Related Manuals for Flexco H-Type Primary Cleaner with V-Tips
Summary of Contents for Flexco H-Type Primary Cleaner with V-Tips
- Page 1 H-Type Primary Cleaner with V-Tips ® Installation, Operation and Maintenance Manual HV with Bolt Tensioner HV with PCST Tensioner www.flexco.com www.flexco.com...
- Page 2 H-Type Primary Cleaner with V-Tips ® Purchase Date: ______________________________________________________________ Purchased From: ____________________________________________________________ Installation Date: ____________________________________________________________ This information will be helpful for any future inquiries or questions about belt cleaner replacement parts, specifications or troubleshooting.
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Page 3: Table Of Contents
7.6 Cleaner Maintenance Checklist .......................25 Section 8 – Troubleshooting ........................26 Section 9 – Specs and CAD Drawings......................27 9.1 Specifications and Guidelines ........................27 9.2 CAD Drawings............................28 Section 10 – Replacement Parts List ......................31 Section 11 – Other Flexco Conveyor Products ..................35... -
Page 4: Section 1 - Important Information
Section 1 – Important Information 1.1 General Introduction We at Flexco are very pleased that you have selected an H-Type® Primary Cleaner with V-Tips for your conveyor system. This manual will help you to understand the operation of this product and assist you in making it work up to its maximum efficiency over its lifetime of service. -
Page 5: Section 2 - Safety Considerations And Precautions
Section 2 – Safety Considerations and Precautions Before installing and operating the H-Type® Primary Cleaner with V-Tips, it is important to review and understand the following safety information. There are set-up, maintenance and operational activities involving both stationary and operating conveyors. Each case has a safety protocol. -
Page 6: Section 3 - Pre-Installation Checks And Options
Section 3 – Pre-installation Checks and Options 3.1 Checklist • Check that the cleaner size is correct for the beltline width • Check the belt cleaner carton and make sure all the parts are included • Review the “Tools Needed” list on the top of the installation instructions •... -
Page 7: Section 4 - Installation Instructions
Section 4 – Installation Instructions 4.1 H-Type Primary Cleaner with V-Tips © V-TIP SUSPENSION CUSHION POLE ADJUSTING ARM BEARING BLOCK ADJUSTING BOLT MOUNTING BRACKET Physically lock out and tag the conveyor at the power source before you begin cleaner installation. Tools Needed Before You Begin: •... -
Page 8: H-Type® Primary Cleaner With V-Tips - Chute Mounting
Section 4 – Installation Instructions 4.2a H-Type Primary Cleaner with V-Tips © Chute Mounting 1. Find X and Y measurements. Find the X and Y measurement specifications for the pulley diameter. See charts on pages 14, 15 and 16. The pulley diameter measurement should include lagging and belt. Pulley Diameter _________mm;... - Page 9 Section 4 – Installation Instructions 4.2a H-Type Primary Cleaner with V-Tips © Chute Mounting (cont.) 5. Cut chute opening. Using the adjusted intersecting mark (“+”) established in Fig. 3 Step 4, layout and cut the required opening 125x150mm on the chute (Fig. 3). If access hole is required, see Step 7.
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Page 10: H-Type® Primary Cleaner With V-Tips - Open Head Mounting
Section 4 – Installation Instructions 4.2b H-Type Primary Cleaner with V-Tips © Open Head Mounting 1. Find X and Y measurements. Find the X and Y measurement Belt Direction specifications for the pulley diameter. See charts on pages 12 and 13. The pulley diameter measurement should include lagging and belt. -
Page 11: H-Type® Primary Cleaner With V-Tips - Bolt Tensioner
Section 4 – Installation Instructions 4.2b H-Type Primary Cleaner with V-Tips © Open Head Mounting (cont.) 6. Install the pole. Remove the two bearing mount bolts from one of the bearing mounts (Fig. 6). (If chute mount, remove from the side with access hole.) Slide the pole across the pulley and into the bearing mount on other side and allow tips to hang down. - Page 12 Section 4 – Installation Instructions Primary Cleaner with V-Tips - Bolt Tensioner 4.3 H-Type © 3. Install adjusting arms. Note: If using optional spring tensioner, go to separate instructions included in packet. ADJUSTING ARM a. Screw adjusting bolts into the welded nut on each LOCK BOLTS &...
