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Summary of Contents for StoneAge TORUS TR-130
- Page 1 TORUS 3D TANK AND VESSEL CLEANING TOOLS USER MANUAL TR-130 TR-200 PL 556 REV A (10/2018)
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Page 2: Table Of Contents
TORUS TR-130 ACCESSORIES ........ -
Page 3: Manufacturer's Information
MANUFACTURER’S INFORMATION StoneAge Inc. StoneAge Europe 466 S. Skylane Drive Unit 2, Britannia Business Centre Durango, CO 81303, USA Britannia Way Phone: 970-259-2869 Malvern WR14 1GZ Toll Free: 866-795-1586 United Kingdom www.stoneagetools.com Phone: +44 (0) 1684 892065 This manual must be used in accordance with all applicable national laws. The manual shall be regarded as a part of the machine and shall be kept for reference until the final dismantling of the machine, as defined by applicable national law(s). -
Page 4: Warning And Safety Instructions
WARNING AND SAFETY INSTRUCTIONS DANGER BOTH THE TR-130 AND TR-200 MODELS OF TORUS CONTAIN SEVERAL HIGH-ENERGY, RARE- EARTH MAGNETS THAT PRODUCE A MAGNETIC FIELD IN EXCESS OF 10 GAUSS. PERSONS WITH A PACEMAKER OR OTHER ELECTRONIC MEDICAL DEVICE MUST USE EXTREME CAUTION WHEN HANDLING, OR IN CLOSE PROXIMITY TO THE TORUS. -
Page 5: Torus Tr-130
DESCRIPTION OF EQUIPMENT AND INTENDED USE (TR-130): The Torus TR-130 3D Tool is designed for cleaning tanks, vessels, autoclaves, ducts and reactor interiors. The tool is capable of working pressures up to 22,000 psi (1500 bar) and flow rates of 10 to 80 gpm. -
Page 6: Operation - Manifold And Nozzle Selection
The box where these two intersect will give the appropriate flow rate and manifold type. THIS TABLE SHOWS MANIFOLD AND NOZZLE SIZE SELECTION GUIDELINES FOR COMMON JETTING SCENARIOS AND DOES NOT TAKE INTO ACCOUNT HOSE SIZE. For the most accurate manifold and nozzle selection, use the StoneAge Jetting App: http://jetting.stoneagetools.com MANIFOLD AND NOZZLE SELECTION... -
Page 7: Operation - Inlet Adapters And Speed Adjustment
TORUS TR-130 OPERATION INLET ADAPTERS: The inlet adapters are all female-female couplings. One end is an O-ring face seal that seals to the inlet shaft. The other end is available in 3/4” NPT, 1” NPT, 3/4”medium pressure or 1” medium pressure. -
Page 8: Torus Tr-130 Accessories
Clamp Collar on the cage to insert the Torus HC 090 PULLING RING INSTALLATION: ® Apply Blue Loctite (StoneAge part number GP 180) to the pulling ring bolt prior to installation. Torque bolt to 50-60 ft-lbs. 866-795-1586 • WWW. STONEAGETOOLS.COM... -
Page 9: Maintenance Schedule
Magnetic Brake When necessary The magnetic brake requires no lubrication or maintenance. If a problem is suspected with the magnetic brake assembly, it should be sent to a certified StoneAge repair center for service or replacement. Threaded high pressure Before and/or... -
Page 10: Maintenance Kits
• Clean lint free rags or blue shop towels • Swagelock Blue Goop Anti-Seize or Equivalent • Mobil SHC PM 460 Synthetic Grease or equivalent TORUS TR-130 SERVICE AND OVERHAUL KIT PARTS TR130 600 –SERVICE KIT TR130 610 –OVERHAUL KIT... -
Page 11: Maintenance - Tr-130 Assembly
TORUS TR-130 MAINTENANCE TR-130 ASSEMBLY Sub-Assemblies of the TR-130 shown in BOLD CAPITAL labels and have additional part break downs in the following pages. Part Diagram Color Code Key = Replacement part is TR130 600 available in this kit Service Kit... -
Page 12: Maintenance - Tr130 240-Rxx-X Manifold Assembly
