Alfa Laval Toftejorg SaniJet 20 Instruction Manual
  1. Manuals
  2. Brands
  3. Alfa Laval Manuals
  4. Ultrasonic Jewelry Cleaner
  5. Toftejorg SaniJet 20
  6. Instruction manual
Alfa Laval Toftejorg SaniJet 20 Instruction Manual

Alfa Laval Toftejorg SaniJet 20 Instruction Manual

Media driven
Hide thumbs Also See for Toftejorg SaniJet 20:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Instruction Manual
Instruction Manual
Alfa Laval Toftejorg™ SaniJet 20 Media Driven
Covering: Standard, Hastelloy
Q-doc: Equipment Documentation (3.1 Inspection Certificate - EN 10204)
Q-doc + FAT-SAT: Qualification Documentation
Improved surface finish (0.5 µm Ra internal/external media contact parts)
Machines delivered with ATEX Certification in accordance with Directive 2014/34/EU
TE91A792-EN12. First published: 07-2000
ESE01819-EN12
Original manual
2016-07
www.sks-online.com
www.sks-webshop.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Toftejorg SaniJet 20 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Alfa Laval Toftejorg SaniJet 20

Summary of Contents for Alfa Laval Toftejorg SaniJet 20

  • Page 1 Instruction Manual Alfa Laval Toftejorg™ SaniJet 20 Media Driven Covering: Standard, Hastelloy Q-doc: Equipment Documentation (3.1 Inspection Certificate - EN 10204) Q-doc + FAT-SAT: Qualification Documentation Improved surface finish (0.5 µm Ra internal/external media contact parts) Machines delivered with ATEX Certification in accordance with Directive 2014/34/EU TE91A792-EN12.
  • Page 2 www.sks-online.com www.sks-webshop.com...

  • Page 3: Table Of Contents

    10.1. Part list drawing ................... 10.2. Part list - Toftejorg SaniJet 20 Media Driven ........... 10.3. Part list - Toftejorg SaniJet 20 Media Driven with improved surface finish ....10.4. Part list - Toftejorg SaniJet 20 Media Driven, Hastelloy version ......10.5. Service kits ..................
  • Page 4 11.1. Service and repair ................11.2. How to order spare parts ................ 11.3. How to contact Alfa Laval Kolding A/S ............12. Miscellaneous ..................12.1. Declarations of Conformity per EN 10204 2.2 ..........12.2. ATEX - Specific conditions of use ...............

  • Page 5: Ec/Eu Declaration Of Conformity

    +45 79 32 22 00 Phone No. hereby declare that Tank Cleaning Machine Designation Alfa Laval Toftejorg SaniJet 20 Media Driven Type From serial number 2016-0001 to 2030-99999 is in conformity with the following directive with amendments: Machinery Directive 2006/42/EC...

  • Page 6: Safety

    2 Safety Unsafe practices and other important information are emphasized in this manual. Warnings are emphasized by means of special signs. Always read the manual before using the tank cleaning machine! 2.1 Important information WARNING Indicates that special procedures must be followed to avoid serious personal injury. CAUTION Indicates that special procedures must be followed to avoid damage to the tank cleaning machine NOTE...

  • Page 7: Introduction

    3 Introduction ESE01819 3.1 Introduction This manual has been prepared as a guide for installation and for the persons who will be operating and maintaining your tank cleaning machine. The key to long life for your tank cleaning machine is a carefully planned system for preventive maintenance; you must appreciate that a tank cleaning machine which has a rough and dirty job to do will need more frequent attention than one working under ideal conditions.

  • Page 8: Intended Use

    If Equipment from Alfa Laval is used in connection with, for example, a validated plant, and an order for replacements is made, the design of the replacement may have been changed even if the specifications /item no. is the same as the existing installed and validated ones.

  • Page 9: Atex Marking

    3.5 ATEX marking The Alfa Laval Toftejorg SaniJet 20 is certified as category 1 component. The certification is carried out by the Certification body SGS Baseefa, who has issued the certificate no. 05ATEX0117X. The marking on the ATEX certified Alfa Laval Toftejorg...

