is required to operate the PES400 Embossing System. Quick Start Steps for Changing Plate Sizes and Embossing □ Unlock cover with cover key and open machine cover.
  • Page 19 PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH Table 1 Accessories Table NOTE: Dimensions in parentheses ( ) are mm. Hopper Plate Plate Guide Rail Plate Divider Height Support Plates Size Block Width Weight Position (in) Block & (Figure 16)

  • Page 20: Detailed Setup Instructions

    PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH Detailed Setup Instructions 4.2.1 Remove Top Clamp Loosen thumbscrews at both ends of top clamp and slide clamp off loader. 4.2.2 Remove Top Weights a. Lift the top weight out of the loader.

  • Page 21: Plate Support Block Changeover

    PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH Figure 2 1.72" (43mm) Plate Width 4.2.5 Plate Support Block Changeover a. Find the correct Plate Support Block from [Table 1], [Figure 3] and [Figure 4], for the embossed marker plate. b. Loosen RH Side Knob [Figure 1] and move right hand side wall out of the way [Figure 5] by pushing on the bottom of the wall assembly.
  • Page 22 PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH Figure 3 Figure 4 Short Plate Support Block Installed Long Plate Support Block Installed Figure 5 RH Side Wall moved out of the way PES400: PA28981A01_01 Page: 20 of 46 4-2018...
  • Page 23 PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH Figure 6 Reaching under loader to reach Long Plate Support Block thumbscrews Figure 7 Placing Thumbscrew PES400: PA28981A01_01 Page: 21 of 46 4-2018...
  • Page 24 PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH Figure 8 Aligning Plate Support Block Figure 9 Figure 10 Top surfaces of Short Support Plate Top Surfaces of Long Support Plate and Side and Side Rails aligned Rails aligned PES400: PA28981A01_01...

  • Page 25: Install Top Clamp

    PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH 4.2.6 Install Top Clamp a. Install clamp between gates Plate Height Guide Rails. See Figure 11 below. Figure 11 Top Clamp Placement 4.2.7. Gate Height Adjustment a. Loosen the 4 gate screws by 3/4 turn (or until gate moves freely up and down).
  • Page 26 PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH Table 2 – Plate List NOTE: Dimensions in parentheses ( ) are mm. Gate Height Plates Plate Thickness Recommended Working Range Setting MMP172W38-M, MMP172-M, MMP350W38-M, MMP350W38-M316, MMP350-M, MMP350-M316, 0.010” 0.014” 0.013” ~ 0.015”...
  • Page 27 PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH Figure 13 Figure 14 Location of Feet on Gates Feeler Gage placement under LH gate Figure 15 Adjusting Gate Height PES400: PA28981A01_01 Page: 25 of 46 4-2018...

  • Page 28: Guide Rail Adjustment

    PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH 4.2.8. Guide Rail Adjustment Plate Plate Width Instructions Height Remove Top Clamp. Fully open guide rails, insert plates, and 3.5” Greater than position guide rails snug against the plates, then back up (89mm) ¾”...
  • Page 29 PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH Figure 18 Figure 19 Figure 20 Top Weights - (top row): Medium, Wide & Extra Wide; (front row): Short (2) & Narrow PES400: PA28981A01_01 Page: 27 of 46 4-2018...

  • Page 30: Loading Marker Plates

    PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH 4.2.9 Loading Marker Plates 3.375” (86mm) or 3.5” (89mm) Plate Width Stack plates with Easy Feed humps up [Figure 21]. Place weight on top of marker Plates Wide end of weight goes up. Cutouts are to clear Easy Feed humps.

  • Page 31: External Hopper Adjustment

    OPERATION MANUAL © Panduit Corp. 2018 ENGLISH Figure 23 (LOOKING DOWN INTO PES400) 4.2.11 External Hopper Adjustment See Table 1 for proper divider/insert combinations. For plates with height 2.12” (54mm) or greater, remove divider. For all plate widths longer than 1.72” (43mm), place the divider tabs into the slot matching the desired plates [Figure 24].
  • Page 32 PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH Figure 25 Figure 24 EXTERNAL HOPPER – Divider .38” x 1.72” (9.6mm x 43mm) Insert PES400: PA28981A01_01 Page: 30 of 46 4-2018...