TORUS TR-130 MAINTENANCE TR130 240-RXX-X MANIFOLD ASSEMBLY Part Diagram Color Code Key = Replacement part is TR130 600 available in this kit Service Kit (2) OCV-XXX = Replacement part is TR130 610 Nozzle Overhaul Kit available in this kit TR 577-XX... -
Page 13: Maintenance - Tr130 120 Inlet Assembly
TORUS TR-130 MAINTENANCE TR130 120 INLET ASSEMBLY HC 012-TO HP Seal and O-Ring TR130 122 Inlet Shaft BJ 007 Bearing MJ 011-C Wide Outer Race Seat SG 009 TR130 103 Bearing WS 210 End Inlet O-Ring TR 104 TR130 113... -
Page 14: Maintenance - Tr130 200 Brake Assembly
TORUS TR-130 MAINTENANCE TR130 200 BRAKE ASSEMBLY Part Diagram Color Code Key = Replacement part is TR130 600 available in this kit Service Kit = Replacement part is TR130 235 TR130 226 TR130 610 BHCS .19 x 24 x .50 SS... -
Page 15: Maintenance - Tr-130 High Pressure Seal Replacement
TORUS TR-130 MAINTENANCE TR-130 HIGH PRESSURE SEAL MAINTENANCE The Torus has 2 high pressure seals. These seals may leak at tap pressure, but should seal at pressures above 1000 psi. TO ACCESS THE SHAFT SEAL IN THE TR130 120 INLET ASSEMBLY: 1. -
Page 16: General Fastener Installation
TORUS TR-130 GENERAL FASTENER INSTALLATION TR-130 FASTENER ASSEMBLY INSTRUCTIONS (4) TB 050 Screws SHCS .25-20 x .75 SS ® Apply Blue Loctite 242 to threads Torque to 84 in-lbs (7 ft-lbs) (4) GP 200-BSPP4 Copper Ring (4) GS 325-20 SCREWS SHCS .25-20 X 5.00 SS... - Page 17 NOTES THIS PAGE LEFT INTENTIONALLY BLANK 866-795-1586 • WWW.STONEAGETOOLS.COM...
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Page 18: Torus Tr-200
TORUS TR-200 DESCRIPTION AND INTENDED USE DESCRIPTION OF EQUIPMENT AND INTENDED USE (TR-200): The Torus TR-200 3D Tool is designed for cleaning tanks, vessels, autoclaves, ducts and reactor interiors. The tool is capable of working pressures up to 15,000 psi (1035 bar) and flow rates of 50 to 220 gpm. The wide range of flow rates is accommodated by the use of seven different manifolds;... -
Page 19: Operation - Manifold And Nozzle Selection
The box where these two intersect will give the appropriate flow rate and manifold type. THIS TABLE SHOWS MANIFOLD AND NOZZLE SIZE SELECTION GUIDELINES FOR COMMON JETTING SCENARIOS AND DOES NOT TAKE INTO ACCOUNT HOSE SIZE. For the most accurate manifold and nozzle selection, use the StoneAge Jetting App: http://jetting.stoneagetools.com CHART... -
Page 20: Operation - Inlet Adapters And Speed Adjustment
TORUS TR-200 OPERATION INLET ADAPTERS: The inlet adapters are all female-female couplings. One end is an O-ring face seal that seals to the inlet shaft. The other end is available in 1” NPT or 1” medium pressure. TR200 121 O-Ring TR 230-P16 TR 230-MP16 Coupling... -
Page 21: Maintenance Schedule
Magnetic Brake When necessary The magnetic brake requires no lubrication or maintenance. If a problem is suspected with the magnetic brake assembly, it should be sent to a certified StoneAge repair center for service or replacement. Threaded high pressure Before and/or... -
Page 22: Maintenance Kits
TORUS TR-200 MAINTENANCE KITS TORUS SERVICE Product training and proper tools are required to service the Torus. If you are uncomfortable performing the service, bring the tool to your authorized dealer. Take care throughout the entire procedure to keep the internals clean and free from grit, lint, and contamination. Failure to do so could result in premature failure after service. -
Page 23: Maintenance - Tr-200 Assembly
