Related Manuals for Brooks 4800 Series
Summary of Contents for Brooks 4800 Series
- Page 1 Installation and Operation Manual X -SE-4800-LOI-eng Part Number: 541B117AAG ® Brooks 4800 Series LOI January, 2009 ® Brooks 4800 Series Local Operator Interface (LOI) LOI Attached to a 4800 Series Device...
- Page 2 Essential Instructions Read this page before proceeding! Brooks Instrument designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you must properly install, use and maintain them to ensure they continue to operate within their normal specifications.
- Page 3 We appreciate this opportunity to service your flow measurement and control requirements with a Brooks Instrument device. Every day, flow customers all over the world turn to Brooks Instrument for solutions to their gas and liquid low-flow applications. Brooks provides an array of flow measurement and control products for various industries from biopharmaceuticals, oil and gas, fuel cell research and chemicals, to medical devices, analytical instrumentation, semiconductor manufacturing, and more.
- Page 4 Installation and Operation Manual X -SE-4800-LOI-eng Part Number:541B117AAG ® Brooks 4800 Series LOI January, 2009 THIS PAGE WAS INTENTIONALLY LEFT BLANK...
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Page 5: Table Of Contents
Contents Installation and Operation Manual X-SE-4800-LOI-eng Part Number: 541B117AAG ® Brooks 4800 Series LOI January, 2009 Paragraph Page Number Number Section 1 Introduction How to Use This Manual ......................1-1 Description ..........................1-1 Specifications ..........................1-1 Section 2 Installation General ............................2-1 Receipt of Equipment ......................... - Page 6 LOI Display and Jog Dial ......................3-1 Alarm LED Indicator ........................4-3 Tables Table Page Number Number Pin-outs for D-Connector to 4800 Series Device ............... 1-2 Pin-outs for D-Connector to Remote Connection ............... 1-3 Menu Structure ........................... 3-2 Totalizer Units ..........................3-15...
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Page 7: Section 1 Introduction
The LOI provides the following functionality: • Measures the flow signal level from the Brooks 4800 Series device and displays it on a LCD display. • Includes a jog dial button to allow the user to send control signals to the Brooks 4800 Series device to adjust the flow, perform a valve override, zero the device, and set device configuration parameters. - Page 8 4800 Series LOI January, 2009 ELECTRICAL CHARACTERISTICS: Electrical Connections 2 15-pin D-sub connectors, one for connection to the 4800 Series device and one for remote connection. The pin-outs are listed below. Table 1-1. Pin-outs for D-Connector to 4800 Series Device Pin No.
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Page 9: Pin-Outs For D-Connector To Remote Connection
Section 1 Introduction Installation and Operation Manual X-SE-4800-LOI-eng Part Number: 541B117AAG ® Brooks 4800 Series LOI January, 2009 Table 1-2. Pin-outs for D-Connector to Remote Connection Pin No. Function Setpoint Signal Ground Flow Voltage Output Alarm Output Flow Current Output... -
Page 10: Loi Dimensions
Section 1 Introduction Installation and Operation Manual X-SE-4800-LOI-eng Part Number: 541B117AAG ® Brooks 4800 Series LOI January, 2009 Figure 1-1. LOI Dimensions... - Page 11 Section 1 Introduction Installation and Operation Manual X-SE-4800-LOI-eng Part Number: 541B117AAG ® Brooks 4800 Series LOI January, 2009 CERTIFICATIONS EMC Directive 89/336/EEC: per EN 61326 Hazardous Location Classification The modules shall be installed in a suitable enclosure providing a degree of protection of at least IP54 according to EN 60529, taking into account the environmental conditions under which the equipment will be used.
- Page 12 Section 1 Introduction Installation and Operation Manual X-SE-4800-LOI-eng Part Number: 541B117AAG ® Brooks 4800 Series LOI January, 2009 THIS PAGE WAS INTENTIONALLY LEFT BLANK...
