TCF TSL Installation, Operation & Maintenance Manual

TCF TSL Installation, Operation & Maintenance Manual

Inline centrifugal and mixed flow fans

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Throughout this manual, there are a number of HAZARD WARNINGS that must be read and adhered to in order
to prevent possible personal injury and/or damage to equipment. Two signal words "WARNING" and "CAUTION"
are used to indicate the severity of a hazard and are preceded by the safety alert symbol.
WARNING
Used when serious injury or death MAY result from misuse or failure to follow specific instructions.
CAUTION
Used when minor or moderate injury or product / equipment damage MAY result from misuse or failure to follow
specific instructions.
It is the responsibility of all personnel involved in installation, operation and maintenance to fully understand the
Warning and
Caution procedures by which hazards are to be avoided.
Introduction
This bulletin has been prepared to guide the users of
TSL Inline Centrifugal Fans and QSL Mixed Flow Fans
in the proper installation, operation and maintenance
procedures to insure maximum equipment life with
trouble-free operation.
Shipping and Receiving
All Twin City Fan & Blower products are carefully
constructed and inspected before shipment to insure
the highest standards of quality and performance.
Compare all components with the bill of lading or
packing list to verify that the proper unit was received.
Check each unit for any damage that may have
occurred in transit. Any damage should be reported
immediately to the carrier and the necessary damage
report filed.
Handling
Handling
of
all
air
moving
conducted by trained personnel and be consistent with
safe handling practices. Verify the lift capacity and
operating condition of handling equipment.
CAUTION
Maintain handling equipment to avoid serious
personal injury and do not stand under the load.
Units shipped completely assembled may be lifted
with slings and spreader bars. Use well-padded chains,
cables or nylon straps (see Figure 1). On most units,
lifting lugs are fashioned to protect the fan and fan
housing from damage. Never lift a fan by the inlet or
discharge flange, shafting or drives, wheel, motor or
motor base, or in any other manner that may bend or
distort parts.
If installation is to be delayed, store the unit in a
protected area. Protect the fan and motor bearings from
moisture and vibration (or shock loading). For extended
storage, wrap entire unit in plastic. Wrap loosely so air
may circulate around the fan and moisture does not
TSL and QSL Inline Centrifugal
and Mixed Flow Fans
INSTALLATION, OPERATION & MAINTENANCE MANUAL
equipment
should
be
©2004 – 2018 Twin City Fan Companies, Ltd.
collect, or use a desiccant. Extended storage requires
monthly inspections. Check for corrosion or damage to
the unit and for debris within the fan. Rotate the fan
wheel a few revolutions. Stop the wheel in a position
other than the initial position. Grease the bearings every
month with a grease compatible with the grease
supplied with the bearings.
Figure 1.
Lifting With Lifting Lugs
(Standard)
Foundations and Supporting Structures
The TSL and QSL series can be mounted horizontally,
vertically, or at any angle if ordered accordingly.
Mounting brackets are available to accept both vibration
isolating hangers or pads. Typical mounting arrangements
are shown in Figures 2 through 8. Floor or wall mounted
fans may be installed on a flat, rigid foundation.
When mounting to concrete, anchor bolts should be
"L" or "T" shaped with sufficient length for nuts,
washers, shims, and threads for draw-down. Each bolt
should be placed in a sleeve or pipe with diameter
larger than the bolt to allow for adjustment. When the
mounting surface and the surface of the fan base do
not match, shim level. Do not distort the fan when
tightening the anchor bolts.
A fan mounted to or within a structure should be
placed as close as possible to a rigid member such as
a wall or a column. The structure must be designed for
rotating equipment. Static design for strength is not
sufficient to insure operation at low vibration levels.
ES-895
September 2017
Lifting With Straps &
Spreader Bar (Not Provided)

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Table of Contents
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Summary of Contents for TCF TSL

  • Page 1 This bulletin has been prepared to guide the users of collect, or use a desiccant. Extended storage requires TSL Inline Centrifugal Fans and QSL Mixed Flow Fans monthly inspections. Check for corrosion or damage to in the proper installation, operation and maintenance the unit and for debris within the fan.
  • Page 2: Fan Installation, Factory Assembled Units

    Supports for suspended fans must be cross-braced to Check sheaves for wear. Excessive slippage of belts prevent side-sway. Structural resonance should be at on sheaves can cause wear and vibration. Replace worn least 20% from fan operating speed. Vibration isolators sheaves with new ones.
  • Page 3 4000 4500 1" thru 1 ⁄ " Two different types of motor mounts, post and saddle, ⁄ (25 – 35) are used on TSL Inline Centrifugal and QSL Mixed Flow ⁄ " thru 2 ⁄ " ⁄ ⁄ ⁄ ⁄...
  • Page 4: Bearing Maintenance

    When the fans are started, the bearings may discharge excess grease through the seals for a short Table 2. TSL Wheel-Funnel Overlap SIZE 12.25 15.00 18.25 20.00...
  • Page 5: Operation Checklist

    □ Re-adjust drive tension if necessary. Figure 5. Typical Horizontal Mounting with Vibration Isolators ITEM QTY. DESCRIPTION TSL or QSL Fan Vibration Isolator* Adjusting & Leveling Bolt Hex Nut** Hex Nut** Anchor Bolt** NOTES: *1. Vibration isolators are optional accessories.
  • Page 6 Figure 7. Typical Vertical Mounting with Vibration Hangers ITEM QTY. DESCRIPTION TSL or QSL Fan Spring Hanger* Neoprene Washer Steel Washer** Hex Nut** Threaded Rod Hanger Rod** NOTES: *1. Spring hangers are optional accessories. 2. When spring hanger interferes with ductwork, add offset to threaded rod to provide clearance.
  • Page 7 Figure 9. Cutaway View of TSL Assembly Figure 10. Exploded View of TSL Assembly ITEM QTY. DESCRIPTION Inlet Adaptor Plate and Inlet Funnel Wheel Bearing Housing With End Cover Plate Belt Tube & Straightening Vanes NOTES: Discharge Cone & Belt Tube Seal (Removable) 1.
  • Page 8 Discharge Cap (Optional) Curb Cap (Optional) NOTE: 1. Quantity and size of mounting lag bolts varies by fan size. TWIN CITY FAN & BLOWER | WWW.TCF.COM 5959 Trenton Lane N | Minneapolis, MN 55442 | Phone: 763-551-7600 | Fax: 763-551-7601...

This manual is also suitable for:

Qsl

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