Alfa Laval Toftejorg TZ-89 Instruction Manual
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Alfa Laval Toftejorg TZ-89 Instruction Manual

Alfa Laval Toftejorg TZ-89 Instruction Manual

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Instruction Manual
Alfa Laval Toftejorg™ TZ-89
Covering:
Standard Machines
TE91A500-EN6
First published: 1989
ESE01837-EN6
Original manual
2016-02

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Summary of Contents for Alfa Laval Toftejorg TZ-89

  • Page 1 Instruction Manual Alfa Laval Toftejorg™ TZ-89 Covering: Standard Machines TE91A500-EN6 First published: 1989 ESE01837-EN6 2016-02 Original manual...

  • Page 3: Table Of Contents

    10.3. Exploded view drawing, TZ-89 & TZ-89LF ............. 10.4. Spare part kits, service kits and Tools ............11. General information ................... 11.1. Service and Repair ................11.2. How to Order Spare Parts ............... 11.3. How to contact Alfa Laval Tank Equipment ............

  • Page 4: Ec Declaration Of Conformity

    +45 79 32 22 00 Phone No. hereby declare that Tank Cleaning Machine Designation Alfa Laval Toftejorg TZ-89 Type From serial number 2016-0001 to 2030-99999 is in conformity with the following directive with amendments: Machinery Directive 2006/42/EC - DS/EN ISO 12100:2010...

  • Page 5: Safety

    2 Safety Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. Always read the manual before using the tank cleaning machine! 2.1 Important information WARNING Indicates that special procedures must be followed to avoid serious personal injury. CAUTION Indicates that special procedures must be followed to avoid damage to the tank cleaning machine NOTE...

  • Page 6: Introduction

    (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB. Alfa Laval Corporate AB will enforce its rights related to this document to the fullest extent of the law, including the seeking of criminal prosecution.

  • Page 7: Intended Use

    Alfa Laval, Kolding A/S. All rights reserved. The Alfa Laval logotype is a trademark or a registered trademark of Alfa Laval Corporate AB. "Toftejorg" is a trademark or registered trademark of Alfa Laval Kolding A/S. Other products or company names mentioned herein may be the trademarks of their respective owners.

  • Page 8: Installation

    4 Installation The Alfa Laval Toftejorg TZ-89 is a media driven and media lubricated tank cleaning machine. No lubricating substances such as oil or grease are used. All materials are selected for contact with food. 4.1 Functioning The flow of the cleaning fluid passes through a guide and a turbine, which accordingly is set into rotation.

  • Page 9: General Safety And Installation Instructions

    4 Installation 4.2 General Safety and Installation Instructions The Alfa Laval Toftejorg TZ-89 is designed to be installed in a vertical upright position, however, the machine can operate horizontally or in any desired angle position. The machine is equipped with a sliding and locking type flange connection, permitting to adjust the protruding of the cleaning head into the tank from 65 - 766 mm for the standard configuration.

  • Page 10: Operation

    PEEK Guide and Turbine wheel. Aggressive chemicals, excessive concentrations of chemicals at elevated temperatures as well as certain dissolvents and hydrochlorides should be avoided. If you are in doubt, contact your local Alfa Laval sales office. After Use Cleaning Cleaning solutions must never be allowed to dry out in the machine, due to possible "salting out"...

  • Page 11: Maintenance And Repair

    6 Maintenance and Repair 6.1 Preventive Maintenance In order to keep your tank cleaning machine servicing you as an efficient tool in your tank cleaning operations, it is essential to maintain its high performance by following a simple preventive maintenance programme, which will always keep your tank cleaning machine in good condition.

  • Page 12: Main Assembly

    6 Maintenance and Repair 6.2 Main Assembly Important: The Cleaner head must never be unscrewed before the Gear unit has been taken out Dismantling 1. Remove Screws (pos. 1). Lift off Inlet connection (pos. 2) 2. Lift off Guide (pos. 3) and remove O-ring (pos. 4) 3.
  • Page 13 6 Maintenance and Repair Main Assembly TD523390...

  • Page 14: Gear Unit

    5. Mount Gear frame (pos. 7.14) and secure with Screws (pos. 7.13) 6. Mount Distance bush (pos. 7.5) on the one shaft and Stainless Steel Gear wheel (pos. 7.7) on the other (N/A in Alfa Laval Toftejorg TZ-89L). Mount Gear wheels (pos. 7.6) 7.
  • Page 15 6 Maintenance and Repair Gear Unit TD523391...