  • Page 33: Turn On Pes400

    (see Regional Contact Information on Page 46) The machine is now ready to run. 4.2.13 Open and use Panduit Easy-Mark Plus™ software Start Easy-Mark Plus™ with a double-click on the Easy- Mark Plus™ icon, which should be present on the Desktop.
  • Page 34 ‘+’ button, to the left of the Part Name. After expanding any desired Part Names, only double-click on a format, which has ‘PES400’ listed in the ‘Printer Type’ column. NOTE: Failure to use PES400 printer formats will disable font selection and cause a printing error.
  • Page 35 “Help” icon at the top-left of the application window. Notice the plate(label) turns blue, when it is in edit-mode. For the PES400, 2 different font sizes can be applied to the desired text. The font size can be applied to highlighted or future text, by using the font size selection field, on the ‘Home’...

  • Page 36: Embossing Plates

    Serial Adapter Port” when USB to Serial Adapter Cable is used.] Type in number of copies needed. After confirming the PES400 LCD screen is in “Ready” state and the appropriate plate parts are loaded into the Feeder, Click ‘OK’ to send the print job to the embosser.

  • Page 37: Changing Plate Formats

    PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH 4.2.15 Changing Plate Formats Select far left tab and return to Section 4.2.13, [Easy-Mark Plus], Step c. Embossing Force Adjustment Embossing Plate Condition Top Hammer Bottom Hammer Too High Not bent Raise – CCW...
  • Page 38 PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH While holding the Bottom Hammer Fixing Nut, turn the Bottom Hammer [3] clockwise to lower the Punch [4], counter-clockwise to raise Punch [4]; then tighten the Bottom Hammer Fixing Nut [2] while holding the Bottom Hammer. (See Figure 28) Figure 28 Loosen the Top Hammer Fixing Nut [7].
  • Page 39 PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH While holding the Top Hammer Fixing Nut, turn the Top Hammer [8] clockwise to lower Die [9], counter-clockwise to raise the Die [9]; then tighten the Top Hammer Fixing Nut [7] while holding the Top Hammer. (See Figure 30)

  • Page 40: Error Codes

    ENGLISH 5. Error Codes PES400 Display In case of malfunction or operator error, the PES400 will show what caused the machine cycle interruption on the display and on the monitor. Contact technical support if code is not listed in table.
  • Page 41 PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH ERROR# ERROR ERROR NAME ERROR DESCRIPTION TYPE Feeder card/plate error; manually remove the E103 FEEDER: FEED CARD JAM plate. LOADED MOTOR Check the Feeder Home sensor and the E104 FEEDER: ERROR Feeder Motor.
  • Page 42 PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH ERROR# ERROR ERROR NAME ERROR DESCRIPTION TYPE Plate isn’t present in the picker position: a) Card/Plate has been mistakenly removed; E305 EMBOSSER: CARD LOST b) Card/Plate jams in the previous module. The clamp holds the plate, but the embossing cycle doesn’t start.

  • Page 43: Easy-Mark Plus™ Errors

    PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH ERROR# ERROR ERROR NAME ERROR DESCRIPTION TYPE DRUM MOTOR E312 EMBOSSER: Drum movement error. ERROR E313 EMBOSSER: Y MOTOR ERROR Y-axis movement error. X-END MOTOR E314 EMBOSSER: Movement error on the end sensor.

  • Page 44: Trouble Shooting

    PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH 6. TROUBLE SHOOTING Gate Adjustment: See Gate Height Adjustment on [Page 23]. Also refer to Gate Height Adjustment section in Table 2 on [Page 24]. Gate Adjustment Techniques: General Tips Start adjustments with the target thickness feeler gage. It is best to remove the feeler gages from the tool assembly to prevent the tool assembly from interfering in the adjustment process.

  • Page 45: General Maintenance

    Embosser Pressure: If plates are bent or text is difficult to read, refer to Embosser Force Adjustment, [Page 35]. If further assistance is needed, contact Panduit Technical Support. 7. GENERAL MAINTENANCE The operator should make a habit of doing general maintenance on the Embosser so as to ensure a correct and long-lasting functioning of the system.

  • Page 46: Cleaning And Maintenance Schedule For Pes400

    (Bi-Weekly to Weekly). As with all servicing and maintenance, the PES400 needs to be powered off during this process. Also, oiling components that contain metal to metal activity will not yield harmful result to operation or warranty.
  • Page 47 PES400 OPERATION MANUAL © Panduit Corp. 2018 ENGLISH X & Y AXIS GUIDES & CLAMP • The X & Y Guides vital to the consistent operation of the machine. • Clean the highlighted rails; then spread a film of grease across the travel paths.

  • Page 48: Contact Information • For Technical Support

    Inspection should also be done on the Bottom Punch Lever as well. After cleaning the PES400, it's recommended to run the machine anywhere from 25 to 100 full cycles to properly distribute lubricant. 9. CONTACT INFORMATION • For Technical Support: USA &...

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