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Whittier Wood 5024KFDH Assembly Instructions Manual

Portland ii corner bench

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Model #
5024KFDH
Portland II Corner
Bench
Assembly Instructions
Congratulations!
This fine piece of furniture will make a handsome
addition to your home. For the best results, start by
reading the Assembly Instructions before you
begin your project.
For normal household use only.
recommended for commercial use.
Do not climb or stand on or in this piece
of furniture.
Unload items from this unit prior to moving.
Do not overload storage benches on this unit.
P.O. Box 2827
Eugene, OR 97402 USA
Service Policy:
parts which are defective, missing or
damaged during assembly. Please contact
Whittier Wood Products customer service
department directly (by phone, fax, mail or
email) for replacement parts.
Hours:
Our friendly customer service staff
can be reached Monday-Friday 7:00 a.m. to
5:00 p.m. (Pacific Time). A message can be
left 24 hours a day, 7 days a week.
To Order:
Provide the complete furniture
model number (upper left corner of this
page), part letter/number, production code,
quantity needed, reason for replacement
and your full name and address along with
a telephone number in case we need to
contact you.
Parts ship from our Eugene, Oregon factory
within 1 or 2 business days from the time
we receive the request. Please allow 5-10
business days for delivery.
Outside U.S. or Canada: 541-687-0213
Outside U.S. or Canada: 541-687-0213
Fax: 541-687-2060 • www.whittierwood.com
Fax: 541-687-2060 • www.whittierwood.com
Mail: P.O. Box 2827 • Eugene, Oregon 97402, U.S.A.
Mail: P.O. Box 2827 • Eugene, Oregon 97402, U.S.A.
Completely read the Assembly Instructions before
you begin your project.
Store the parts: 1) in their box; 2) in a dry place;
3) in temperatures ranging from 40° to 90°.
(Not on a cold, possibly damp, cement floor.)
Inspec
ct your furniture periodically for any loose glue
joints or screws, or any other problem which may
affect the stability of your furniture. Tighten or
repair as needed.
This Assembly requires two people.
Production Code:
VN
We will replace any
1/09

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Summary of Contents for Whittier Wood 5024KFDH

  • Page 1 Service Policy: We will replace any parts which are defective, missing or damaged during assembly. Please contact Assembly Instructions Whittier Wood Products customer service department directly (by phone, fax, mail or email) for replacement parts. Hours: Our friendly customer service staff can be reached Monday-Friday 7:00 a.m.
  • Page 2 5024KFDH Portland II Corner Bench — Parts List BEFORE BEGINNING ASSEMBLY, identify the parts you received with what is on this list. If you need to replace a part, please refer to the following list for its name and letter.
  • Page 3 Y — Wood Button — Qty. 12 Z – Hex Wrench – Qty. 1 ZA — 8mm x 30mm Wood Dowel — Qty. 42 (pre-inserted) ZB — 9/16" x 1" Wood Dowel — Qty. 4 (pre-inserted) Page 3 – 5024KFDH – 1/09...
  • Page 4 Large Upper Back (A), Large Lower Back (H) and Large Front Panel (Q) and gently tap with a padded hammer. Quickly wipe away any excess glue with a damp rag. Using the provided Hex Wrench (Z), attach with six ¼"x63mm Hex Screws (S). See Figure 2. Page 4 – 5024KFDH – 1/09...
  • Page 5 Gently tap with a padded hammer and quickly wipe away excess glue with a damp rag. Using the provided Hex Wrench (Z), insert six ¼"x63mm Hex Screws (S). See Figure 4. Page 5 – 5024KFDH – 1/09...
  • Page 6 Fig. 6a Fig. 6 6. Open the Seat. Using the pocket holes as guides, attach Large Seat Assembly to Large Lower Back with four #8x1¼" Pan Head Screws (T). See Figures 6 and 6a. Page 6 – 5024KFDH – 1/09...
  • Page 7 Spread a thin film of glue in the dowel holes in the Small Front Panel (P) and Small Lower Back (I). Insert Bottom Support (R) and gently tap with a padded hammer. Using the pocket holes as guides, attach with two #8x1¼" Pan Head Screws (T). See Figure 8. Page 7 – 5024KFDH – 1/09...
  • Page 8 Hex Wrench (Z), attach with six ¼"x63mm Hex Screws (S). See Figure 9. Fig. 10 View from bottom Slide Small Bottom (K) into grooves in Small Lower Back and Small Front Panel (I and P). See Figure 10. Page 8 – 5024KFDH – 1/09...
  • Page 9 12. Spread a thin layer of glue in the two dowel holes on the bottom of the Small Seat Assembly (O). Place the Seat Assembly over the dowels on the Small Lower Back (I) and quickly wipe away excess glue with a damp rag. See Figure 12. Page 9 – 5024KFDH – 1/09...
  • Page 10 14. The long arm of the Lid Support (X) must be attached to the Seat. Position the Lid Support (X) over the pre-drilled holes in the Small Lower Back and Small Seat Assembly. Attach using four #5x5/8" Flat Head Screws (W). See Figures 14 and 14a. Page 10 – 5024KFDH – 1/09...
  • Page 11 Left Back Corner (L) to the Right Back Corner (M) with three #8x1¼" Black Screws (V). Secure the Corner Seat (D) to the Left/Right Back Corners with four #8x1¼" Black Screws (V). See Figure 16. Page 11 – 5024KFDH – 1/09...
  • Page 12 Using the pre-drilled holes as guides, secure with three #8x1¼" Pan Head Screws (T) and three #8x1⅝" Black Screws (U) as shown in Figure 18. Page 12 – 5024KFDH – 1/09...
  • Page 13 #8x1¼" Pan Head Screws (T) and three #8x1⅝" Black Screws (U) as shown in Figure 19. x 12 Fig. 20 19. Glue Wood Buttons (Y) into the exposed holes. See Figure 20. Page 13 – 5024KFDH – 1/09...