TORUS TR-200 MAINTENANCE TR-200 ASSEMBLY Sub-Assemblies of the TR-200 shown in BOLD CAPITAL labels and have additional part break downs in the following pages. Part Diagram Color Code Key = Replacement part is TR200 600 available in this kit Service Kit = Replacement part is TR200 610 available in this kit... -
Page 24: Maintenance - Tr200 240-Rxx-X Manifold Assembly
TORUS TR-200 MAINTENANCE TR200 240-RXX-X MANIFOLD ASSEMBLY Part Diagram Color Code Key = Replacement part is TR200 600 available in this kit Service Kit = Replacement part is TR200 610 (2) SA 366-G16P12-X Overhaul Kit available in this kit Nipple Assembly (2) TR200 260-R20 (2) TR200 260-R25 TR200 245... -
Page 25: Maintenance - Tr200 120 Inlet Assembly
TORUS TR-200 MAINTENANCE TR200 120 INLET ASSEMBLY SM 012-O HP Seal and O-Ring TR200 122 4) TR 117 SEALING SCREWS Inlet Shaft SHCS .37-16 X 1.25 SS TR200 121 ® Apply Blue Goop to threads O-Ring Torque to 252 in-lbs (21 ft-lbs) SM 009 Bearing SM 011... -
Page 26: Maintenance - Tr200 200 Brake Assembly
TORUS TR-200 MAINTENANCE TR200 200 BRAKE ASSEMBLY Part Diagram Color Code Key = Replacement part is TR200 600 available in this kit Service Kit TR200 225 = Replacement part is TR130 235 TR200 610 GEAR ASSEMBLY BHCS .19 x 24 x .50 SS Overhaul Kit available in this kit TR130 204... -
Page 27: Maintenance - Tr-200 High Pressure Seal Replacement
TORUS TR-200 MAINTENANCE TR-200 HIGH PRESSURE SEAL MAINTENANCE The Torus has 2 high pressure seals. These seals may leak at tap pressure, but should seal at pressures above 1000 psi. TO ACCESS THE SHAFT SEAL IN THE TR200 120 INLET ASSEMBLY: 1. -
Page 28: General Fastener Installation
TORUS TR-200 GENERAL FASTENER INSTALLATION TR-200 FASTENER ASSEMBLY INSTRUCTIONS (4) GS 325-03 SCREWS SHCS .25-20 X .75 SS ® Apply Blue Loctite 242 to threads Torque to 84 in-lbs (7 ft-lbs) 4) TR200 216 SEALING SCREWS SHCS .25-20 x 6.25 SS Apply Blue Goop to threads Torque to 144 in-lbs (12 ft-lbs) 4) TR 117 SEALING SCREWS... - Page 29 NOTES THIS PAGE LEFT INTENTIONALLY BLANK 866-795-1586 • WWW.STONEAGETOOLS.COM...
- Page 30 NOTES THIS PAGE LEFT INTENTIONALLY BLANK 866-795-1586 • WWW. STONEAGETOOLS.COM...
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Page 32: Terms And Conditions And Warranty
REPRESENTATIONS AS TO THE PERFORMANCE Conditions”) shall operate as the acceptance by OF ANY PRODUCT EXCEPT AS SET FORTH IN THE StoneAge, Inc. (“Seller”) of the order submitted by STONEAGE LIMITED WARRANTY PROVIDED WITH THE the purchaser (“Buyer”). Such acceptance is made PRODUCT. - Page 33 STONEAGE TRADEMARK LIST View the list of StoneAge’s trademarks and service marks and learn how the trademarks should be used. Use of StoneAge trademarks may be prohibited, unless expressly authorized. http://www.StoneAgetools.com/trademark-list/ STONEAGE PATENT DATA View the list of StoneAge’s current U.S.
- Page 34 Product at any time without notice to End- directly from StoneAge Inc. (“StoneAge”) or from a User, and StoneAge is not obligated to make the same StoneAge Authorized Dealer or Reseller (“Dealer”). No improvements during warranty service to any Product warranty of any kind or nature is made by StoneAge previously manufactured.
- Page 35 LIABILITY ARE PART OF THE CONSIDERATION IN User shall familiarize itself with all operation materials THE PRICE OF THE STONEAGE PRODUCT YOU provided by StoneAge and shall at all times use and PURCHASED. require its agents, employees and contractors to use...
- Page 36 1-866-795-1586 • www.STONEAGETOOLS.com © 2017 StoneAge, Inc. All Rights Reserved...
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