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Page 13: Section 2 Installation
Installation and Operation Manual X-SE-4800-LOI-eng Part Number: 541B117AAG ® Brooks 4800 Series LOI January, 2009 2-1 General This section contains the procedures for the receipt and installation of the instrument. See Section 1 for dimensional and connection requirements. Do not attempt to start the system until the instrument has been installed. It is important that the start-up procedures be followed in the exact sequence presented. -
Page 14: Return Shipment
4800 Series LOI January, 2009 2-4 Return Shipment Prior to returning any instrument to the factory, contact your nearest Brooks location for a Return Materials Authorization Number (RMA#). This can be obtained from one of the following locations: Brooks Instrument 407 W. -
Page 15: Mechanical Connections
January, 2009 2-7 Mechanical Connections Recommended installation procedure: a. Attach the LOI device to the 4800 Series device by inserting the D- connector at the bottom of the LOI device to the D-connector at the top of the 4800 Series device. -
Page 16: Loi Installed Using Dc Power Plug
Installation and Operation Manual X-SE-4800-LOI-eng Part Number: 541B117AAG ® Brooks 4800 Series LOI January, 2009 DC Power Plug One of the two screws securing the LOI device to the 4800 Series device Figure 2-2 LOI Installed Using DC Power Plug... -
Page 17: Section 3 Operation
Section 3 Operation Installation and Operation Manual X-SE-4800-LOI-eng Part Number: 541B117AAG Brooks 4800 Series LOI ® January, 2009 3-1 Operating Procedures After the LOI device has been properly installed, it is ready for operation. 3-2 General Display and Jog Dial Operation The LOI device displays the current flow measurement. - Page 18 Section 3 Operation Installation and Operation Manual X-SE-4800-LOI-eng Part Number: 541B117AAG Brooks 4800 Series LOI ® January, 2009 Table 3-1 Menu Structure FL main menu ■ Press jog dial > 3 sec. Access Totalizer menu ■ back to Main menu (flow indication) <>...
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Page 19: Scrolling To And Selecting A Menu Item
Section 3 Operation Installation and Operation Manual X-SE-4800-LOI-eng Part Number: 541B117AAG Brooks 4800 Series LOI ® January, 2009 3-2-1 Scrolling to and Selecting a Menu Item The display can show two menu items at a time. An Up or Down Arrow next to a menu item indicates that there are additional menu items above or below those currently displayed. -
Page 20: Gas Curve File
For information about each of the configuration functions, refer to the following topics. 3-3-1 Gas Curve File The gas curve file that will be used by the 4800 Series device can be selected from the LOI. 1. From the Configuration menu, select GasCurv. -
Page 21: Flow Engineering Units
Section 3 Operation Installation and Operation Manual X-SE-4800-LOI-eng Part Number: 541B117AAG Brooks 4800 Series LOI ® January, 2009 3-3-2 Flow Engineering Units As a default setting, setpoint and flow are presented in % of full scale. In case engineering units other than % are necessary, over a dozen engineering units are available to represent the setpoint or flow. - Page 22 Section 3 Operation Installation and Operation Manual X-SE-4800-LOI-eng Part Number: 541B117AAG Brooks 4800 Series LOI ® January, 2009 5. In the confirmation prompt menu, move the cursor to OK and push the jog dial. Following is a complete list of the available engineering units.
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Page 23: Setpoint Source
January, 2009 3-3-3 Setpoint Source The control of the 4800 Series device can be toggled between the local LOI and a remote controller. With Remote control selected, the LOI device is passive; the flow and setpoint can be read and controlled from the remote controller. -
Page 24: Ensuring Proper Setpoint Operation In Local And Remote Modes
To ensure proper operation of the LOI, use the following Setpoint Source settings: • When using the LOI to control the 4800 Series device, Setpoint Source setting should be Local. • When using a remote controller (e.g. 0154) connected to the LOI to... -
Page 25: Dial Resolution
Section 3 Operation Installation and Operation Manual X-SE-4800-LOI-eng Part Number: 541B117AAG Brooks 4800 Series LOI ® January, 2009 3-3-6 Dial Resolution The decimal place at which the setpoint value and the setpoint alarm value will be incremented/decremented when turning the jog dial can be set. -
Page 26: Backlight
Section 3 Operation Installation and Operation Manual X-SE-4800-LOI-eng Part Number: 541B117AAG Brooks 4800 Series LOI ® January, 2009 3-3-7 Backlight The display backlight can be turned on and off. 1. From the Configuration menu, select Back-Lt. GasCurv Eng-Unt SpSourc Resolut... -
Page 27: Zeroing
Section 3 Operation Installation and Operation Manual X-SE-4800-LOI-eng Part Number: 541B117AAG Brooks 4800 Series LOI ® January, 2009 3-3-9 Zeroing The Zeroing settings—Auto, Reset, or None—can be selected from the LOI. 1. From the Configuration menu, select Zeroing. GasCurv Eng-Unt... -
Page 28: Output Selection
Part Number: 541B117AAG Brooks 4800 Series LOI ® January, 2009 3-3-10 Output Selection The analog output signal of the 4800 Series device can be toggled between voltage and current. 1. From the Configuration menu, select Out-type. GasCurv Eng-Unt SpSourc Resolut... -
