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Schuler HF455 Operator's And Service Manual

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OPERATOR'S AND SERVICE MANUAL
MANUAL NUMBER HF455.2
MODEL HF455
!!!WARRANTY REGISTRATION INSIDE MUST BE COMPLETED AND
RETURNED WITHIN 15 DAYS OF INVOICE SALE DATE OR WARRANTY
IS REDUCED!!! DON'T LOSE YOUR FULL WARRANTY!!!
SCHULER MFG. & EQUIP. CO., INC.
63724 RICHLAND ROAD
GRISWOLD, IOWA 51535
PHONE - 712-774-2228
FAX - 712-774-2230
E-mail:
schuler@schulermfg.net
Web Page:
www.schulermfg.net

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  • Page 1 MODEL HF455 !!!WARRANTY REGISTRATION INSIDE MUST BE COMPLETED AND RETURNED WITHIN 15 DAYS OF INVOICE SALE DATE OR WARRANTY IS REDUCED!!! DON’T LOSE YOUR FULL WARRANTY!!! SCHULER MFG. & EQUIP. CO., INC. 63724 RICHLAND ROAD GRISWOLD, IOWA 51535 PHONE - 712-774-2228...
  • Page 2 IMPORTANT NOTICE It is essential to return the White Copy of the PURCHASER’S WARRANTY REGISTRATION (located inside of the manual) to Schuler Mfg. & Equip. Co., Inc., to validate the machine warranty. MANUAL REVISIONS PRINTING DATE: JANUARY 2014 PRICE: $7.00...

  • Page 3: Warranty

    This Manufacturer’s Limited Warranty (“Limited Warranty”) is effective with respect to Schuler Products sold by dealers after September 1, 2006, until revised by Schuler Mfg. & Equip. Co., Inc. (“Schuler”). General Provisions. The limited express warranties described in this Limited Warranty are provided by Schuler to the original purchasers of new equipment manufactured by Schuler that is purchased from authorized Schuler dealers.
  • Page 4 (vi) minor fluid seepage or moisture on the outside of parts. Schuler does not provide any warranty with respect to any vehicles on or in which parts or equipment manufactured by Schuler have been installed and Schuler...
  • Page 5 Schuler of actual damages in an amount not to exceed the amount paid for the product. This Limited Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
  • Page 6 1. Dealer must hold parts submitted for Warranty Claims for a period not to exceed sixty (60) days from the date Dealer receives claim. 2. Schuler will, within the sixty (60) day period referred to in Paragraph 1, inform Dealer if a part is to be sent to Schuler.
  • Page 7 Schuler Manufacturing and Equipment Co., Inc. and purchased by buyer (The “truck”) and (II) that Schuler Manufacturing and Equipment Co., Inc. purchased the truck in used condition from a third party. The purchaser agrees that the truck is being sold by Schuler Manufacturing and Equipment Co., Inc. and is being purchased by the purchaser “as is”...

  • Page 8: Table Of Contents

    CONTENTS HF455 OPERATION Warranty............................Front A Word from the Company Founder..................1 Introduction..........................1 Specifications..........................2 Safety............................3-5 Operator Qualifications....................... 6 Operator Sign-Off Form....................... 6 When First Operating Your New Machine.................. 7 Hitching to the Tractor........................ 8 Safety Chain..........................9 Loading the Wagon........................

  • Page 9: Introduction

    Although we are talking about thousands of people, we still like to think of each one of our customers as a member of the Schuler Family. We take personal interest in the Schuler Product you bought. With normal use, it will serve you well for many years.

  • Page 10: Specifications

    SERIAL NUMBER AND MODEL NUMBER The Serial Number and the Model Number of the Schuler HF Feeder is found on the rear, right hand frame of the wagon. The serial number is stamped on a plate riveted into the frame just above the spring tightener.