  • Page 10: Installation

    4.1 General description The Alfa Laval Toftejorg SaniJet 20 is a tank cleaning machine intended for industrial use in closed tanks for processing storage and transportation. There is a broad range of application areas within pharmaceutical, food and chemical industries.

  • Page 11: Functionality

    4.3 Functionality Alfa Laval Toftejorg SaniJet 20 consists of 3 main parts: The Drive unit with flow inlet and the Base housing placed outside the tank, and inside the tank: the Down pipe with the rotating Outer tube and the Cleaner unit.
  • Page 12 4 Installation ESE01819 Self-cleaning Apart from the main flow flushing the inside of the Base housing and the Down pipe, and thereafter forming the jets through the Nozzles, fluid is flushed through all internal cavities, through Bevel gear, Ball bearings and gabs between moving parts and is finally also used for cleaning of the outside surfaces of the machine.

  • Page 13: General Safety And Installation Instructions

    During handling and installation handle the machine with care in order not to damage the fine surface finish of the machine. The Alfa Laval Toftejorg SaniJet 20 machine has been tested in a test tank, according to Alfa Laval test procedures at the factory before shipping.

  • Page 14: Specific Conditions For Safe Use In Accordance With Atex Certification

    4 Installation ESE01819 4.5 Specific conditions for safe use in accordance with ATEX Certification Directive 2014/34/EU ATEX warning: The unit may be operated, in a hazardous area, only when completely filled with the process fluid. ATEX warning: The maximum permitted process fluid temperature is +90°C, with an ambient temperature range of 0°C to 140°C.

  • Page 15: Operation

    Aggressive chemicals, excessive concentrations of chemicals at elevated temperatures as well as certain solvents and hydrochlorides should be avoided. If you are in doubt, contact your local Alfa Laval sales office. Temperature The machine is designed to operate with cleaning media at temperatures up to 90°C (194 °F).

  • Page 16: Safety Precautions

    ESE01819 5.2 Safety precautions The machine is intended for use inside a tank only. As peak velocity of main jets reaches 40 m/s, Alfa Laval Toftejorg SaniJet 20 must not be operated in open air or when tank is open.

  • Page 17: Maintenance

    If Equipment from Alfa Laval is used in connection with, for example, a validated plant, and an order for replacements is made, the design of the replacement may have been changed even if the specifications /item no. is the same as the existing installed and validated ones.

  • Page 18: Service And Repair Of Atex Certified Machines

    In order to ensure compliance with the ATEX regulations for service and repair in accordance with EN 60079-19, all service and repair of ATEX certified machines should be performed by Alfa Laval, Kolding, Denmark or by an Alfa Laval service center approved by Alfa Laval Kolding A/S.

  • Page 19: Service And Repair Of Machines Ordered With Q-Doc And With Q-Doc + Fat-Sat

    - The spare part is sent to the customer incl. Q-doc (Equipment Documentation) incl. Weld-Log documentation (Inner shaft, Outer pipe) as hardcopy. - This service information will not be recorded in the Alfa Laval Q-doc + FAT-SAT folder. The customer has to perform all Qualification tests and documentation (FAT, SAT, IQ & OQ) himself.

  • Page 20: Every 150/300 Working Hours

    6 Maintenance ESE01819 6.5 Every 150/300 working hours If the used cleaning media is tap water or commonly used CIP solvents, the recommended maintenance interval is 300 hours. However, if special cleaning media is used such as e.g. WFI, the recommended maintenance interval is 150 hours (see page 39). 1.

  • Page 21: Turbine Unit - Dismantling And Reassembling

    6 Maintenance ESE01819 6.6 Turbine Unit - dismantling and reassembling Dismantling 1. Remove M5 Screws (40). Loosen and unscrew with a Socket wrench (tool no. TE462A). 2. Lift off Inlet cap (39). If it is necessary to replace Bearing bush (38), remove Bearing bush from Inlet cap. Do not remove Bearing bush unless it must be replaced, as the bush is easily damaged when removed.

