Molnar SL02 Installation Operation & Maintenance

Molnar SL02 Installation Operation & Maintenance

Scissor lift hoist

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MOLNAR
SCISSOR LIFT HOIST
SL02
INSTALLATION, OPERATION
& MAINTENANCE MANUAL
Rev B – Dec 2009
Page 1 of 22

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Summary of Contents for Molnar SL02

  • Page 1 MOLNAR SCISSOR LIFT HOIST SL02 INSTALLATION, OPERATION & MAINTENANCE MANUAL Rev B – Dec 2009 Page 1 of 22...
  • Page 2 OPTIONAL 240 VOLT SINGLE PHASE MINIMUM REQUIREMENTS FOR ELECTRICAL CONNECTION OF MOLNAR HOISTS Important: All installations should be carried out by suitably qualified persons. Failure to comply may void warranty. The following information is a guide only based on the latest standards as set out in AS/NZS 3000, for installations outside of Australia &...
  • Page 3 No person should be permitted to operate the MOLNAR SCISSOR LIFT HOIST without first studying operating instructions on top of page 9 and safety precautions on page 11. This manual should be kept in a safe place and referred to as necessary...
  • Page 4 Model SL02 Complies fully with the Australian Standard 1418.9-1996 Rev B – Dec 2009 Page 4 of 22...
  • Page 5: Table Of Contents

    CONTENTS Introduction……………………………………………………………………6-7 Floor Requirements…………………………………………………………….8 Operating Instructions………………………………………………………….9 Maintenance…………………………………………………………………...10 Safety Precautions……………………………………………………………11 Replacement Parts List………………………………………………….……12 Parts Identification……………………………………………………….……13 Installation Instructions……………………………………………………….14 Wiring Diagram………………………………………………………………..15 Electronic Diagram……………………………………………………………16 Hydraulic Circuit Diagram…………………………………………………….17 Installation Requirements…………………………………………………….18 Certification…………………………………………………………………….19 SPECIFICATIONS Overall width 2093mm Overall length 3664mm Maximum raised height 1830mm Minimum lowered height platform 188mm Lifting time (working height) approx.
  • Page 6: Introduction

    INTRODUCTION Here is the MOLNAR SCISSOR LIFT HOIST, a space saving wheel-free hoist and its many advantages. It has been purposely designed for space saving and to give versatility and profitability to the largest garage and smallest service station. Safe, strong, simply built to give years of trouble-free service.
  • Page 7 Some other uses are wheel service, brake adjustment, spraying or sealing EASY TO OPERATE The MOLNAR SCISSOR LIFT HOIST is operated with the greatest of ease. The rubber pads are easily placed in position by one man. The operator has full confidence due to the extensions catering for long wheelbase vehicles.
  • Page 8: Floor Requirements

    FLOOR REQUIREMENTS FOR MODEL SL02 These notes are for your guidance prior to installation. It is the user’s responsibility to provide a satisfactory site area. The floor should be a single reinforced concrete slab. Min concrete thickness = 100mm Min plan dimensions of 3800mm x 2200mm...
  • Page 9: Operating Instructions

    OPERATING INSTRUCTIONS 1. Drive vehicle on forward to front wheels rest on stops 2. Place the four rubber pads under edge of vehicle at the four jack points. 3. Press up button and raise vehicle to required height. Do not go under vehicle until load rests on safety.
  • Page 10: Maintenance

    MAINTENANCE DAILY Check safety mechanism is functioning correctly. WEEKLY Clean the bottom tracks and safety with compressed air (do not use water) MONTHLY 1. Check safety mechanism operation. 2. Check condition of shafts, shaft locks and bushes. 3. Check overall cleanliness. 4.
  • Page 11: Safety Precautions

    SAFETY PRECAUTIONS DON'T 1.Do not try to lift anything beyond the maximum capacity 3000 Kg. 2. Do not operate without first ascertaining the safety of people and equipment in the area 3. Do not go under car or make adjustments while hoist is in operation. 4.
  • Page 12: Replacement Parts List

    REPLACEMENT PARTS LIST ITEM NO. QTY. PART NO. DESCRIPTION SL0200100 Base Assembly SL0200400 Pivot block assembly SL0200500 Pivot bush full SL0200600 Pivot bush half Air Cylinder Assembly SL0201100 Outer scissor assembly SL0201200 Torsion Bar Assembly M8_10 SL0201500 Inner scissor assembly Circlip DIN 471 - 30 x 1.5 Circlip DIN 471 - 25 x 1.2 Circlip DIN 471 - 42 x 1.75...
  • Page 13 Rev B – Dec 2009 Page 13 of 22...
  • Page 14: Installation Instructions

    INSTALLATION INSTRUCTION 1. Position hoist to installation position on two bearers. 2. Open wooden create and layout contents. 3. Remove packing straps and blocks. 4. Position and bolt down through the 6 fastening holes. The recommended fastener is a 20mm expansion sleeve type fastener, min length of 82mm.
  • Page 15 Assembly Instructions Cut the tube to length and file ends square. Remove internal and external burrs from tube end. We always highly recommend that joints are pre-made whilst the coupling body is held firmly in a bench vice. Ascertain that all the detail parts of the coupling are suitably lubricated, especially the internal body cone, the rear of the ferrule and the internal thread of the nut.
  • Page 16 ELECTRICAL DIAGRAM Rev B – Dec 2009 Page 16 of 22...
  • Page 17: Electronic Diagram

    ELECTRONIC DIAGRAM Rev B – Dec 2009 Page 17 of 22...
  • Page 18: Hydraulic Circuit Diagram

    HYDRAULIC DIAGRAM Rev B – Dec 2009 Page 18 of 22...
  • Page 19: Installation Requirements

    INSTALLATION REQUIREMENTS INSTALLER MUST CHECK THE FOLLOWING LIST WHEN INSTALLING A MOLNAR SCISSOR LIFT HOIST 1. A suitable floor where the hoist is to be bolted down must have a level surface to ensure the hoist base frames lie flat. When the hoist is bolted down check all nuts and bolts to ensure they are correctly tightened.
  • Page 20: Certification

    CERTIFICATION I hereby certify that the hoist has been checked and is in a safe operating condition and that the purchaser/operator has been adequately instructed to operate the hoist. Purchaser………………………………………….. Model No……………SL02……………………….. Serial No……………………………………………. Date………………………………………………… Installation by……………………………………… Address…………………………………………….. ……………………………………………………… Name……………………………………………….
  • Page 21 Rev B – Dec 2009 Page 21 of 22...
  • Page 22 MANUFACTURED MOLNAR ENGINEERING PTY. LTD. A.B.N. 54 007 740 794 16-20 Coglin Street, Brompton, S.A. 5007 AUSTRALIA Telephone: (08) 8346 6893, (08) 8346 6894, (08) 8346 8006 0097. Email: sales@molnarhoists.com.au Fax: (08) 8346 www.molnarhoists.com.au Rev B – Dec 2009 Page 22 of 22...

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