  • Page 11: Safety

    SAFETY UNDERSTAND SAFETY WORDS AND SYMBOLS This SAFETY ALERT SYMBOL is used in this manual whenever personal safety is involved and means ATTENTION! BECOME ALERT! It stresses an attitude of “HEADS UP” for safety. Read and understand all pages in this manual that bear this safety symbol and……TAKE TIME TO BE CAREFUL! The header of safety decals on this equipment contain a “signal word”...
  • Page 12 SAFETY OPERATING SAFETY PRECAUTIONS When the mixer / feeder is in operation it has many moving parts which could cause severe injury or death to persons coming in contact with these parts. To help avoid serious accidents, the following guidelines should always be followed. BE SURE ALL SAFETY SHIELDS are in place before operating, including driveline shields.
  • Page 13 If the tractors flashing lights or tail lights are obscured from the rear by the towed equipment, then the Schuler optional light kit P.N. 10050-0051, or equivalent, must be installed on the equipment. Make sure the SMV (Slow Moving Vehicle) emblem and reflectors are clean and properly maintained so they can be seen clearly by all overtaking traffic.

  • Page 14: Operator Qualifications

    INSTRUCTIONS IS A MISUSE OF THE EQUIPMENT! SIGN-OFF FORM Schuler follows the general standard specified by the American Society of Agricultural Engineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining this equipment must read and clearly understand ALL SAFETY, OPERATING AND MAINTENANCE information presented in this manual.

  • Page 15: When First Operating Your New Machine

    WHEN FIRST OPPERATING YOUR NEW MACHINE When towing a new machine, stop and feel the wheel hubs after 6-10 miles. If hub is hot to the hand, remove hub cap and back spindle nut off 1/4 – 1/2 turn. Check for proper assembly and adjustments. Make sure all lift flight bolts, floor flight bolts, hitch bolts, wheel bolts, sprocket and pulley set screws, etc.

  • Page 16: Hitching To The Tractor

    HITCHING TO THE TRACTOR Attach mixer/feeder to the tractor drawbar with a 1 1/8” diameter hitch pin with a locking retainer so pin cannot bounce out. Raise jack and lock in horizontal position. CAUTION – ALWAYS TRANSPORT A LOADED MIXER/FEEDER AT SLOW SPEED (10mph OR LESS) AND BE EXTRA CAREFUL IN HILLY COUNTRY.

  • Page 17: Safety Chain

    SAFETY CHAIN Whenever towing the mixer/feeder and especially on a public road, observe these instructions: Mount chain on hitch channel by running chain through loop and running hook through the large ring at end of chain and pull tight as shown in Figure A. Run the chain through an intermediate support bolted on the tractor drawbar, then wrap the chain around a supporting member of the tractor and hook as shown in Figure B.

  • Page 18: Floor Apron

    FLOOR APRON The floor apron on your Schuler Feeder has been designed for maximum strength and long life. Pintle chain is standard equipment with a much higher strength than 67X steel detachable chain. The apron driving sprockets should push against the barrel end of the pintle link, not the pin.

  • Page 19: Axle Setting Adjustment

    ADJUSTMENTS FLOOR APRON CHAIN Periodically inspect the spring tighteners on the floor apron at the rear of the box. When the spring tighteners have pushed the rear apron shaft to the rear of the tightener slot, the chain adjustment is completely used up.

  • Page 20: Lubrication

    The Schuler Mixer/Feeder is designed to require a minimum amount of lubrication, with precision, triple lip, sealed bearings widely used. However, the points that are to be lubricated should be serviced regularly, at the intervals listed.
  • Page 21 MODEL HF455 !!!WARRANTY REGISTRATION INSIDE MUST BE COMPLETED AND RETURNED WITHIN 15 DAYS OF INVOICE SALE DATE OR WARRANTY IS REDUCED!!! DON’T LOSE YOUR FULL WARRANTY!!! SCHULER MFG. & EQUIP. CO., INC. 63724 RICHLAND ROAD GRISWOLD, IOWA 51535 PHONE - 712-774-2228...
  • Page 22 IMPORTANT NOTICE It is essential to return the White Copy of the PURCHASER’S WARRANTY REGISTRATION (located inside of the manual) to Schuler Mfg. & Equip. Co., Inc., to validate the machine warranty. MANUAL REVISIONS PRINTING DATE: NOVEMBER, 2011 PRICE: $7.00...
  • Page 23 NOTES...
  • Page 24 Drive Assembly…........................8-11 Hydraulic Hose Map……….…………………………………………………………………………… 12-13 Cross Conveyor Assembly……………………………………………………………………………. 14-15 Conveyor Drive Assembly…………………………………………………………………………….. 16-17 HF455 Truck Mount Brackets…....................17 Drive Chain Map…………………....................18 Side Boards and Barn Roof......................19 Tires and Wheels…………………....................20 Floor Apron Drive and Tightener....................21 Floor Apron……………………………………................