  • Page 22: Cleaner Head Unit - Dismantling And Reassembling

    1. Loosen Cleaner unit (14) with Hook spanner (tool no. TE20B701). Insert carefully into holes in Retaining ring (3). Turn counter-clockwise and draw out Cleaner unit. Never use Pipe wrench or any other tool than the Alfa Laval Toftejorg SaniJet 20 special Hook spanner, which is developed especially to protect the surface from being damaged.

  • Page 23: Base Unit - Dismantling And Reassembling

    6 Maintenance ESE01819 6.8 Base Unit - dismantling and reassembling Dismantling of Outer tube In order to dismantle the parts in the Outer tube, it is necessary first to release the Inner shaft (14). Warning: Retaining screw on side of Base housing (16) must never be loosened, when machine is mounted in tank unless down pipe is supported and Pressure line is disconnected, as otherwise the complete Down pipe assembly will fall down.
  • Page 24 6 Maintenance ESE01819 Alfa Laval Toftejorg SaniJet 20 is as a standard prepared for monitoring by a Rotacheck Sensor (see Rotacheck System page 25). A Plug (22) is fitted in the Base housing in the opening designed for the Rotacheck sensor.

  • Page 25: Rotacheck System

    6 Maintenance ESE01819 6.9 Rotacheck system The Rotacheck System is an ex-proof system, designed for monitoring the operation of the tank cleaning machine. The Sensor is supplied from a special Relay. The Sensor will send a signal to the Relay each time it is hit by a jet from the rotating tank cleaning machine, thus providing verification that the machine is rotating, of the rotation speed, and that the nozzles are not blocked.

  • Page 26: Trouble Shooting Guide

    7 Trouble Shooting Guide ESE01819 Slow rotation or failure of machine to rotate Fault finding Possible Causes No or insufficient liquid flow a) Check if supply valve is fully open. b). Check if inlet pressure to machine is correct. c). Check supply line/filter for restrictions/clogging. d).
  • Page 27 7 Trouble Shooting Guide ESE01819 Possible Causes Fault finding Wear a) Slide bearings See page 17 to 20. b) Bearings for Turbine shaft See page 17 to 20. c) Planet wheels See page 17 to 20. d) Shafts for Planet wheels Check clearance of Planet wheels on Shafts.

  • Page 28: Technical Data

    8 Technical Data ESE01819 Perfomance Data for Alfa Laval Toftejorg SaniJet 20 Media Driven Weight of machine: 9.5 kg (21 lbs) Working pressure: 3-13 bar (45-185 psi) Recommended media pressure: 5-8 bar (73-116 psi) Max. working temperature: +90°C (194°F) Max. ambient temperature: +140°C (284°F)
  • Page 29 8 Technical Data ESE01819 Principal dimensions in mm Inlet connection: 1” Clamp ISO2852 For permanent installation machine can pass through 3” Tank connection: 3” Clamp ISO2852 clamp of max. length 50 mm: A: 1” Clamp ISO2852 B: 3” Clamp ISO2852 C: Max.
  • Page 30 8 Technical Data ESE01819 Performance data for Alfa Laval Toftejorg SaniJet 20 Media Driven Throw length Flow rate Inlet pressure Inlet pressure A: m /h. B: USgpm. C: Nozzles mm. D: psi. E: bar A: m. B: ft. C: Nozzles mm. D: psi. E: bar...

  • Page 31: Product Programme

    9 Product Programme This manual covers the product programme for Alfa Laval Toftejorg SaniJet 20 Media Driven. For information on Alfa Laval Toftejorg SaniJet 20 Air Driven. please refer to Instruction Manual IM-TE91A793, ESE01829 9.1 Standard configurations Media Driven: Alfa Laval Toftejorg SaniJet 20 (3” connection)
  • Page 32 9 Product Programme This manual covers the product programme for Alfa Laval Toftejorg SaniJet 20 Media Driven. For information on Alfa Laval Toftejorg SaniJet 20 Air Driven. please refer to Instruction Manual IM-TE91A793, ESE01829 Media Driven: Alfa Laval Toftejorg SaniJet 20 (4” connection)

  • Page 33: Available Add-Ons

    9 Product Programme This manual covers the product programme for Alfa Laval Toftejorg SaniJet 20 Media Driven. For information on Alfa Laval Toftejorg SaniJet 20 Air Driven. please refer to Instruction Manual IM-TE91A793, ESE01829 9.2 Available add-ons For: TE24GXXX, TE24FXXX, TE24BXXX, TE24EXXX...