Page 29: Reset To Factory Default
Section 3 Operation Installation and Operation Manual X-SE-4800-LOI-eng Part Number: 541B117AAG Brooks 4800 Series LOI ® January, 2009 3-3-11 Reset to Factory Default The LOI can be reconfigured to the factory default settings. 1. From the Configuration menu, select Default. -
Page 30: Valve Override
Section 3 Operation Installation and Operation Manual X-SE-4800-LOI-eng Part Number: 541B117AAG Brooks 4800 Series LOI ® January, 2009 The confirmation menu that displays includes a Fine function for specifying which decimal place in the setpoint value will be incremented/decremented when turning the jog dial. -
Page 31: Totalizer
3-6 Totalizer With the valve state in Normal and the LOI totalizer started, the totalizer accumulates the instantaneous flow values received from the 4800 Series device at regular intervals. The totalizer unit is in the selected engineering unit. If the totalizer value exceeds the display limit, then the totalizer display will change to a higher unit in the same category. -
Page 32: Viewing The Totalizer Value
Section 3 Operation Installation and Operation Manual X-SE-4800-LOI-eng Part Number: 541B117AAG Brooks 4800 Series LOI ® January, 2009 To control the totalizer operation: 1. From the main menu, select TOTZR. CONFIG TOTZR ALARM EXIT The Totalizer menu displays. RESET START... -
Page 33: Section 4 Maintenance
Brooks ® 4800 Series LOI January, 2009 4-1 Overview No routine maintenance is required on the 4800 Series LOI device. This section provides information about setting and detecting the flow alarm. CAUTION This instrument contains electronic components that are susceptible to damage by static electricity. Proper handling procedures must be observed during the removal, installation, or other handling of internal circuit boards or devices. -
Page 34: Changing A Flow Alarm Value
Installation and Operation Manual X-SE-4800-LOI-eng Part Number: 541B117AAG Brooks ® 4800 Series LOI January, 2009 4-2-2 Changing a Flow Alarm Value To set the high or low flow alarm value: 1. From the Alarm menu, select H-Alarm or L-Alarm. H-Alarm... -
Page 35: Alarm Output Pin
Installation and Operation Manual X-SE-4800-LOI-eng Part Number: 541B117AAG Brooks ® 4800 Series LOI January, 2009 The flow alarm status is indicated by the right LED on the device. Green = Flow alarm enabled Flashing Red = Flow alarm condition detected Figure 4-1. - Page 36 Section 4 Maintenance Installation and Operation Manual X-SE-4800-LOI-eng Part Number: 541B117AAG Brooks ® 4800 Series LOI January, 2009 THIS PAGE WAS INTENTIONALLY LEFT BLANK...
- Page 37 CE mærkning af Masse Flow udstyr Dato Januar-1996. Brooks Instrument har gennemført CE mærkning af elektronisk udstyr med succes, i henhold til regulativet om elektrisk støj (EMC direktivet 89/336/EEC). Der skal dog gøres opmærksom på benyttelsen af signalkabler i forbindelse med CE mærkede udstyr.
- Page 38 Date January-1996. The Brooks (electric/electronic) equipment bearing the CE mark has been successfully tested to the regulations of the Electro Magnetic Compatibility (EMC directive 89/336/EEC). Special attention however is required when selecting the signal cable to be used with CE marked equipment.
- Page 39 Janvier 1996. Messieurs, Les équipements Brooks (électriques/électroniques) portant le label CE ont été testés avec succès selon les règles de la Compatibilité Electromagnétique (directive CEM 89/336/EEC). Cependant, la plus grande attention doit être apportée en ce qui concerne la sélection du câble utilisé pour véhiculer le signal d’un appareil portant le label CE.
- Page 40 CE. Qualità dei cavi di segnale e dei relativi connettori: Brooks fornisce cavi di elevata qualità che soddisfano le specifiche richieste dalla certificazione CE. Se l’utente intende usare propri cavi, questi devono possedere una schermatura del 100%. I connettori sia di tipo “D” che circolari devono possedere un guscio metallico. Se esiste un passacavo esso deve essere metallico e fornito di fissaggio per lo schermo del cavo.
- Page 41 Januar 1996 Til den det angår Brooks Instrument elektrisk og elektronisk utstyr påført CE-merket har gjennomgått og bestått prøver som beskrevet i EMC forskrift om elektromagnetisk immunitet, direktiv 89/336/EEC. For å opprettholde denne klassifisering er det av stor viktighet at riktig kabel velges for tilkobling av det måletekniske utstyret.
- Page 42 Date : January 1996 Brooks (elektriska / elektronik) utrustning, som är CE-märkt, har testats och godkänts enligt gällande regler för elektromagnetisk kompabilitet (EMC direktiv 89/336/EEC). Speciell hänsyn måste emellertid tas vid val av signalkabel som ska användas tillsammans med CE-märkt utrustning.
- Page 43 Installation and Operation Manual X-SE-4800-LOI-eng Part Number: 541B117AAG ® Brooks 4800 Series LOI January, 2009 THIS PAGE WAS INTENTIONALLY LEFT BLANK...
- Page 44 BROOKS SERVICE AND SUPPORT Brooks is committed to assuring all of our customers receive the ideal flow solution for their application, along with outstanding service and support to back it up. We operate first class repair facilities located around the world to provide rapid response and support.