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Page 13: H-Type® Primary Cleaner With Pcst Tensioner
Section 4 – Installation Instructions 4.4 H-Type Primary Cleaner with PCST Tensioner © 1. Install the compression spring tensioner. Remove the adjusting Fig. 1 Pivot Arm nuts, bushings and spring from the pivot rod. Insert the pivot arm Torque Arm through the slot in the torque arm. - Page 14 end nearest the pole Section 4 – Installation Instructions Primary Cleaner with PCST Tensioner Tighten locking 4.4 H-Type © bolts and jam nuts 5. Set the correct blade tension. Refer to the charts below for the spring length required Adjusting Nuts for the belt width.
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Page 15: H-Type® Primary Cleaner With Pcst Tensione- Bolt Tensiner
Section 4 – Installation Instructions 4.5 H-Type Primary Cleaner with PCST Tensioner - Bolt Tension © 1. Install the pole. Remove the two bearing block bolts from one of the bearing blocks (Fig. 1). (If chute mount, remove from the side with access hole.) Slide the pole across the BEARING pulley and into the bearing block on other side and allow tips BLOCK... - Page 16 Section 4 – Installation Instructions Primary Cleaner with PCST Tensioner - Bolt Tension 4.5 H-Type © 5. Check for correct tip tension. Place a Tip Tension Gauge between the tip and the belt on the centre tip (or tips) (Fig. 5).
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Page 17: Section 5 - Cleaner Pole Location Charts
Section 5 – Cleaner Pole Location Charts 5.1 Pole Location Charts Extra Small (SS) V-Arms for Head Pulley Diameters up to 499mm Diameter (Over Belt) STEM STEM STEM STEM STEM STEM STEM STEM STEM STEM STEM STEM STEM STEM STEM Small (S) V-Arms for Head Pulley Diameters 500-799mm... - Page 18 Section 5 – Cleaner Pole Location Charts STEM STEM STEM STEM STEM 5.1 Pole Location Charts (cont.) Medium (M) V-Arms for Head Pulley Diameters 800-999mm Diameter (Over Belt) STEM STEM STEM STEM STEM STEM STEM STEM STEM STEM STEM STEM STEM STEM STEM...
- Page 19 STEM STEM STEM STEM STEM STEM STEM STEM STEM STEM Section 5 – Cleaner Pole Location Charts 5.1 Pole Location Charts (cont.) Extra Large (XL) V-Arms for Head Pulley Diameters 1200-1700mm Diameter (Over Belt) 1200 1225 1250 1275 1300 1325 1350 1375 1400...
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Page 20: Section 6 - Pre-Operation Checklist And Testing
Section 6 – Pre-Operation Checklist and Testing 6.1 Pre-Op Checklist • Recheck that all fasteners are tightened properly. • Add pole caps. • Apply all supplied labels to the cleaner . • Check the blade location on the belt. • Be sure that all installation materials and tools have been removed from the belt and the conveyor area. 6.2 Test Run the Conveyor •... -
Page 21: Section 7 - Maintenance
Section 7 – Maintenance Flexco belt cleaners are designed to operate with minimum maintenance. However, to maintain superior performance some service is required. When the cleaner is installed a regular maintenance program should be set up. This program will ensure that the cleaner operates at optimal efficiency and problems can be identified and fixed before the cleaner stops working. -
Page 22: Blade Replacement Instructions
Section 7 – Maintenance 7.4 Blade Replacement Instructions V-Tip Mounting Nuts Physically lock out and tag the conveyor at the power source before you begin cleaner installation. Tools Needed • Tape measure Adjusting nuts • (2) 38mm wrenches or crescent wrenches •... - Page 23 Section 7 – Maintenance 7.4 Blade Replacement Instructions (cont.) 3. Install the new tips. Locate each tip onto each suspension arm, Fig. 3 then install the hardware to fasten the tip to the suspension arm (Fig. 3). Test run the cleaner. Run the conveyor for at least 15 minutes and inspect the cleaning performance.