  • Page 34: Available Add-Ons For Spare Parts

    9 Product Programme This manual covers the product programme for Alfa Laval Toftejorg SaniJet 20 Media Driven. For information on Alfa Laval Toftejorg SaniJet 20 Air Driven. please refer to Instruction Manual IM-TE91A793, ESE01829 9.3 Available add-ons for spare parts Description Item no.

  • Page 35: Parts Drawing And Lists, Service Kits And Tools

    10 Parts Drawing and Lists, Service Kits and Tools 10.1 Part list drawing 4107-0031 www.sks-online.com www.sks-webshop.com...

  • Page 36: Part List - Toftejorg Sanijet 20 Media Driven

    10 Parts Drawing and Lists, Service Kits and Tools 10.2 Part list - Toftejorg SaniJet 20 Media Driven (EPDM as standard) Qty. Denomination Item no. for 4” version Item no. for 3” version Material Remark Cleaner head 2xø3.8mm TE20B335 TE20B335...

  • Page 37: Part List - Toftejorg Sanijet 20 Media Driven With Improved Surface Finish

    10 Parts Drawing and Lists, Service Kits and Tools 10.3 Part list - Toftejorg SaniJet 20 Media Driven with improved surface finish (EPDM as standard) Qty. Denomination Pos. Item no. for 4” version Item no. for 4” version Materials Remarks Cleaner head 2xø3.8mm...

  • Page 38: Part List - Toftejorg Sanijet 20 Media Driven, Hastelloy Version

    10 Parts Drawing and Lists, Service Kits and Tools 10.4 Part list - Toftejorg SaniJet 20 Media Driven, Hastelloy version (FFKM as standard) Qty. Denomination Pos. Item no. for 3” version Item no. for 4” version Material Remark Cleaner head 2xø3.8mm...

  • Page 39: Service Kits

    Article no. TE20B290 Parts list Pos. Denomination Bearing bushing Bearing bushing D1 Bearing bushing M Service Kit in EPDM for Alfa Laval Toftejorg SaniJet 20 media driven version Article no. TE20B297 Parts list Pos. Denomination Bearing bush Seal ring H...

  • Page 40: Tools

    10 Parts Drawing and Lists, Service Kits and Tools Service Kit in FPM (Viton) for Alfa Laval Toftejorg SaniJet 20 media driven version Article no. TE20B298 Parts list Pos. Denomination Bearing bush Seal ring H Bearing ring, top Plain seal S...

  • Page 41: General Information

    11 General information 11.1 Service and repair Upon every return of a product, no matter if for modifications or repair, it is necessary to contact your local Alfa Laval office to guarantee a quick execution of your request. You will receive instructions regarding the return procedure from your local Alfa Laval office. Be sure to follow the instructions closely.

  • Page 42: Miscellaneous

    12 Miscellaneous 12.1 Declarations of Conformity per EN 10204 2.2 Only valid for EU countries www.sks-online.com www.sks-webshop.com...
  • Page 43 12 Miscellaneous Only valid for EU countries www.sks-online.com www.sks-webshop.com...

  • Page 44: Atex - Specific Conditions Of Use

    12 Miscellaneous 12.2 ATEX - Specific conditions of use www.sks-online.com www.sks-webshop.com...
  • Page 45 www.sks-online.com www.sks-webshop.com...
  • Page 46 © Alfa Laval Corporate AB This document and its contents is owned by Alfa Laval Corporate AB and protected by laws governing intellectual property and thereto related rights. It is the responsibility of the user of this document to comply with all applicable intellectual property laws. Without limiting any rights related to this document, no part of this document may be copied, reproduced or transmitted in any form or by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the expressed permission of Alfa Laval Corporate AB.

Table of Contents