  • Page 25: When Ordering Parts

    WHEN ORDERING PARTS To order parts for your Schuler equipment, please contact your local Schuler dealer. For information on dealers near you, contact Schuler Mfg. directly at 712-774-2228. Always have the following information available for phone orders or included in your written order:...

  • Page 26: Safety And Operational Decals

    DECAL, YELLOW REFLECTIVE TAPE, 2 * 9 (REFLEXITE) 10010-0522 DECAL, GREASE GUN, 50 HOURS 10010-0164 DECAL, MODEL, 'HF455', TDC 10010-0100 DECAL, SCHULER QUALITY BUILT TO LAST LONGER 10010-0340 DECAL, WARNING, HIGH PRESSURE FLUID HAZARD, TO PREVENT.. 10010-0664 DECAL, IMPORTANT, TIGHTEN WHEEL LUGS DECAL, CONVEYOR UNLOADING HEIGHT WARNING...
  • Page 27 SAFETY DECALS HF-000360 NOTICE: Immediately replace all worn or damaged decals. Please supply the unit’s Serial Number with decal part number when ordering. - 3 -...

  • Page 28: Hf455 Shields

    HF455 SHIELDS HF-000250 ITEM PART NUMBER DESCRIPTION 260411 TOP DRIVE SHIELD, HF455, LEFT HAND DISCHARGE 260421 TOP DRIVE SHIELD, HF455, RIGHT HAND DISCHARGE 260412 BOTTOM DRIVE SHIELD, HF455, LEFT HAND DISCHARGE 260422 BOTTOM DRIVE SHIELD, HF455, RIGHT HAND DISCHARGE 39011-0000...

  • Page 29: Frame, Axle, Hitch And Jack Mounting

    FRAME BRACE ASSEMBLY, HF455 JACK ASSEMBLY, 8000 LB, TOP WIND, 15” LIFT 29T00-8000 260586 WEIGH BAR HITCH TONGUE ASSEMBLY, HF455 32W4H-5318 HITCH W/B, 2 1/2 OD CA 2.250D, 5-PIN 18' CORD 32W4H-0300 HITCH DUMMY BAR, 2 1/2 OD, FOR SCALELESS UNITS...

  • Page 30: Spindle And Hub Assembly

    BRG CUP, OUTER 1800033275 BRG CONE, INNER 1800033462 BRG CUP, INNER 18028464TA OIL SEAL, DICHTOMATI 28464TA (HF455) 2025P-0002 SPINDLE WASHER, 3 1/8 OD * 1 5/16 ID * 3/16 THICK 2025P-0001 SPINDLE NUT, 1 1/4-12 1925P-0006 CAP, 10-BOLT HUB, OIL FILLED...

  • Page 31: Beater Assembly

    BEATER ASSEMBLY HF-000280 ITEM PART NUMBER DESCRIPTION 260264 BEATER DRIVE SHAFT,HF455,1 1/4 CRR * 12 260265 SHAFT, BEATER DRIVE, 1 ¼ CRR * 11 260579 BEATER, 16 DIA * 70 ¼, 1 ¼ B, 3 ROWS OF TEETH 260580 BEATER, 9 DIA * 70 ¼, 1 ¼ B, 2 ROWS OF TEETH 260364 SHAFT, BEATER IDLER, 1 ¼...