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Page 24: Maintenance Log
Section 7 – Maintenance 7.5 Maintenance Log Conveyor Name/No. _________________________ Date: ___________________ Work done by: ___________________ Service Quote #: ___________________ _____________________ Activity: _____________________________________________________________________________________ Date: ___________________ Work done by: ___________________ Service Quote #: ___________________ _____________________ Activity: _____________________________________________________________________________________ Date: ___________________ Work done by: ___________________ Service Quote #: ___________________ _____________________ Activity: _____________________________________________________________________________________... -
Page 25: Cleaner Maintenance Checklist
Section 7 – Maintenance 7.6 Cleaner Maintenance Checklist Site: _____________________________ Inspected by: ______________________________ Date: _____________________________ Belt Cleaner: _____________________________________________ Serial Number: _________________________________________ Beltline Information: Beltline Number: ____________________ Belt Condition: _______________________________________________________________ Belt Width: ¨ 450mm ¨ 600mm ¨ 750mm ¨ 900mm ¨ 1050mm ¨ 1200mm ¨ 1350mm ¨ 1500mm ¨ 1800mm (18") (24") (30") -
Page 26: Section 8 - Troubleshooting
Section 8 – Troubleshooting Problem Possible Cause Possible Solutions Cleaner under-tensioned Adjust to correct tension – see spring length chart Cleaner over-tensioned Adjust to correct tension – see spring length chart Poor cleaning performance Cleaner installed in wrong location Verify "C" dimension, relocate to correct dimension Cleaner blade worn or damaged Replace cleaner blade Tension on cleaner too high/low... -
Page 27: Section 9 - Specs And Cad Drawings
Section 9 – Specs and CAD Drawings 9.1 Specifications and Guidelines Pole Length Specifications* Maximum Cleaner Size Pole Length Conveyor Span Overall Pole Length 1650 1400 Maximum Conveyor Span 1800 1550 1950 1700 2100 1850 1050 2250 2000 1200 2400 2150 Pole Diameter - 60mm (2-3/5") Clearance Guidelines for Installation... -
Page 28: Cad Drawings
Section 9 – Specs and CAD Drawings 9.2 CAD Drawing - Primary Cleaner with V-Tips for Belts up to 1600mm H-Type Primary Cleaner with V-Tips ®... - Page 29 Section 9 – Specs and CAD Drawings 9.2 CAD Drawing - Primary Cleaner with V-Tips for Belts over 1800mm...
- Page 30 Section 9 – Specs and CAD Drawings Primary Cleaner with PCST Tensioner 9.2 CAD Drawing - H-Type © H-Type Primary Cleaner with V-Tips ®...
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Page 31: Section 10 - Replacement Parts List
Section 10 – Replacement Parts List PCST Tensioner V Tip REPLACEMENT PARTS POWDER COATED STAINLESS STEEL BELT POLE ORDERING ITEM ORDERING ITEM DESCRIPTION WIDTH LENGTH NUMBER CODE KGS. NUMBER CODE 1250 HP450 73027 10.0 HP450-S/S 75373 1350 HP600 73029 11.0 HP600-S/S 75374 H-Type Pole Standard-... -
Page 35: Section 11 - Other Flexco Conveyor Products
Section 11 – Other Flexco Conveyor Products Flexco provides many conveyor products that help your conveyors to run more efficiently and safely. These components solve typical conveyor problems and improve productivity. Here is a quick overview on just a few of them: Rockline®... - Page 36 Flexco (Aust.) Pty. Ltd • 10 Solent Circuit • Baulkham Hills NSW 2153 • Australia Tel: 612-8818-2000 • Fax: 612-8824-6333 • E-mail: salesau@flexco.com Visit www.flexco.com for other Flexco locations and products.