  • Page 16: Cleaner Head

    6 Maintenance and Repair 6.4 Cleaner Head Dismantling 1. Knock out Tubular Rivet (pos. 16.12) 2. Unscrew the Nozzle head (pos. 16.11) with Nozzles (pos. 16.10). Insert a screwdriver inside the shaft for Cleaner Head (pos. 16.18) into hole in Rotor (pos. 16.17), turn the Nozzle Head (pos. 16.11) anti-clockwise. 3.
  • Page 17 6 Maintenance and Repair Cleaner Head TD523392...

  • Page 18: Trouble Shooting Guide

    7 Trouble Shooting Guide Slow rotation or failure of machine to rotate Action Possible Causes No or insufficient liquid flow a). Check if supply valve is fully open b). Check if inlet pressure to machine is correct c). Check nozzles for clogging d).

  • Page 19: Technical Data

    8 Technical Data Weight of machine: 7.0 kg (15,4 lb) Working pressure: 2-7 bar (30-100 psi) Materials: AISI 316L, AISI 316, SAF2205 (UNS 31803), PEEK, PTFE, FEP/Silicone Principal dimensions in mm Inlet Connections: Thread: 3/4” BSP 3/4” NPT Clamp: 1” ISO2852 Do = 50.5 Tank Connections: Flange:...
  • Page 20 8 Technical Data Flow rate) Inlet pressure B: USgpm D: psi A: m3/h C: nozzle sizes E: bar...
  • Page 21 8 Technical Data Throw length Max. static Effective TD523321 Inlet pressure D: psi A: m B: ft C: nozzle sizes E: bar...
  • Page 22 8 Technical Data Cleaning Time, f. complete Pattern (=8 cycles) Inlet pressure B: RPM of machine body D: psi A: min. C: nozzle sizes E: bar...

  • Page 23: Product Programme

    = Standard version 4x4 mm nozzles TJ TZ-89 TJ TZ-89L = "Low flow" 2x2.5 mm nozzles Alfa Laval Toftejorg TZ-89L is designed for small tanks, cleaning with low flow, fast rotation and has only 2 nozzles. Options Length Machine Article No.

  • Page 24: Parts Lists, Service Kits And Tools

    Please note that some of the parts are in PEEK, which is not resistant to concentrated sulfuric acid. *Note: Pos. 5 is not sold as single spare part component but only as part of a machine maintenance/repair order. For further information please contact Alfa Laval Customer Support.

  • Page 25: Reference List Of Parts, Tz-89Lf

    Please note that some of the parts are in PEEK, which is not resistant to concentrated sulfuric acid. *Note: Pos. 5 is not sold as single spare part component but only as part of a machine maintenance/repair order. For further information please contact Alfa Laval Customer Support.

  • Page 26: Exploded View Drawing, Tz-89 & Tz-89Lf

    10 Parts Lists, Service Kits and Tools 10.3 Exploded view drawing, TZ-89 & TZ-89LF TD523413...

  • Page 27: Spare Part Kits, Service Kits And Tools

    TE20A297 (TZ-89LF) TE20A297 (TZ-89LF) TE20A297 (TZ-89LF) TE20A285 (TZ-89) TE20A285 (TZ-89) TE20A285 (TZ-89) TE20A286 (TZ-89LF) TE20A286 (TZ-89LF) TE20A286 (TZ-89LF) Spare Part Kit for Alfa Laval Toftejorg TZ-89, Article No. TE20A299 Description Part No. Pos. No. O-ring 2 pcs. TE51T034 O-ring 1 pcs.
  • Page 28 10 Parts Lists, Service Kits and Tools Service Kit for Alfa Laval Toftejorg TZ-89LF, Article No. TE20A286 Part No. Description Pos. No. Ball for Thrust bearing 12 pcs. TE1262 16.3 4 pcs. TE20A559 Gear wheel TE20A616 Bearing washer Upper 1 pcs.

  • Page 29: General Information

    11 General information 11.1 Service and Repair Upon every return of a product, no matter if for modifications or repair, it is necessary to contact your local Alfa Laval office to guarantee a quick execution of your request. You will receive instructions regarding the return procedure from your local Alfa Laval office. Be sure to follow the instructions closely.
  • Page 30 © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB.

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