  • Page 32: Drive Assembly

    DRIVE ASSEMBLY HF-000320 - 8 -...
  • Page 33 - 9 -...
  • Page 34 DRIVE ASSEMBLY, CONTINUED HF-000330 ITEM PART NUMBER DESCRIPTION 72M24-0014 MACHINE BUSHING, 1 ½ ID * 2 ¼ OD * 14 GA, ZP 11060-7212 SPKT 60B72, 1 ½ B, 3/8 KW, 2SS 130218 KEY, 3/8 BRASS * 1 3/4 73E00-0416 ¼ * 2 SPIROL PIN 130203 KEY, ¼...
  • Page 35 DRIVE ASSEMBLY (CONTD) 73C00-0318 3/16 * 2 ¼ COTTER PIN 72LH0-0100 5/8 SPLIT LOCK WASHER, ZP 71RC2-0100 5/8-11 NUT, ZP 70CC2-0420 3/8-16 * 1 CARRIAGE BOLT, GR 5, ZP 524315 ROLLER CHAIN TIGHTENER ASSY, 13 OAL 72FH0-0050 5/16 FLAT WASHER 70HC5-0512 5/16-18 * 1 ½...

  • Page 36: Hydraulic Hose Map

    HYDRAULIC HOSE MAP - 12 -...
  • Page 37 VALVE, 20 GPM 33F00-3010 VALVE BODY, 4 * 4 * 1 ¾ 260425 HF455 HYD VALVE BRKT, 7 GA * 4 ¼ * 1 33HT6801-10 7/8-14 JIC TO 7/8-14 O-RING 90 DEG ELBOW 33HT6400-10-16 7/8-14 37^JIC TO 1 5/16-12 O-RING...

  • Page 38: Cross Conveyor Assembly

    CROSS CONVEYOR ASSEMBLY HF-000390 - 14 -...
  • Page 39 RUBBER SEAL, CLOTH BACKED, 1/8 * 7 * 35 13/16 260410 CROSS CONV. RUBBER HOLD DOWN STRAP, 7 GA * 1 * 35 ¾ 260405 CROSS CONV EXTENSION, USED W/FOLD UP EXT, HF455 LH DISCHARGE 260417 CROSS CONV EXTENSION, USED W/FOLD UP EXT, HF455 RH DISCHARGE 40002-1035 RUBBER SEAL, CLOTH BACKED, 1/8 * 12 * 35 FOLD UP EXT, 44”...

  • Page 40: Conveyor Drive Assembly

    CONVEYOR DRIVE ASSEMBLY HF-000400 ITEM PART NUMBER DESCRIPTION 1730S-72MM FLANGE W/STRAIGHT ZERK, 72MM 1730P-72MM FLANGE PLAIN 72MM 17100-2210 BRG INSERT,1 ¼ B, 72MM, 2SS, III LIP SEAL 700453 CONVEYOR MOTOR MOUNT, 3/8 * 8 * 8 72FH0-0100 5/8 FLAT WASHER, ZP 33BAM-0000 HYDRAULIC MOTOR 260147...

  • Page 41: Hf455 Truck Mount Brackets

    3/8-16 * 1 HHCS, GRADE 5 71WC2-0060 3/8-16 FLANGE LOCKNUT 72FH0-0050 5/16 FLAT WASHER 71UC2-0050 5/16-18 TOP LOCKNUT 33BA0-0008 WOODRUFF KEY HF455 TRUCK MOUNT BRACKETS HF-000310 ITEM PART NUMBER DESCRIPTION 0-260306 WEIGH BAR BRACKET 0-260589 WEIGH BAR MOUNTING ASSY,TM HF455 - 17 -...

  • Page 42: Drive Chain Map

    DRIVE CHAIN MAP HF-000340 *When replacing a chain, note that the idler sprockets on the HF455 take up chain slack by sitting on the OUTSIDE of the chain loop and pushing IN. ITEM PART NUMBER DESCRIPTION 12050-0652 TOP BEATER CHAIN, #50, 65P, W/ CONN. LINK & OFFSET LINK...

