Sterling Power USA Pro Charge Ultra Lite User Manual
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Sterling Power USA Pro Charge Ultra Lite User Manual

30a ac to dc battery charger
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S
TERLI G
P
OWER
USER'S MANUAL.
- Global Voltage 80-270V AC 40-70 Hz
- 6 stage progressive Battery Charger.
- Extremely efficient, up to 90%.
- Synchronised rectification.
- Fully Active PFC.
- Custom Battery Charge Selection + 8 presets.
- 2 isolated outputs.
- 18 LED front panel for user information.
- Perfect for generator use.
- Night time settings to reduce fan noise.
- Power pack mode - does not require a 12V battery to provide power.
- Daisy chain enabled (optional), temp sensors linked across multiple
batteries.
If one of the batteries exceeds 50/60/70 DegC the unit shall trip.
Basic Installation
Reading this paragraph should be sufficient for 90% of
installers. Connect the Bat 1 and Bat 2 DC outputs to
the respective battery banks, use an appropriate fuse
(40A fuse). Then wire up the negatives (all should be
common). All DC cables should be at least AWG 10-8
(6-10 mmSq). Wire a plug to the AC Live|Earth|Neutral
cable and plug it to a 80V-270VAC (40Hz-70Hz) AC
supply. The charger should turn on and begin charging
both Bank 1 and Bank 2 at the default charging profile
of a sealed lead acid battery (14.4V abs. and 13.6V
float). This profile shall be adequate for most batteries
(please ensure). The charger does not need to be
turned off.
If users wish to install the temperature sensor for a
more accurate seasonal charging rate and for battery
temperature warnings then install onto the negative
terminal of the bank you wish to sensor (typically the
House / Service bank - as depicted).
Optional parts available for this product
1) Analogue battery temperature monitor / trip with
10m off cable. TSAY
2) Digital temperature trip, can be daisy chained and
available in various temperatures. TSD50 TSD60 TSD70
3) Remote control unit. LPCUR
Pro Charge Ultra Lite
30A AC to DC Battery Charger
Features
Copyright © 2017 Sterling Power V 2.6 August 2017
AC input
(pre-wired cable)
AC input
80V-270VAC
40Hz-70Hz
Live
Earth
Neutral
Bank 1
(starter)
Pos
in
fuse
fuse
All negatives
are common
Bank 2
(House / Service)
1
2
RoHS
compliant
Absorption
Cond.
H Charge
Float
Sterling Power Products
V
12.2
In / Unit
Out / Rem
Audible alarm on/off
hold > 3 sec
Batt.
Temp
On / Off
Volts
Menu
hold>3 sec
Select
Change
Fault
3

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Summary of Contents for Sterling Power USA Pro Charge Ultra Lite

  • Page 1 Copyright © 2017 Sterling Power V 2.6 August 2017 TERLI G Pro Charge Ultra Lite 30A AC to DC Battery Charger OWER USER’S MANUAL. Features - Global Voltage 80-270V AC 40-70 Hz - 6 stage progressive Battery Charger. - Extremely efficient, up to 90%.

  • Page 2: Contents Page

    The Pro Charge Ultra Lite (LPCU1230) is an AC to DC battery charger TERLI G designed to charge up to 2 battery banks at a charging current of 30A. OWER Contents Page Page 3 - Legal and Safety. Page 4 - Front Panel and Dimensions.

  • Page 3: Legal And Safety

    Legal and Safety Using the Instruction Manual Safety Symbols CAUTION This manual must be read throughout before installing WARNING EXPLOSION this electronic device. Do not lose these instructions - keep them safe. The most up to date instructions can be found on the Sterling Power website. Please refer to Example - WARNING.

  • Page 4: Front Panel

    24) Conditioning mode. Refer to Page 10 for more information 25) Absorption mode. regarding these LEDs and for fault finding. 26) Fast Charge / Bulk. 27) Unit active power to internal electronics. Pro Charge Ultra Lite Dimensions 158.00 199mm(H) 158mm(W) 70mm(D) 4.60 5.50...
  • Page 5 Drawing shows twin battery bank installation. For single Installation Diagram bank, simply use one output. Both outputs are capable of carrying the full current, albeit, not simultaneously. remove the red end cap at the bottom AC input of the PCU Lite to reveal the circuit (pre-wired cable) board: For BMS instructions refer to page 9...

  • Page 6: Features And Force Options

    Features and Force Options Both the Enter (A) and Select (B) buttons are required when modifying the force options on the Pro Charge Ultra Lite. The ‘Night mode’ LED shall flash every 1 seconds to denote the pressing of Button A. The ‘12.4V Custom’...
  • Page 7 Battery Chemistry Chart Remember it is the voltages that are more important Bulk / Abs. Cond. Float Min | Abs. | Max than our battery types. After installation, test the voltage Options Volts Volts Volts Mins Mins from the unit is the desired voltage. Ensure you 14.00 13.85 13.70...
  • Page 8 Customising Battery Chemistry Opportunity to adjust Fast Charge / Bulk / Absorption voltage. What can be customized? Yellow Absorption LED will flash (section 2 on graph). Adjust Fast Charge voltage by using the A and B 1) Boost / bulk / absorption (V) ______ buttons to go up and down the voltage LED column to 2) Conditioning (V)

  • Page 9: Other Features | Bms Trip | Temp Sensor | Daisy Chain

    Other features Battery Management System (BMS) / or simple Remote Trip Battery Management System (BMS) - for lithium battery users. Remote Trip - for any users. Only use one of these 2 ports, do not use both. Use BMS 1 - if your BMS trips and provides a 0V (ground signal), then BMS 1 use BMS 1.

  • Page 10: Fault Finding

    Fault Finding The primary test the user can do before calling Sterling is to check what your AC input voltage is going into the PCUL. Ensure it is between 80-270VAC. Do the LEDs on the PCUL display then come on? If they do, then measure the DC voltage across the negative and positive terminals of the PCUL.

  • Page 11: Remote Control

    Remote Control Volts Volts Select Button (left) Select 1) Volts select button. > 4 sec. => unit standby / unit charger. Absorption Cond. 2) Voltage displayed is voltage into product. > 2 sec. => buzzer on/off H Charge Float Sterling Power Products 3) LCD screen with backlight.

  • Page 12: Customer Service And Warranty

    Sterling Power. We cannot accept warranty claims from any other Sterling Power distributor. Purchase or other acceptance of the product shall be on the condition and agreement that Sterling Power USA LLC and Sterling Power LTD shall not be liable for incidental or consequential damages of any kind. Some states may not allow the exclusion or limitation of consequential damages, so, the above limitations may not apply to you.

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