  • Page 43: Sideboards And Barn Roof

    SIDEBOARDS AND BARN ROOF HF-000350 ITEM PART NUMBER DESCRIPTION 0-260574 BARN ROOF WELDMENT, HF455 72FH0-0050 5/16 FLAT WASHER 71UC2-0050 5/16-18 AUTOMATION LOCKNUT, ZP SIDEBOARD 2 x 10 x 176 BACKBOARD 2 x 10 x 71¼ 0-260336 SIDEBOARD BRACKET, 12 GA x 8 x 9 0-260335 SIDEBOARD STRAP, ¼...

  • Page 44: Tires And Wheels

    TIRES AND WHEELS ITEM PART NUMBER DESCRIPTION 2100T-2215 TIRE 385/65R 22.5 WIDE BASE LUG CAP AND CASING 2110P-4012 WHEEL 22.5 * 13 10 BOLT FOR ¾ STUDS - 20 -...

  • Page 45: Floor Apron Drive And Tightener

    FLOOR APRON DRIVE AND TIGHTENER HF-000290 ITEM PART NUMBER DESCRIPTION 72M20-0018 MACHINE BUSHING, 1 ¼ ID * 1 7/8 OD * 10 GA 70HC2-0896 ½-13 * 12, GRD 2 ALL THREAD, ZP 72FH0-0100 5/8 FLAT WASHER, ZP 193150 SPACER TUBE, APRON TIGHTENER, 7/8 OD * 5/8 ID * 3 1/2 37C08-G050 SPRING COMPRESSION, 1 ID * 1 ½...

  • Page 46: Floor Apron

    FLOOR APRON HF-000191 ITEM PART NUMBER DESCRIPTION 23X00-0000 CONNECTING PIN & COTTER FOR D667XC 70HF8-0608 3/8-24 * 1 HHCS, GRD 8, ZP 71UF8-0060 3/8-24 TOP LOCKNUT, ZP GRD 8 23X00-0010 D667XC CHAIN LINK INC 2 PINS 23X01-002A D667XC BOLT ATT, LH APRON, RH ELEVATOR INC 2 PINS 23X01-001A D667XC BOLT ATT, RH APRON, LH ELEVATOR INC 2 PINS 0-260590...

  • Page 47: Poly Floor Assembly

    DESCRIPTION 0-260434 POLY FLOOR GUIDE ANGLE,2 1/2 * 2 * 3/16 * 162 3/8 0-260444 POLY FLOOR HF455, 1/2 HMW * 71 * 171 70BH2-0608 3/8-16 * 1 BUTTON HD SOCKET CAP SCREW, ZP, GRD 5 71WC2-0060 3/8-16 FLANGE LOCKNUT, ZP 74020-0202 GREASE LINE, 1/8-2500 PSI, 1/8 NPT M SOLID &...

  • Page 48: Ladder (Optional)

    LADDER (OPTIONAL) ITEM PART NUMBER DESCRIPTION 0-260337 LADDER ASSY, TOP HALF 0-260332 LADDER ASSY, BOTTOM HALF - 24 -...

  • Page 49: Truck Mount Joystick Control Assembly

    TRUCK MOUNT JOYSTICK CONTROL ASSEMBLY HF-000370 ITEM PART NUMBER DESCRIPTION 600652 TRUCK MOUNT CONTROL STAND ASSY. 600656 TRUCK MOUNT JOYSTICK EXTENSION TUBE 600657 TRUCK MOUNT INDICATOR HOLDER ASSY. 320149 WEIGHTRONIX SCALE HEAD MOUNTING BRACKET 320502 DIGISTAR INDICATOR MOUNTING BRACKET 600654 TRUCK MOUNT JOYSTICK HOLDER ASSY.
  • Page 50 SIDE MOUNT HYD. BOX FOR TRUCK MOUNTS (OPTION) - 26 -...
  • Page 51 SIDE MOUNT HYD. BOX FOR TRUCK MOUNTS (OPTION) - 27 -...
  • Page 52 HYD BOX SIDE, FOR HF455 TM, 12GA * 11 7/8 * 40 260429 HYD BOX TOP, FOR HF455 TM, 12GA * 11 3/4 * 22 7/6 260431 HYD BOX ANGLE, FOR HF455 TM, 7GA * 2 1/8 * 20 1/2...

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